Propane Signage EMERGENCY SHUTOFF VALVE LIQUID LIQUID LIQUID LIQUID LIQUID VAPOR VAPOR VAPOR VAPOR VAPOR LIQUID PETROLEUM GAS WE STOP AT ALL RR CROSSINGS PULL TO CLOSE FLAMMABLE 1075 QT 2 NO SMOKING NQT CAUTION THIS VEHICLE MAKES FULL STOPS AT ALL RAILROAD CROSSINGS DANGER NO SMOKING M AT C H E S O R OPEN LIGHTS L M AB F L A MGA S E 2 * PROPANE 1075 1 4 2 881 HERSEY STREET ST. PAUL, MN 55114 PHONE (651) 646-1177 FAX (651) 646-1676 0 Guideline Purpose Introduction An important aspect in the safe storage and handling of Liquefied Petroleum Gas is the requirement to post notices that identify the unique hazards inherent in the product. Propane, for example, is attractive as a fuel because it is flammable when released from its container and mixed with air. This same flammable property that makes the fuel useable also requires us to address certain hazards associated with the product. The posting of a No Smoking sign is an obvious and practical example. Safety is always the first and foremost consideration in propane systems. We cannot possibly engineer or design all the risks out of a propane system. Making propane nonflammable for instance would make it unusable. Thus, safety requires that we alert potential users whether experienced or uninitiated to the risks involved in its use by labeling our systems with safety signs. Signs and More Signs The proper posting of warnings for the propane industry is confusing at best. The number of signs and decals used is seemingly endless. This is largely due to the versatile nature of propane. What does a forklift, a home furnace, a blast furnace, a crop dryer, an RV, a refinery scrubber, a hospital, a restaurant and a truck engine have in common? They can all be fueled with propane. Many uses, all with the same fuel. Obviously the safety labeling for the home furnace would be quite different than the refinery scrubber or the hospital or the forklift refueller. Add to this the special DOT labeling requirements for truck, rail and container transportation on public ways and we have a near nightmare of variations to keep track of. Codes and More Codes As can be seen from the above, the requirements for warning signs are specific to the location and use of the system. What is not so evident in this is that there is no single document or code manual that covers all the warning requirements for the myriad of possible systems. The "bible" for Liquefied Petroleum Gas, NFPA 58, for instance, addresses nicely the required markings for DOT cylinders in section 5.2.8 with reference to 49 CFR "Transportation". This code however is silent on the No Smoking or product identification requirements for ASME containers installed at various locations. For any specific propane system, the marking requirements are quite often beyond the scope of a single code book. This makes the marking requirements difficult to find. To alleviate this confusion, this document is a compilation of most of the marking requirements used in the propane industry. Keeping in mind that the marking requirements are system specific, this guide is organized by category of storage or usage with reference to the appropriate code or manual. Be aware that any guideline, this one included, is just a guide and not an official code. The codes referenced here are model codes that must be adopted by the state, county or local jurisdiction. In all cases, the final approval for any system is determined by the Authority Having Jurisdiction (AHJ). The AHJ is commonly a local official having statutory authority whose role is public safety. The local building inspector, the fire chief, the fire marshall or a labor department official are examples of AHJ. Referenced Materials Code of Federal Regulations Title 49 CFR (Transportation). Compressed Gas Association. Inc. C-7 Guide to Preparation of Precautionary Labeling and Marking of Compressed Gas Containers 2004 edition. International Code Council IFC International Fire Code 2003 edition. National Fire Protection Agency NFPA 1 Fire Code 2009 edition. National Fire Protection Agency NFPA 58 Liquefied Petroleum Gas Code 2008 edition. National Fire Protection Agency NFPA 704 Standard System for the Identification of the Hazards of Materials for Emergency Response 2007 