LED Sightlines R13 TECHNICAL MANUAL Recessed Ceiling Recessed Downlight/Vandal Resistant CONCEPT VANDAL RESISTANT RECESSED DowNLIGHT - LED The Sightlines 8000LED Recessed Downlight Series is a premium quality, vandal resistant recessed downlight designed for exterior canopies and soffits. The luminaire design matches indoor open reflector downlights in appearance to provide visual uniformity between the building exterior and interior. Available in a standard non insulated ceiling version for inverted T-bar, drywall, wet ceiling and metal ceiling constructions. All units are “wet location” labeled with an ingress protection level equivalent to IP 55. The Sightlines 8000LED Series provide the maximum vandal resistance to protect recessed lighting installations in exposed public areas. S I GH T L I NES - LED RECESSED CEILING -2- The Sightlines Family Recessed Ceiling - LED The Sightlines 8000 Recessed Downlight Series comes in a standard non insulated ceiling version for inverted T-bar, drywall, wet ceiling and metal ceiling constructions. The 8000 Series design attributes are carried through into the LED version. Pressure die cast aluminium trim, three point lock up using captive, stainless steel allen drive bolts and double gasket seals - lens and ceiling, are all incorporated. The Philips Fortimo LED Modules ensure a minimum rated life of 50,000 hours with 70% lumen maintenance based on LM79 & LM80 test procedures. The modules, drivers and wire harnesses provide 0 - 10 volt dimming control and ensure the design temperature of the LEDs is never exceeded by virtue Featuring: Philips Fortimo Downlight Module of a foldback circuit that reduces power if ever required. The 8000 Series design ensures a high performance, low maintenance LED vandal resisting product. 'CTG'Trim 7.4" 1.75" Ø9.8" 'PR' Trim 11.0" 'PR' Trim w/ 'CG' Cast Guard (Optional) 1.8" 14.5" SI G HTLI NES - L E D RECESSED CEILING -3- Dimensions T-Bar / Plaster / Drywall / Metal Soffit Construction 7.4" 1.75" CLEARANCE RECESSED DEPTH 7.1" LIGHT OPENING 9.0" CEILING CUT OUT 9.8" OVERALL TRIM 2.09" 11" 5.25" 2.88" 2.09" 1.8" 14.5" S I GH T L I NES - LED RECESSED CEILING -4- Construction Details T-Bar / Plaster / Drywall / Metal Soffit Construction HOUSING ASSEMBLY Cut Out for Heat Sink J-Box (See Detail) Bar Hangers (Order Separately) Adjustable Butterfly Hangers ELECTRICAL / THERMAL ASSEMBLY Wiring Harness Module to Driver Fortimo Module and Heat Sink Supply and Control Wiring to J-Box VANDAL RESISTANT TRIM ASSEMBLY Trim / Reflector Assembly Trim Detail SI G HTLI NES - L E D RECESSED CEILING -5- Construction(J-BoxDetail)(#1232) Cover Spring Clip Integral Ground Wire Anti Vibration Tabs (2 per side) 1 1/8"Ø Knockout (2) 7/8"Ø Knockout (3) Locator Press Outs Mounting Foot 5 1/4" Covers (2) 4 15/32" 1 3/4" 4 7/8" 4 5/32" 3 7/32" S I GH T L I NES - LED RECESSED CEILING -6- Construction - Butterfly Bracket (#1254) 1/2" X 1-1/2" CHANNEL FURRING STRIP CHANNEL 1/2" DIA. EMT (X2) LOCK FOR 3/4" BAR HANGERS 2-3/32" POSITION 5/8" - 3/4" BAR HANGERS 2 POSITIONS FOR 1/2" BAR HANGERS ACCEPTS #10 CARRIAGE BOLT TO SECURE BRACKET LOCK FOR 1/2" BAR HANGERS 3" 6-1/4" 2-3/32" SI G HTLI NES - L E D RECESSED CEILING -7- Construction - Bar Hangers (#1287) (order Separately) 1 3/8" Female 15/32" 13 1/2" 13/32" 1 3/8" Male 13 1/2" Features Include: 1. Mechanical interface to prevent them from slipping apart, yet if necessary, this can be overcome with a solid tug 2. Formed cross sections offer superior rigidity 3. Contains small outward extending tabs for positioning flush with underside joists. 