BNC Assembly Instructions

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INCHES (MILLIMETERS)
CUSTOMER DRAWINGS AVAILABLE UPON REQUEST
BNC Assembly
Instructions
RIGHT ANGLE TWIST-ON PLUGS 6
STRAIGHT 2 PIECE CRIMP TYPE PLUGS AND JACKS 5
STRAIGHT 3-PIECE CRIMP TYPE PLUGS 2
STRAIGHT CRIMP TYPE BULKHEAD JACKS 4
STRAIGHT CRIMP TYPE PLUGS WITH CRIMP INSERT 3
Cambridge Products, P.O. Box 1732, Waseca, MN 56093-0832 • 1-800-243-8814 • Fax: 507-835-6287 • www.cambridgeproducts.com
1
Assembly
Instructions
BNC STRAIGHT 3-PIECE
CRIMP TYPE PLUGS FOR
FLEXIBLE CABLE
INCHES (MILLIMETERS)
CUSTOMER DRAWINGS AVAILABLE UPON REQUEST
Part Number
CPMC-78-10
CPMC-78-18
CPMC-78-2
CPMC-78-20
CPMC-78-3
CPMC-78-31
CPMC-78-40
CPMC-78-45
CPMC-78-47
CPMC-78-48
CPMC-78-5
CPMC-78-50
CPMC-78-55
CPMC-78-60
CPMC-88-1
CPMC-88-10
CPMC-88-11
CPMC-88-12
CPMC-88-13
CPMC-88-14
CPMC-88-16
CPMC-88-17
CPMC-88-18
CPMC-88-19
CPMC-88-19T
CPMC-88-2
CPMC-88-20
CPMC-88-24
CPMC-88-25
Cable
RG-TFE-59
BELDEN 8218, 1855A
RG-59
RG-179
BELDEN 8281
BELDEN 8224
BELDEN 8824
BELDEN 9248, 1694A
BELDEN 8241, 8263, 8279
BELDEN 8221, 9244
BELDEN RG-6
BELDEN 82259, 89259
BELDEN 82281
BELDEN 82108, 89108
RG-58
RG-TFE-59
RG-TFE-58
RG-1122
RG-55, 142
RG-180, 34M, 195
Proflex, RG-450
RG-8X (MINI 8 )
BELDEN 8218
RG-174, 188, 316
RG-174, 316
RG-59
RG-179, 187
BELDEN 89555
BELDEN 89907,
RG-58 Thinnet
CPMC-88-26 RG-11
CPMC-88-27 RG-178, 196
CPMC-88-3 BELDEN 8281
CPMC-88-4 RG-MATV-59
CPMC-88-5 RG-6
“A”
.315 (8.00)
Strip Dimensions
Crimp
“B”
“C”
Sleeve Hex
.248 (6.30)
.157 (4.00) .213 (5.41)
Contact
Crimp Hex
.066 (1.69)
.315 (8.00)
.315 (8.00)
.315 (8.00)
.248 (6.30)
.138 (3.50)
.248 (6.30)
.157 (4.00) .255 (6.48)
.157 (4.00) .178 (4.52)
.118 (3.00) .310 (7.87)
.066 (1.69)
.066 (1.69)
.065 (1.65)
.280 (7.11)
.065 (1.65)
.157 (4.00) .213 (5.41)
.157 (4.00) .213 (5.41)
.157 (4.00) .213 (5.41)
.184 (4.67)
.157 (4.00) .213 (5.41)
.184 (4.67)
.255 (6.48)
.157 (4.00) .255 (6.48)
.157 (4.00) .184 (4.67)
.184 (4.67)
.157 (4.00) .178 (4.52)
.157 (4.00) .255 (6.48)
.184 (4.67)
.213 (5.41)
.066 (1.69)
.066 (1.69)
.066 (1.69)
.315 (8.00)
.315 (8.00)
.344 (8.75)
.098 (2.50)
.118 (3.00)
.147 (3.75)
.315 (8.00)
.118 (3.00)
.315 (8.00)
.315 (8.00)
.118 (3.00)
.118 (3.00)
.344 (8.75)
.315 (8.00)
.118 (3.00)
.118 (3.00)
.177 (4.50)
.315 (8.00)
.315 (8.00)
.315 (8.00)
.138 (3.50)
.118 (3.00)
.118 (3.00)
.118 (3.00)
.118 (3.00)
.157 (4.00)
.157 (4.00)
.157 (4.00)
.184 (4.67)
.184 (4.67)
.128 (3.25)
.310 (7.87)
.255 (6.48)
.280 (7.11)
.066 (1.69)
.066 (1.69)
.060 (1.52)
.066 (1.69)
.066 (1.69)
NONE
.065 (1.65)
.066 (1.69)
.065 (1.65)
1. Identify connector parts. (3 piece parts)
2. Strip cable to dimensions shown. Do not nick braid or center conductor. Tin center conductor if contact will be solder attached. Do
not tin center conductor if contact is to be crimp attached. A wire
stripper of correct size is recommended for this step. Slide heat
shrink (as applicable) and crimp sleeve onto jacket of cable.
