LOGIC COMPONENT TECHNOLOGY GUIDE NEXSYS™ LOGIC Component Technology by Applied Avionics provides electrical system design engineers with the opportunity to create additional avionics system functionality and system integration, replacing the need for software modifications and oversized, single-function hardware. LOGIC components can be packaged inside of VIVISUN® lighted pushbutton switches or a NEXSYS LOGIC Module. With over 1,000,000 distinct mix-and-match combinations of specific components, LOGIC Component Technology offers unparalleled design flexibility in a variety of standard enclosures. The online Part Configurator makes specifying the exact combination of parts required for any application accurate and quick, and can deliver a complete part number on demand. LOGIC components have all been designed and tested in accordance with DO-160. Component Design Flexibilty IT G Electronic Latch OR CT ELE NS Voltage Sensor Pulse/Timer Solid State Relay Diode Pack NEXSYS Mix-and-Match inside of NEXSYS™ LOGIC Modules Defined Logic Terminal Block L O G I C & I N T E R FA C E Data Sheet: DS-LCT-15 www.appliedavionics.com C TORS DETE S& Electronic Rotary VIVISUN Mix-and-Match inside of VIVISUN® LED and Incandescent Switches and Indicators SE RO NI W CS IN CH LO G I C C O M P O N E N T O V E R V I E W LO G I C C O M P O N E N T T E C H N O LO G Y Sensors & Detectors Electronic Switching EL1, EL2 Electronic Latch (8-pin) Pulse/ Timer (8-pin) • U ses an internal electronic flip-flop to replace Magnetic or Solenoid Switches • Set, Reset and Toggle Capabilities with builtin Blink circuitry • Provides a significant weight, power and reliability improvement over traditional electromechanical latching options. • EL1 powers up in RESET state with BLINK off; EL2 powers up in SET state with BLINK active • Ability to reset to an off or “safe” position on power up • Local, Remote and Lockout Control • See Data Sheet DS-EL1-12 • Dual channel, edge detecting, one-shot pulse generators each producing a timed output signal that can be active high or low with specified time intervals from 125 ms to 20 seconds • Replaces external one-shot pulse generators, timers and time delay relays • Responds to any reciprocal transition such as “Weight On/Off Wheels” or “Open/Close” • Channels may be connected in series for custom timing options • See Data Sheet DS-PT1-12 for complete information and additional coding parameters PT1 Voltage Sensor (4-pin) Electronic Rotary (8-pin) ER1 • A llows a single illuminated pushbutton switch to cycle through up to 4 latched states • Holds the existing latched state until either the next increment input (high to low transition) or a remote reset occurs • Sink up to 2 amps with a resistive load • Accepts reset from an external input for external override • Maintain operational status with power drop to 200ms • See Data Sheet DS-ER1-11 VSD1 Solid State Relay (4-pin) SSR1H,SSR2H SSR1M,SSR2M SSR1L,SSR2L • N ormally open (SSR1H, SSR1M, SSR1L) and normally closed (SSR2H, SSR2M, SSR2L) options available • Switch power or ground up to 0.75 amps normally open and 0.25 amps normally closed. • Convert logic level input to 28 VDC aircraft power • Provide signal polarity reversal (High to Low or Low to High) • SSR activates when an input voltage of 4 to 6 VDC (SSR1L, SSR2L), 8 to 18 VDC (SSR1M, SSR2M) or 18 to 32 VDC (SSR1H, SSR2H) is applied • Provide output switching up to 32 VDC or 28 VAC rms • See Data Sheet DS-SSR1-11 • Monitor DC under-volt or over-volt condition and deliver a discrete output signal • Set point range from 2 VDC to 50 VDC, 1V increments • Output selectable as active low or open (high impedence) • Units can be combined with an Electronic Latch to create a wide hysteresis voltage sensor with separate pull-in and drop-out voltages. • See Data Sheet DS-VS-14 for complete information and additional coding parameters Logic & Interface Defined Logic (8-pin) DL1, DL2, DL3, DL4 • B oolean AND, OR, NOT (Inverter) and Exclusive OR capability • Replaces power or ground drop-out relays, and traditional diode and relay logic devices • Available as 2 input Exclusive OR (DL1), dualchannel 2 input (DL2), 4 input with 2 cascaded levels (DL3) and 4 input decoder (DL4) • See Data Sheet DS-DL-13 for complete information and additional coding parameters Diode Pack (4-Pin) DIODE PACK Mechanical Switching Single & Double Break Switches (3 or 4-pin) DP2C, DP2M • H igh reliability snap action switches that are MIL-PRF-8805/101 • Silver (silver with gold flash) or Gold (gold PUSHBUTTON plated) contacts LATCH • Single Break or Double Break option • Gold switch contacts required when used in a High Capacity body containing an 8 pin device • 2 independent diodes per component • Can be configured with two commercial diodes (DP2C) or two military diodes (DP2M) • Increases design flexibility • See Data Sheet DS-DP-13 Terminal Block (4-Pin ) TERMINAL BLOCK TB4 LCT-2 • Rated at 5 amps • Can occupy unused switch poles to increase design flexibility • 10 pin external terminal block also available • See Data Sheet DS-DP-13 C O M P O N E N T C O N F I G U R AT I O N S LO G I C C O M P O N E N T S LOGIC Module H J&K L {8-pin} {4-pin} O - Open Uses Connector Plug 18-440 LOGIC Modules can contain up to four, 4-pin LOGIC components and up to two, 8-pin LOGIC components in the four positions (H, J, K and L). 8-pin LOGIC components will occupy two of the available positions. NEXSYS {8-pin} LOGIC Module H&J K&L HJ K L High Capacity Body Uses Connector Plug 18-440 High Capacity bodies with LOGIC can contain up to four, 4-pin LOGIC components; one, 8-pin LOGIC Component or up to three, electromechanical switches in the four positions (H, J, K and L). 8-pin LOGIC components will occupy the middle two available positions. H J&K L {8-pin} {SW} {4-pin} O - Open HJ K L VIVISUN VIVISUN High Capacity Body with Standard Square Cap High Capacity Body with Large Rectangular Cap Compact Body Uses Connector Plug 18-442 Compact bodies with LOGIC can contain two, 4-pin LOGIC components; one, 4-pin LOGIC component and one electromechanical switch in each position (A and B). {SW} {4-pin} O - Open A B VIVISUN VIVISUN Compact Body with Standard Square Cap Compact Body with Large Rectangular Cap Part Configuration Our online Part Configurator allows customers to easily and accurately specify all aspects of a new part and generate complete, ready-to-order part numbers. The Part Configurator is available anytime and will allow you to: • Configure LOGIC Modules, including LOGIC component configurations and LOGIC Module mounting options. www.appliedavionics.com/configurator • Configure LED and Incandescent Switches and Indicators, including the configuration of LOGIC components and electromechanical switch poles. Additionally, you will be able to specify full details of the illuminated cap including size, legend, color, display type, voltage, dimming controls and enclosure options. LCT-3 Q U A L I F I C AT I O N L E V E L S LO G I C C O M P O N E N T S Typical Qualification Level Summary * Test Description Specification Section Category Reference Levels Altitude RTCA/DO-160 MIL-STD-202 MIL-STD-810 4 105C 500 F2 & A2 B Procedure II -15,000 feet, +55,000 