4. Contains integral nails, which are - located as far away as possible from main bar to permit easy nailing. - oriented panel to joist wood grain for easier installation. - toothed to resist pullout - the sharpest available achieved through a proprietary process. - retracted and surrounded for added safety prior to installation. 5. Contains auxiliary nailing hole for added retention, also located far from the main bar to permit easy nailing. 6. Contains slots for engagement with suspended ceiling T-bar, whose depth lets the plaster frame sit flush with the underside of ceiling panels. 7. Contains hole for locking hangers to T-bar using #8 self tapping screw. 8. Contains second auxiliary face nailing hole for transverse or other unusual mounting orientations. 9. Extendable from 14" to 24" centers. S I GH T L I NES - LED RECESSED CEILING -8- Fixed mounting slotted bracket Mounting bar hangers #1207 - optional horizontal adjustment Electrical tray assembly Housing assembly Adjustable butterfly brackets Trim assembly (includes reflector) Approx. Clearance 8.0" J-Box with coverplates Ceiling thickness 1 3/4" max 7.75" 9.00" 14" MIN 24 MAX" #1287 Mounting bars (optional) IMPORTANT Disconnect power before installing fixtures. Read instructions before starting work. This product must be installed in accordance with the applicable installation code by a person familiar with the construction and operation of the product and the hazards involved. Sightlines 8000 Series HOUSING INSTALLATION - NON IC ELECTRICAL TRAY INSTALLATION 1 Remove housing assembly from shipping container. Make sure parts bag containing mounting bracket and hardware is available. 1 2 The mounting bracket accepts a variety of mounting rails. The #1287 adjustable bar hangers are useful for many installations but must be ordered separately. The electrical tray comes in two components, the heat sink with the Fortimo module and the driver plate with the driver. A dedicated cable connects the module to the driver and preconnected set of wires in a sleeve connects the driver to the J-Box. 2 Housing must be positioned in the required location and adjusted to position with the underside of the housing level with the underside of the finished ceiling. Install the heat sink / module by inserting it through the housing opening and attaching the heat sink with the screws provided. 3 The driver plate and driver need to mount to the housing angle with the module to driver cable connected and wire tied in place with the driver to J-Box cable routed and tied in place as well. The driver plate has keyhole slots to mate with screws in the housing angle. 4 Connect fixture leads to appropriate supply leads and insert into J-Box. Attach cover plate. Test. 3 4 The mounting bracket carriage bolts and wing nuts should be installed to allow vertical adjustment of the housing after the ceiling is in place. 5 Pull supply wiring into J-Box as per applicable electrical code requirements (90ºC). J-Box box is suitable for branch circuit conductors (4 IN and 4 oUT). 