3. Assemble contact onto cable as shown.
Solder Attachment: Solder contact to center conductor through
hole using a minimum amount of solder for a good joint.
Crimp Attachment (where applicable): Crimp contact to center
conductor using recommended crimp hex.
4. Flare braid and slide body assembly over contact and under braid.
Then seat body assembly firmly onto contact. The cable may have
to be held in a clamping fixture. Arrange braid uniformly around
crimp stem. Slide crimp sleeve forward and crimp using recommended crimp hex. Slide heat shrink forward and shrink (as applicable).
2
Cambridge Products, P.O. Box 1732, Waseca, MN 56093-0832 • 1-800-243-8814 • Fax: 507-835-6287 • www.cambridgeproducts.com
Assembly
Instructions
INCHES (MILLIMETERS)
CUSTOMER DRAWINGS AVAILABLE UPON REQUEST
BNC STRAIGHT CRIMP TYPE PLUGS WITH CRIMP
INSERT FOR FLEXIBLE CABLE
Part Number
Cable
Body
Sleeve Hex
Contact
Crimp Hex
CPM-88-19
RG-174, 188, 316
0.184 (4.67)
.060 (1.52)
CPM-88-19A/S
RG-174, 316
0.184 (4.67)
.060 (1.52)
CPM-88-20
RG-179, 187
0.184 (4.67)
.060 (1.52)
CPM-88-20A/S
RG-179, 187
0.184 (4.67)
.060 (1.52)
CPM-TNC-19
RG-174, 188, 316
0.184 (4.67)
.060 (1.52)
CPM-TNC-19A/S
RG-174, 316
0.184 (4.67)
.060 (1.52)
CPM-TNC-20
RG-179, 187
0.184 (4.67)
.060 (1.52)
CPM-TNC-20A/S
RG-179, 187
0.184 (4.67)
.060 (1.52)
1. Identify connector parts. (4 piece parts)
2. Slide crimp insert over cable and strip cable jacket to
dimension shown. Do not nick braid or center conductor during strip operations.
3. Flair braid and fold back around crimp insert as shown.
Strip cable insulation to dimension shown. Do not nick
center conductor.
4. Place bushing and contact on the cable. Hold the assembly in place and crimp contact to cable center conductor using the appropriate crimp hex.
5. Slide body assembly over contact and other connector parts until a gentle snap is felt, indicating the contact is in place. Crimp the body assembly in the location shown using the appropriate crimp hex.