edition. Propane Signage Page 2 Bulk Storage Signage Bulk Storage General Requirements This section of the Guideline applies to industrial, commercial and institutional facilities that store, process or use propane. It also applies to any facilities whose operations entail product transfer. It does not apply to systems in general public use where storage containers of less than 1200 gallons or 4000 gallons aggregate are installed such as single family residential heating systems. The suggested signage is listed in double quotes following the code requirement. Bulk Storage General Signage Requirements 1.) Storage Container must have a dataplate. (Provided by tank manufacturer during tank fabrication) Code Reference NFPA 58:5.2.8.3 2.) Storage Container must be marked describing the contents (Propane or Liquefied Petroleum Gas) and a statement of the hazard (Flammable). "155-71D" "155-714D" "155-716D" "V-302BB" "V-24BB" NFPA 1:60.1.13 IFC:2703.5 3.) Storage Container must be marked with hazmat ID. (Certain entrances to storage or dispensing areas may also require hazmat ID marking) "HZ-704-1" "HZ-704-3" NFPA 1:60.1.13 NFPA 704:1.3 IFC:2703.5 4.) No Smoking signs must be posted in areas or sites where flammable gases are used or stored. No smoking or open flames within 25 ft. of point of transfer. "916D" "916D-3" "157" "157D" "201" NFPA 1:60.1.13 IFC:3807.2 IFC:2703.7 NFPA 58:7.2.3.2(B) 5.) Public access to storage and transfer areas prohibited. "1317V" "949" "949D" NFPA 58 7.2.3.1 6.) The maximum permitted percentage (%) of tank capacity must be marked either on the dataplate or adjacent to the fixed maximum liquid level gauge. NFPA 58:5.7.5.4 7.) The liquid and vapor connections on ASME containers more than 2000 gal water capacity must be labelled designating whether they communicate with the vapor or liquid space. "V-90-5" or "V-91-5" NFPA 58:5.7.8.5 8.) Internal Valves installed in liquid service require a remote shutdown station which must be marked in letters at least 2" in height incorporating these words: Propane - Container Liquid Valve Emergency Shutoff "P-135" "P-148" "P-149" 9.) Emergency Shutoff Valves require a remote shutoff device which must be clearly marked. "P-81" "P-82" 10.) During railcar unloading, a stop tank car connected sign must be placed at the active end of the track siding. "945B" Propane Signage Page 3 NFPA 58:6.11.5 IFC:2703.2.2.1 NFPA 58:6.12.10(1) IFC:2703.2.2.1 NFPA 58:7.2.3.6 Cylinder Systems Signage Cylinder Systems General Requirements This section of the Guideline applies to DOT cylinders. The marking requirements for cylinders are considerably different than that of the ASME storage tanks in part because they are designed in accordance with DOT specifications for mobile service over the public highways. Some of the markings are required even if the cylinder is used in a permanent non-mobile system. The suggested signage is listed in double quotes following the code requirement. Cylinder Systems Signage Requirements 1.) Cylinders must be marked with the water capacity and the tare weight in pounds. (Provided by tank manufacturer during tank fabrication) Code Reference NFPA 58:5.2.8.2 2.) Cylinders must be marked in accordance with DOT regulations. (Specifics cited in the following paragraphs) NFPA 58:5.2.1.1 3.) During transport, cylinders must be marked with the proper Shipping Name (Propane or Liquefied Petroleum Gas), the ID number assigned to the Shipping Name (1075) and the statement of hazard (Flammable or Flammable Gas). CFR 49:172.101 CFR 49:172.102 CFR 49:172.301 The use of the CGA marking system may be used and fulfills the above marking requirements. "S DOT" or "CYL 2 in 1" or "CYL 3 in 1" or "V-24BB" CFR 49:172.400a CGA C-7: Appendix A IFC:3003.2 4.) When cylinders are stored with other gases, the requirements listed in number 3 above also apply. NFPA 58:6.4.5.11 5.) Cylinders of 100 lb. LP-Gas capacity or less, not filled on site, must be marked with warning labels describing the potential hazards of LP-Gas. "SP-53R" or "CYL 2 in 1" or "CYL 3 in 1" NFPA 58:5.2.8.4 6.) Cylinders must be marked in accordance with NFPA 704 when used in industrial or commercial applications. "HZ-116" or "CYL 3 in 1" NFPA 704:1.3 NFPA 1:60.1.13 7.) Cylinders must be marked