6 If mounting is suspended T-Bar ceiling construction, the #1287 Bar Hangers can hook over the vertical leg of T-Bar and can be supported independently of the T-Bar ceiling. Notes: These units are listed/certified as non-ic recessed units. They are meant to be installed with 1/2" space around the recessed housing, except at point of mounting contact. Insulation must be kept away from housing by a minimum of 3". SI G HTLI NES - L E D REV. 03/18/13 www.rebellelighting.com © 2013 REBELLE All rights reserved. REBELLE ARCHITECTURAL LIGHTING 11475 - 201A Street, Maple Ridge, B.C. Canada V2X 0Y3 P 604.465.5739 F 604.465.9801 E info@rebellelighting.com W rebellelighting.com RECESSED -9- CEILING VANDAL RESISTANT TRIM ASSEMBLY Trim / Reflector Assembly Trim Detail IMPORTANT Disconnect power before installing fixtures. Read instructions before starting work. This product must be installed in accordance with the applicable installation code by a person familiar with the construction and operation of the product and the hazards involved. Sightlines 8000 Series TRIM INSTALLATION 1 Trim assembly is separately packaged ready for installation once the finished ceiling is complete (finished opening should be 9”ø.) 2 Trim is fully gasketed at lens and ceiling surface. Top of reflector mates with bottom of Fortimo module. 3 Trim has three #8 - 32 stainless cap screws (9/64" hex key) that are captivated to trim with Nylon washers. Screws thread into spring nuts on housing plaster ring. S I GH T L I NES - LED RECESSED CEILING www.rebellelighting.com © 2013 REBELLE All rights reserved. REV. 04/11/13 REBELLE ARCHITECTURAL LIGHTING 11475 - 201A Street, Maple Ridge, B.C. Canada V2X 0Y3 P 604.465.5739 F 604.465.9801 - 1 0 - E info@rebellelighting.com W rebellelighting.com Fortimo LED DLM Module Module Rated Power (W) Module Efficacy (Lm/W) System Input Power (W) System Efficacy (Lm/W) Input Voltage (V) Module B50L70 (Hours) T case max 65°C T ambient (°C) 5/6 5/6 15 14 73.5 78.5 19 18 58 61 120to277 120to277 50K 50K -20 -20 4000 3000 5/6 5/6 13 31 84.5 64.5 17 36 65 56 120to277 120to277 50K 50K -20 -20 3500 4000 5/6 5/6 29 28 69.0 71.5 34 33 59 61 120to277 120to277 50K 50K -20 -20 Fortimo LED DLM System (module and driver) Approxinitial Lumens CRI Fortimo LED DLM1100 19W/830 UL Fortimo LED DLM1100 18W/835 UL 1100 1100 80 80 3000 3500 Fortimo LED DLM1100 17W/840 UL Fortimo LED DLM2000 36W/830 UL 1100 2000 80 80 Fortimo LED DLM2000 34W/835 UL Fortimo LED DLM2000 33W/840 UL 2000 2000 80 80 Fortimo LED DLM System (module and driver) CCT Color (K) Consistency (SDCM) Module Part Number Driver Part Number Cable Part Number** Fortimo LED DLM1100 19W/830 UL Fortimo LED DLM1100 18W/835 UL Fortimo LED DLM1100 17W/840 UL Fortimo LED DLM2000 36W/830 UL 929000498303 929000499603 929000498403 929000498503 913701213402 913701213402 913701213402 913701213402 442240069731 442240069731 442240069731 442240069731 Fortimo LED DLM2000 34W/835 UL Fortimo LED DLM2000 33W/840 UL 929000499703 92900049860 913701213402 913701213402 442240069731 442240069731 * Current specifications, subject to change, for latest specifications please contact your local Philips sales representative. **Other cable options are available. Please contact your local Philips sales representative for more information. SI G HTLI NES - L E D RECESSED CEILING - 11 - a significant improvement over traditional technology, but they fall short of the LED’s potential. Code Compliance As with other types of lighting, LED lighting must meet life safety code requirements for emergency illumination. LED fixtures serving as emergency units must therefore provide at least 90 minutes of emergency lighting and fulfill foot-candle mandates. Philips Bodine emergency LED drivers allow these fixtures to meet or exceed code. When normal power fails, the Philips Bodine emergency drivers immediately switch Integral Emergency LED Driver - Bodine into emergency mode and support fixtures at reduced lumen output for a