Cambridge Products, P.O. Box 1732, Waseca, MN 56093-0832 • 1-800-243-8814 • Fax: 507-835-6287 • www.cambridgeproducts.com
3
Assembly
Instructions
INCHES (MILLIMETERS)
CUSTOMER DRAWINGS AVAILABLE UPON REQUEST
BNC STRAIGHT CRIMP TYPE BULKHEAD
JACKS FOR FLEXIBLE CABLE
Part Number
CP-79-20BM1
CP-79-27BM2
CP-89-1BM2
CP-89-19BM1
CP-89-19BM2
CP-89-27BM2
Cable
RG-179
RG-179
RG-58, BELDEN 9907
RG-174, 316
RG-174, 316
RG-178, 196
“A”
.315 (8.00)
.315 (8.00)
.315 (8.00)
.315 (8.00)
.315 (8.00)
.226 (5.75)
CP-AD525
CP-AD526
CP-AD570
RG-58, 141
RG-59, 62
RG-58, BELDEN 9907
.315 (8.00)
Strip Dimensions
“B”
“C”
.197 (5.00) .138 (3.50)
.157 (4.00) .118 (3.00)
.157 (4.00) .118 (3.00)
.197 (5.00) .138 (3.50)
.157 (4.00) .118 (3.00)
.106 (2.70) .118 (3.00)
.197 (5.00)
.138 (3.50)
Crimp
Sleeve Hex
.178 (4.52)
.178 (4.52)
.213 (5.41)
.178 (4.52)
.178 (4.52)
.128 (3.25)
Contact
Crimp Hex
.066 (1.69)
.066 (1.69)
.066 (1.69)
.066 (1.69)
.066 (1.69)
None
(solder only)
.213 (5.41)
.066 (1.69)
1. Identify connector parts. (3 piece parts)
2. Strip cable to dimensions shown. Do not nick braid or
center conductor. Tin center conductor if contact will be
solder attached. Do not tin center conductor if contact is
to be crimp attached. A wire stripper of correct size is
recommended for this step. Slide heat shrink (as applicable) and crimp sleeve onto jacket of cable.
3. Assemble contact onto cable as shown.
Solder Attachment: Solder contact to center conductor
through hole using a minimum amount of solder for a good
joint.
Crimp Attachment (where applicable): Crimp contact
to center conductor using recommended crimp hex.
4. Flare braid and slide body assembly over contact and
under braid. Then seat body assembly firmly onto contact. The cable may have to be held in a clamping fixture.
Arrange braid uniformly around crimp stem. Slide crimp
sleeve forward and crimp using recommended crimp hex.
Slide heat shrink forward and shrink (as applicable).
4
Cambridge Products, P.O. Box 1732, Waseca, MN 56093-0832 • 1-800-243-8814 • Fax: 507-835-6287 • www.cambridgeproducts.com
Assembly
Instructions
INCHES (MILLIMETERS)
CUSTOMER DRAWINGS AVAILABLE UPON REQUEST
BNC STRAIGHT 2 PIECE CRIMP TYPE PLUGS AND
JACKS FOR FLEXIBLE CABLE
Part
Number
CP-79-2
CP-79-10
CP-88-1
CP-88-2
CP-88-3
CP-88-4
CP-88-5
CP-88-6
CP-88-10
CP-88-11
CP-89-1
CP-89-2
CP-89-3
CP-89-4
CP-89-5
CP-88-6
CP-89-10
CP-89-11
CP-SW88-1
CP-SW88-2
CP-SW88-10
CP-SW88-11
Crimp
Crimp
Cable
(Braid Hex) (Strain Relief)
RG-59, 62
RG-TFE-59, TFE-62
RG-58
.320 (8.13)
.211 (5.36)
RG-59, 62
.320 (8.13)
.250 (6.35)
BELDEN 8281
.350 (8.89)
.288 (7.32)
RG-MATV-59
.320 (8.13)
.250 (6.35)
RG-6
.385 (9.78)
.320 (8.13)
TIMES MI2040
.340 (8.64)
.264 (6.71)
RG-TFE-59, 62
.320 (8.13)
.211 (5.36)
RG-TFE-58
.320 (8.13 ) .200 (5.08)
RG-58
.320 (8.13)
.211 (5.36)
RG-59, 62
.320 (8.13)
.250 (6.35)
BELDEN 8281
.350 (8.89)
.288 (7.32)
RG-MATV-59
.320 (8.13)
.250 (6.35)
RG-6
.385 (9.78)
.320 (8.13)
TIMES MI2040
.340 (8.64)
.264 (6.71)
RG-TFE-59, 62
.320 (8.13)
.211 (5.36)
RG-TFE 58
.320 (8.13)
.200 (5.08)
RG-58 Stranded
.320 (8.13)
.211 (5.36)
RG-59, 62, RG-6TGE .320 (8.13)
.211 (5.36)
RG-TFE-59AU
.320 (8.13)
.211 (5.36)
RG-TFE-58AU
.320 (8.13)
.200 (5.08)
1. Identify connector parts. (2 piece parts)
2. Slide crimp sleeve over cable and strip
cable jacket to dimension shown. Do
not nick braid or center conductor during strip operations.
3. Flair braid and fold back. Strip cable
insulation to dimension shown. Do not
nick center conductor.