with the date of manufacture and/or the date of requalification with the prescribed RIN and letter "E". "5-C86", "V-88-1", V-88-2", "V-88-3", "V-88-4" NFPA 58:5.2.3.3 CFR 49:180.213 8.) Certain pre- October 1, 1998 horizontal cylinders cannot be refitted with OPD valves. These cylinders are exempt from the OPD requirement but must be labeled "No OPD". "V-128" NFPA 58:5.7.3.5 Propane Signage Page 4 Cargo Tank Signage Cargo Tank General Requirements This section of the Guideline applies to Cargo Tanks. Cargo Tanks are defined in CFR 49:171.8 as tanks intended for the carriage of liquids or gases, which are permanently attached to a motor vehicle or because of their size and attachment are loaded and unloaded without being removed from the motor vehicle. The common terms for these vehicles are bobtails and transports. The suggested signage is listed in double quotes following the code requirement. Cargo Tank Signage Requirements 1.) Cargo tanks must be marked with the proper shipping name (Propane or Liquefied Petroleum Gas) on each end and each side. "155-71D" "155-714D" "155-716D" "V-302BB" Cargo tanks must also be marked with the proper UN number (1075) and proper DOT placard on each end and each side. "1075D" "1075G" 1075P" "CG-126" Code Reference NFPA 58:9.4.1.3 CFR 49:172.101 CFR 49:172.302 CFR 49:172.328 CFR 49:172.332 2.) Cargo tanks of specification MC-330 and MC-331 must be marked near the dataplate with "QT" for quenched and tempered steel or "NQT" for not quenched and tempered steel construction. "V-65" or"V-66" CFR 49:172.328(c) 3.) The manual remote shutoff device used to close the internal valve must be marked "Emergency Shutoff" in letters at least .75" in height.. "V-134" CFR 49:172.328(d) 4.) Cargo tanks must be regularly inspected and tested. The date and type of test must be marked near the identification plate or near the front head. The annual test decal should always be present. The 5-year test decal should be applied when needed. "V-31" or "V-32" 5.) The inlets and outlets on the cargo tank must be marked "liquid" or "vapor" to designate whether the opening communicates with the liquid or vapor space of the container. Note: a filling connection that communicates with the vapor space may be marked "Spray Fill". Note: Gauging devices, thermometer wells and pressure relief valves are exempt from this marking. "V-90-5" or "V-91-5" 6.) Cargo tank motor vehicles are required to stop at all railroad crossings. Although not part of the code, a sign reading "This Vehicle Stops at Railroad Crossings" offers other vehicles a warning of these impending stops. "17042D" or "10742" Propane Signage Page 5 CFR 49:180.415 CFR 49:178.337-9 CFR 49:392.10 General Procedural Signage General Procedural Signage This section of the guideline covers some specialty signage suggested for certain procedures performed in the propane industry. This signage is not necessarily required by code, but provides some practical reference or notice for a system or procedure. The suggested signage is listed in double quotes. Cylinder and Tank Filling Information 1.) Proper cylinder filling procedures must be closely followed for the safety of the filling attendant and for the propane consumer. The proper procedures should be posted at the refilling area for ready reference. "1279" "P-101" "P-109" "P-108" 2.) Cylinders must be approved for propane service. The filling operator must verify that the cylinder is approved for propane, in good condition and has a current date code. "1279" "P-102" 3.) The consumer should be aware of the proper procedure for transporting cylinders. In enclosed spaces of vehicles, cylinders greater than 4.2 lbs. propane capacity must be hauled with the relief valve in communication with the vapor space. In open vehicles, cylinders greater than 45 lbs. propane capacity must be hauled with the relief valve in communication with the vapor space. "1279" "CYL 20 GA" 4.) Engines must be shut off before any refilling procedures commence. The source of ignition from an idling vehicle or a generator on an RV can easily be overlooked. "2929-9" Buried Pipeline Marking Underground piping systems will inevitably require locating and marking to prevent damage to the piping during site construction or