minimum of 90 minutes. When AC power is restored, the drivers return to their charging mode. Philips Bodine BSL17C / BSL17C-C2 Emergency LED Driver Highlights ● 90-minute code-compliant runtime ● Dual input (120/277, 60 Hz) ● Non-conduit version available, BSL17 ● Suitable for indoor and damp. BSL17 is also suitable for sealed & gasketed fixtures. ● Flexible output voltage range of 30 to 80 VDC ● Multiple mounting configurations ● Dimensions: 12” x 2.4” x 1.5” ● Five-year warranty (not pro-rata) ● Compatible with Philips Lightolier Calculite ● For Philips Fortimo, use BSL17C-C2 (Class 2) PHILIPS BODINE BSL17C EMERGENCY LED DRIVER 2 Ideal for LED downlight applications Watts Operates an emergency lighting load up to 7 W @ 200 mA max Certification UL Component Recognized for factory installation only; CSA Certification pending WARNING: TO PREVENT HIGH VOLTAGE FROM BEING PRESENT ON YELLOW & YELLOW/ BLACK OUTPUT LEADS PRIOR TO INSTALLATION, CONVERTER CONNECTOR MUST BE OPEN. DO NOT JOIN CONVERTER CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLIED TO THE EMERGENCY DRIVER. LED brochure ./4% -AKESURETHENECESSARYBRANCHCIRCUITWIRINGISAVAILABLE!NUNSWITCHEDSOURCEOF POWERISREQUIRED4HEEMERGENCYDRIVERMUSTBEFEDFROMTHESAMEBRANCHCIRCUITAS the AC driver. EMERGENCY DRIVER AND AC DRIVER MUST BE FED FROM THE SAME BRANCH CIRCUIT 490)#!,3#(%-!4)#3/.,9-!9"%53%$7)4(/4(%2$2)6%23#/.35,44(%&!#4/29&/2/4(%27)2).'$)!'2!-3 WIRING DIAGRAMS S I GH T L I NES - LED WALL SWITCH UNSWITCHED HOT WHT/RED RECESSED CEILING COMMON WHITE WHITE WHT/BLK BLACK AC LED DRIVER ORANGE/BLACK OUTPUT OUTPUT BLUE YEL/BLK YELLOW F L E X A L E E M D E R D G R E I N V C E Y R WALL SWITCH BLACK 120V OR ORANGE 277V BLACK ORANGE/BLACK BLACK UNSWITCHED HOT WHT/RED (CAP UNUSED LEAD) F L E X ORANGE/BLACK ITS VIOLET VIOLET BROWN BROWN B WHITE RED CONVERTER CONNECTOR WHITE COMMON -12- WHITE BLUE BLACK WHITE WHT/BLK BLACK AC LED DRIVER THERMAL PROTECTOR OUTPUT OUTPUT BLUE YEL/BLK YELLOW F L E X A E M E R G E N C Y L E D D R I V E R BLACK 120V OR ORANGE 277V BLACK ORANGE/BLACK BLACK (CAP UNUSED LEAD) F L E X ITS VIOLET VIOLET BROWN BROWN B WHITE RED CONVERTER CONNECTOR ./4% -AKESURETHENECESSARYBRANCHCIRCUITWIRINGISAVAILABLE!NUNSWITCHEDSOURCEOF POWERISREQUIRED4HEEMERGENCYDRIVERMUSTBEFEDFROMTHESAMEBRANCHCIRCUITAS the AC driver. EMERGENCY DRIVER AND AC DRIVER MUST BE FED FROM THE SAME BRANCH CIRCUIT 490)#!,3#(%-!4)#3/.,9-!9"%53%$7)4(/4(%2$2)6%23#/.35,44(%&!#4/29&/2/4(%27)2).'$)!'2!-3 WIRING DIAGRAMS wiring Diagram for Fixtures with Fortimo DLM and Driver WALL SWITCH UNSWITCHED HOT WHT/RED ORANGE/BLACK COMMON WHITE WHITE WHT/BLK BLACK BLUE OUTPUT OUTPUT AC LED DRIVER YEL/BLK YELLOW F L E X A E M E R G E N C Y L E D D R I V E R WALL SWITCH BLACK 120V OR ORANGE 277V BLACK UNSWITCHED HOT WHT/RED (CAP UNUSED LEAD) ORANGE/BLACK BLACK ORANGE/BLACK F L E X ITS WHITE COMMON VIOLET VIOLET BROWN BROWN B WHITE BLUE BLACK WHITE WHITE CONVERTER CONNECTOR WHT/BLK BLACK AC LED DRIVER RED THERMAL PROTECTOR LED LOAD LED LOAD LED LOAD LED LOAD BLUE OUTPUT OUTPUT YEL/BLK YELLOW F L E X A E M E R G E N C Y L E D D R I V E R BLACK 120V OR ORANGE 277V BLACK ORANGE/BLACK BLACK (CAP UNUSED LEAD) F L E X ITS VIOLET VIOLET BROWN BROWN B WHITE CONVERTER CONNECTOR RED WITH THERMAL PROTECTOR WIRING DIAGRAMS FOR FIXTURES WITH THE FORTIMO DLM & DRIVER TABLE 1. UL CLASSIFIED LOADS WALL SWITCH UNSWITCHED HOT Fortimo DLM and SLM Series, Load Reference Fortimo LED DLM1100 19W/830UL Fortimo LED DLM1100 18W/835UL RATED WATTAGE (W) 19 18 QTY OF LEDS IN ARRAY 10 or 14 10 LED PART