4. Insert center conductor into the guide
hole found in the rear of the connector
body. Push or twist the body onto the
center conductor until the cable insulation butts up to the body.
5. Arrange braid uniformly around crimp
stem. Slide crimp sleeve over braid
and crimp securely using recommended crimp tool.
Cambridge Products, P.O. Box 1732, Waseca, MN 56093-0832 • 1-800-243-8814 • Fax: 507-835-6287 • www.cambridgeproducts.com
5
Assembly
Instructions
INCHES (MILLIMETERS)
CUSTOMER DRAWINGS AVAILABLE UPON REQUEST
BNC TWIST-ON PLUGS AND JACKS FIELD INSTALLABLE
Part
Number
CPFI-SW88-1
CPFI-SW88-2
CPFI-SW88-10
CPFI-SW88-11
CPFI-SW89-1
CPFI-SW89-2
CPFI-SW89-10
CPFI-SW89-11
CPFI-UG78-2
CPFI-UG78-5
CPFI-UG78-10
CPFI-UG88-1
CPFI-UG88-2
CPFI-UG88-3
CPFI-UG88-4
CPFI-UG88-5
CPFI-UG88-10
CPFI-UG88-11
CPFI-UG89-1
CPFI-UG89-2
CPFI-UG89-3
CPFI-UG89-4
CPFI-UG89-5
CPFI-UG89-10
CPFI-UG89-11
Cable
Type
RG-58AU (Stranded)
RG-59AU (Stranded)
RG-TFE-59AU (Stranded)
RG-TFE-58AU (Stranded)
RG-58AU
RG-59AU
RG-TFE-59AU
RG-TFE-58AU
RG-59, 62
RG-6
RG-TFE-59, TFE-62
RG-58
RG-59, 62
BELDEN 8281
RG-MATV-59
RG-6
RG-TFE-59, 62
RG-TFE-58
RG-58
RG-59, 62
BELDEN 8281
RG-MATV-59
RG-6
RG-TFE-59, 62
RG-TFE-58
Wire
Gauge
18
18
18
18
18
18
18
18
20
22
20
20
18
22
20
20
22
20
20
18
22
20
Wire
Decimal
.043
.043
.043
.043
.043
.043
.043
.043
.032
.025
.032
.032
.040
.025
.032
.032
.025
.032
.032
.040
.025
.032
Jacket
O.D.
.185-.205
.220-.250
.185-.205
.165-.178
.185-.205
.220-.250
.185-.205
.165-.178
.185-.205
.220-.250
.272-.307
.220-.250
.270-.280
.185-.205
.165-.178
.185-.205
.220-.250
.272-.307
.220-.250
.270-.280
.185-.205
.165-.178
1. Identify connector. (1 piece - except bulkheads)
2. Trim cable as shown. Remove cable braid to same strip length
as jacket. Take care not to nick the center conductor.
3. Twist center conductor clockwise into a tight strand if braided.
(If center conductor is braided it is also recommended that it be
tin dipped.)
4. Gently insert the center conductor down into the back end of
the connector, feeling it into the guide hole. When the center
conductor is not in place, approximately 1/8 inch of the center
conductor will show.
5. Firmly push the cable home as far as possible, then screw the
connector on the cable in a clockwise direction until it stops.
BNC RIGHT ANGLE TWIST-ON PLUGS FOR FLEXIBLE CABLE FIELD INSTALLABLE
Part Number
CPFI-UG-79-2
CPFI-UG-79-10
CPFI-RA-1
CPFI-RA-2
CPFI-RA-3
CPFI-RA-4
CPFI-RA-5
CPFI-RA-10
6
Cable
RG-59, 62
RG-TFE-59, TFE-62
RG-58
RG-59, 62
BELDEN 8281
RG-MATV-59
RG-6
RG-TFE-59, TFE-62
Series designed for solid conductor wire.
Trim instructions for Field Installable BNC
40-second termination features:
• Twist on cable attachment (patented)
• No solder or special tools required
• One-piece connector construction. No
loose contacts or other parts to handle
• Utilizes self-contained, self-energizing
contact (patented)
Cambridge Products, P.O. Box 1732, Waseca, MN 56093-0832 • 1-800-243-8814 • Fax: 507-835-6287 • www.cambridgeproducts.com
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