remodeling. During installation, the piping system should be marked with either tracer wire or tracer tape. Certain construction jobs require the proposed buried gas line route be marked with white flags to avoid interference with other utilities. Existing buried gas lines are marked with yellow flags giving excavators a visual awareness of their presence. "LP-1" "LP-2" "LP-5" Propane Signage Page 6 Bulk Storage Signs Bulk Storage Signs The Bulk Storage Signs referenced in the guide are shown here in the order they appear in the body of the text. Depending on their purpose, the sign material is either steel, hard poly or self-adhesive vinyl as noted with their graphic and decription. PROPANE LIQUID PETROLEUM GAS FLAMMABLE 155-71D 2" Letters Vinyl 155-714D 4" Letters Vinyl 155-716D 6" Letters Vinyl V-302BB 4" X 36" Vinyl V-24BB 4" X 22" Vinyl NO SMOKING DANGER 916D 2" Letters Vinyl 916D-3 3" Letters Vinyl NO SMOKING M AT C H E S O R OPEN LIGHTS NOTICE 157 10" X 14" Steel 157D 10" X 14" Vinyl 201 14" X 20" Steel 1 4 0 HZ-704-1 7.5" X 7.5"" Vinyl HZ-704-3 15" X 15"" Vinyl AUTHORIZED PERSONNEL ONLY 1317V 10" X 14" Steel NO TRESPASSING 949 4" X 24" Steel 949D 4" X 24" Vinyl LIQUID LIQUID LIQUID LIQUID LIQUID VAPOR VAPOR VAPOR VAPOR VAPOR V-90-5 Five each 1" X 4" Vinyl V-91-5 Five each 1" X 4" Vinyl PROPANE-CONTAINER PROPANE-CONTAINER PROPANE-CONTAINER LIQUID VALVE LIQUID VALVE LIQUID VALVE EMERGENCY SHUTOFF EMERGENCY SHUTOFF EMERGENCY SHUTOFF PULL TO CLOSE PUSH TO CLOSE P-135 10" X 12" Poly P-148 12" X 12" Poly P-149 12" X 12" Poly STOP EMERGENCY EMERGENCY SHUTOFF VALVE SHUTOFF VALVE PULL TO CLOSE PUSH TO CLOSE TA N K C A R CONNECTED P-81 10" X 12" Poly P-82 10" X 12" Poly 945B 11" X 17" Steel Propane Signage Page 7 Cylinder Systems Signs Cylinder Systems Signs The Cylinder System Signs referenced in the guide are shown here in the order they appear in the body of the text. The sign material is all self-adhesive vinyl. LIQUIFIED PETROLEUM GAS DA NG T LP ER-F AC NT DO -GAS LAMM COLY* ABLE NO SU D Cus T U PPL G ITE ON S E O IERS AS UND tom IGN SE er R S FOR ER P N IF R U War TO OSIOUTDOO ning RE REPAIRS RESSURE EXPL O CY : R O LE R O R A O E KING DIS LIN DER FIR GAS F IN A POSAL OF TH LP-GAS CAN CAUSEUA IS CYLINDER OR UN SED LP BUILD ING, ARAGE OR ENCLOSED AREA. TYPE 1 G Cus (Figure 1) NFPA HAZARD RATING HEALTH HAZARD tomer Warnin g: FLAMMABLE GAS UN 1075 2 0 REACTIVITY Extremely Flammable Gas Heavier than Air Simple Asphyxiant Odorized to warn of its presence Contact with Liquid will cause UN Freezing of Tissue -- P.E.L. 1000 PPM -- Store container outside and keep cool (under 1300F) -- Turn off container valve when not in use 1075 PERSONAL PROTECTION CONSULT CORRESPONDING MSDS FOR FURTHER INFORMATION AND INSTRUCTIONS. 2 LIQUIFIED PETROLEUM GAS ------ 1 --- Slight 0 --- Minimal 4 --- Severe 3 --- Serious 2 --- Moderate LE MAB F L A MG A S POL TYPE Goggles Gloves FLAMMABLE GAS THIS LP TANK IS EQUIPPED WITH A SAFETY RELIEF VALVE. DO NOT PLACE INSIDE ANY ENCLOSED OR HEATED AREA DANGER --FLAMMABLE GAS UNDER PRESSURE LEAKING LP-GAS CAN CAUSE A FIRE OR EXPLOSION IF IGNITED CONTACT LP-GAS SUPPLIERS FOR REPAIRS OR DISPOSAL OF THIS CYLINDER OR UNUSED LP-GAS FOR OUTDOOR USE ONLY* DO NOT USE OR STORE CYLINDER IN A BUILDING, GARAGE OR ENCLOSED AREA. TYPE 1 * S DOT 1.25" X 3.75" Vinyl (Figure 1) DANGER --FLAMMABLE GAS UNDER PRESSURE LEAKING LP-GAS CAN CAUSE A FIRE OR EXPLOSION IF IGNITED CONTACT LP-GAS SUPPLIERS FOR REPAIRS OR DISPOSAL OF THIS CYLINDER OR UNUSED LP-GAS FOR OUTDOOR USE ONLY* DO NOT USE OR STORE CYLINDER IN A BUILDING, GARAGE OR ENCLOSED AREA. TYPE 1 LI DER PROPANE CYN X PRESSURE RELIEF VALVE H EL HANDWE PLASTIC COUPLING ACME X X THREADS X X CYL 3 in 1 4.75" X 6.5" Vinyl VENT X LIQUID LEVEL INDICATOR (OPTIONAL) X X HOSE (Figure 1) When Connecting for Use: HOSE Customer Warning: When Connecting for Use: PRESSURE RELIEF VALVE HANDWHEEL PLASTIC Use only in compliance with applicable codes. Know the odor of LP-gas. Under certain circumstances, you COUPLING ACME X may not be able to smell the odorant. If you hear or smell leaking Read and follow appliance manufacturer's instructions. X H EADS TR X LP-gas, immediately get everyone away from the cylinder and If regulator has an internal threaded coupling nut