NO. OR TYPE OF LED 10 or 14 LXML-PRO1, Color bin 5 average Fortimo LED DLM2000 36W/830UL 36 14 LXML-PRO1, Color bin 5 average Fortimo LED DLM2000 34W/835UL 34 14 LXML-PRO1, Color bin 5 average Fortimo LED DLM2000 33W/840UL 33 14 LXML-PRO1, Color bin 5 average 18 9 LUXEON Rebel LXM3-PW71 WHITE WHT/BLK WHITE (NEUTRAL) BLUE BLACK (LINE) YEL/BLK YELLOW LXML-PRO1, Color bin 5 average 17 Fortimo LED SLM1100 18W/830 COMMON LXML-PRO1, Color bin 5 average Fortimo LED DLM1100 17W/840UL WHT/RED ORANGE/BLACK 18 9 LUXEON Rebel LXM3-PW61 17 9 16 LUXEON Rebel LXM3-PW71 Fortimo LED SLM2000 33W/835 33 16 LUXEON Rebel LXM3-PW61 BLACK F L E X ORANGE/BLACK BLACK ITS VIOLET VIOLET BROWN BROWN TYPE 1 B WHITE RED CONVERTER CONNECTOR RED BLUE GREY GREY ORANGE FORTIMO DLM BLUE RED YELLOW (LED-) BLACK (LED+) WALL SWITCH UNSWITCHED HOT WHT/RED ORANGE/BLACK ORANGE/BLACK COMMON WHITE WHT/BLK WHITE (NEUTRAL) BLACK 120V OR ORANGE 277V BLACK (LINE) YEL/BLK YELLOW BLACK (LED+) FORTIMO DLM DRIVER F L E X (CAP UNUSED LEAD) YELLOW (LED-) 33 D R I V E R BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) ORANGE LUXEON Rebel LXM3-PW51 Fortimo LED SLM2000 33W/830 L E D YELLOW (LED-) FORTIMO DLM DRIVER BLUE Fortimo LED SLM1100 17W/840 A BLACK (LED+) ORANGE/BLACK Fortimo LED SLM1100 18W/835 F L E X E M E R G E N C Y RED CONVERTER CONNECTOR RED A L E E M D E R D G R E I N V C E Y R ORANGE/BLACK ITS F L E X VIOLET OPTION 6 BROWN B WHITE BLUE ORANGE GREY GREY ORANGE Fortimo LED SLM2000 31W/840 31 16 LUXEON Rebel LXM3-PW51 FORTIMO DLM BLUE RED YELLOW (LED-) BLACK (LED+) NOTE: For Type 2 units, Flex A is not provided. The wires exit through the opening near the studs on the bottom of the unit. 2 SI G HTLI NES - L E D RECESSED CEILING -13- S I GHTLINES - LED RECESSED CEILING -14- SIGHTLINES - LED RECESSED CEILING -15- S I GHTLINES - LED RECESSED CEILING -16- SIGHTLINES - LED RECESSED CEILING -17- S I GHTLINES - LED RECESSED CEILING -18- Pa i n t F i n i s h e s Powder Coat Paint Eight Standard Colors The colors shown below are available for all Rebelle products and are suitable for interior and exterior use. other colors are available to match RAL standards, or to match a specific color sample. Both RAL and color match are premium priced color options. WS WT AN SM GM BT BM BZ satin white textured white natural aluminium metallic silver gunmetal textured black black matte textured bronze Surface Preparation and Application Process Rebelle’s powder painting process utilizes only polyester powders welded assemblies are shot blasted to near white specifications prior to ensure durability and permanence in outdoor applications. The to the five stage pre-treatment process. Following pre-treatment, all process follows a documented quality assurance procedure to ensure parts are coated using an electrostatic process to allow for a consistent, the longevity of the finish in the most rigorous climates. All of Rebelle’s even coating on parts. After coating, parts are then transferred to cure luminaires go through a five-stage chemical pre-treatment prior to in a high temperature oven. Paint production samples are continually paint application in order to remove all surface impurities. To allow checked to ensure they adhere to strictly controlled quality standards. for a consistent, even coating on parts, all heavy cast aluminum and SI G HTLI NES - L E D RECESSED CEILING -19- REBELLE ARCHITECTURAL LIGHTING 11475 - 201A Street, Maple Ridge, BC, Canada V2X 0Y3 P 604.465.5739 F 604.465.9801 E info@rebellelighting.com W rebellelighting.com