feet (some units +70,000 feet) Temperature RTCA/DO-160 MIL-STD-810 4 501/502 F2 Procedure III -55°C and +85°C (Illuminated Indicator rated at +71°C) Temperature Variation RTCA/DO-160 MIL-STD-202 MIL-STD-810 5 107 503 S2 A 1 5 cycles -55°C /+85°C High Temperature Survival (Non-operating) MIL-STD-202 108A A +85°C, 96 hours (Switch Module) +125°C, 96 hours (Electronic Unit only) Liquid Thermal Shock MIL-STD-202 107 BB 15 cycles -65°C, +125°C (Electronic Unit Only) Humidity RTCA/DO-160 MIL-STD-202 6 106 B N/A 240 hours, +65°C, > 90% RH Operational Shock and Crash Safety RTCA/DO-160 MIL-STD-202 MIL-STD-810 7 213 516 B B Procedure IV 20 G Sawtooth, 75 G Half-Sine 75 G Half-Sine Acceleration RTCA/DO-160 MIL-STD-202 MIL-STD-810 7 212 513 B A Procedure III 20 G, 3 axis Vibration RTCA/DO-160 MIL-STD-202 8 204 R,U B 10-2000 Hz, 10 G 10-2000 Hz, 15 G Explosive Atmosphere RTCA/DO-160 MIL-STD-202 9 109C E B Waterproofness Seal RTCA/DO-160 MIL-PRF-22885 10 4.7.20 R Splashproof 15 gal/min (sealed switches) Sand and Dust RTCA/DO-160 MIL-STD-202 12 110 D N/A Silica media Fungus Resistance RTCA/DO-160 MIL-PRF-22885 13 3.5.2 F N/A Compliance by material selection Salt Fog RTCA/DO-160 MIL-STD-202 14 101 T A 96 hour tests Magnetic Effect RTCA/DO-160 15 Z 1° deflection, < 0.3 m Power Input Aircraft Power RTCA/DO-160 MIL-STD-704 16 N/A A or B N/A EL1, EL2, VSD1: 50ms dropout PT1, DL1, DL2, DL3, DL4: 200ms dropout Spike RTCA/DO-160 MIL-STD-461 17 CS106 A Spike 1 Power, 600 V, 10 us, 50 ohm 400 V, 5 us, 5 ohm Audio Frequency Conducted Susceptibility RTCA/DO-160 MIL-STD-461 18 CS101 Z Curve 1 Power Input, 4 V P-P, 1-150 KHz Induced Signal Susceptibility RTCA/DO-160 19 CW 20A RMS, 350-800 Hz 5400 V/m, 120 A/m RF Conducted Susceptibility** RTCA/DO-160 MIL-STD-461 20 CS114 Y Curve 5 300 mA, 10 kHz-400 MHz DO-160 Frequency Set RF Radiated Susceptibility** RTCA/DO-160 MIL-STD-461 20 RS103 Y 200 V/m 200 V/m, 2 MHz-18 GHz DO-160 Frequency Set RF Emissions RTCA/DO-160 MIL-STD-461 21 CE102 P Damped Sinusoidal Transient** RTCA/DO-160 MIL-STD-461 22 CS116 B3K33 N/A Waveform 3, 600 V, 1 MHz, 10 MHz 0.01 - 100 MHz, 1 - 10 A Lightning Induced Transient** RTCA/DO-160 MIL-STD-461 22 CS115 B3K33 N/A Waveform 5A, 750 V, 120 us 30 ns, 5 amp Dielectric Withstanding MIL-STD-202 301 N/A 1000 VAC - Connections to case Electrostatic Discharge RTCA/DO-160 25 N/A 15,000 V, 150 pf, 330 ohms * Actual qualification levels vary by component. See specific component data sheet for actual qualifications. ** Stated EMC performance based on tests performed on an individually monitored component using unshielded cables as defined by the applicable EMC test document. The EMC performance of an installed system using LOGIC components can be dependent on the actual installation environment and interconnection method. Headquarters & USA Sales Office International Sales Offices Applied Avionics, Inc. Telephone: 1-817-451-1141 Fax: 1-817-654-3405 3201 Sandy Lane Toll-Free:1-888-848-4786 Fort Worth, TX 76112 See ”Contact Us” at www.appliedavionics.com for a current listing and complete contact information for our international sales network, or email the specific country address below: Germany sales.germany@appliedavionics.com United Kingdom sales.uk@appliedavionics.com Brazil sales.brazil@appliedavionics.com Italy sales.italy@appliedavionics.com sales.spain@appliedavionics.com France sales.france@appliedavionics.com Spain Australia sales.australia@appliedavionics.com All Other Countries sales@appliedavionics.com E-mail: sales@appliedavionics.com www.appliedavionics.com © 2015 APPLIED AVIONICS, INC. DS-LCT-15 REV 1.0