and the call the fire department. cylinder valve has large outside threads, tighten the coupling X VENT X LIQUID LEVEL nut by turning clockwise (TYPE 1-Figure 1). Caution your LP-gas supplier to: X REGULATOR INDICATOR (OPTIONAL) If regulator has a plug-in connection, pull valve sleeve back, purge the cylinder of trapped air prior to first filling R E D I L PROPANE CYN insert male plug fully and release valve sleeve check the cylinder requalification date TYPE 2 (TYPE 2-Figure 2). If the regulator has an external threaded be certain not to overfill the cylinder HOSE (Figure 2) coupling nut, it has left-hand threads and must be tightened X LP-gas is heavier than air and can settle in low places while E PRESSURE RELIEF VALV by turning counter clockwise (POL TYPE-Figure 3). dissipating. HANDWHEEL Contact with the liquid contents of the cylinder will cause freeze Turn off all valves on appliance. L ADED SPRING-O X X burns to the skin. SLEEVE X Do not check for gas leaks with a match or open flame. Apply soapy water at areas marked "X" after opening Do not allow children to tamper or play with the cylinder. X cylinder valve. If bubbles appear, close valve and have an VENT When the cylinder is not connected for use, keep the valve X LIQUID LEVEL X REGULATOR INDICATOR LP-gas service person make neede repairs. Also check turned off. If your cylinder valve looks like the (OPTIONAL) appliance valves and connections for leakage before lighting POL TYPE (Figure 3) and is of 45 lb. LP-Gas capacity or less, PROPANE CYLINDER appliance. the outlet must also be plugged. Light appliance(s) following manufacturer's instructions. Do not use, store or transport cylinder where it could be exHOSE POL TYPE posed to high temperatures. Relief valve can open allowing a When appliance(s) is not in use, keep cylinder valve closed. X (Figure 3) large amount of flammable gas to escape. PRESSURE RELIEF VALVE HANDWHEEL When transporting, keep cylinder secured in an upright position X with cylinder valve turned off. If the cylinder is of 45 lb. LP-Gas X X capacity or less and looks like the POL TYPE (Figure 3), the DO NOT REMOVE, DEFACE OR OBLITERATE THIS LABEL outlet must also be plugged. X X LIQUID LEVEL Self-contained outdoor cooking appliances must be limited to VENT O INDICATR * EXCEPT AS AUTHORIZED BY NFPA 58 OR B 149.2 ((in Canada) X one cylinder of 20 lbs LP-Gas capacity or less. (OPTIONAL) REGULATOR CYL 2 in 1 3" X 7" Vinyl Use only in compliance with applicable codes. Know the odor of LP-gas. Under certain circumstances, you may not be able to smell the odorant. If you hear or smell leaking Read and follow appliance manufacturer's instructions. LP-gas, immediately get everyone away from the cylinder and If regulator has an internal threaded coupling nut and the call the fire department. cylinder valve has large outside threads, tighten the coupling nut by turning clockwise (TYPE 1-Figure 1). Caution your LP-gas supplier to: If regulator has a plug-in connection, pull valve sleeve back, purge the cylinder of trapped air prior to first filling insert male plug fully and release valve sleeve check the cylinder requalification date (TYPE 2-Figure 2). If the regulator has an external threaded be certain not to overfill the cylinder coupling nut, it has left-hand threads and must be tightened LP-gas is heavier than air and can settle in low places while by turning counter clockwise (POL TYPE-Figure 3). dissipating. Contact with the liquid contents of the cylinder will cause freeze Turn off all valves on appliance. burns to the skin. Do not check for gas leaks with a match or open flame. Apply soapy water at areas marked "X" after opening Do not allow children to tamper or play with the cylinder. cylinder valve. If bubbles appear, close valve and have an When the cylinder is not connected for use, keep the valve LP-gas service person make neede repairs. Also check turned off. If your cylinder valve looks like the appliance valves and connections for leakage before lighting POL TYPE (Figure 3) and is of 45 lb. LP-Gas capacity or less, appliance. the outlet must also be plugged. Light appliance(s) following manufacturer's instructions. Do not use, store or transport cylinder where it could be exposed to high temperatures. Relief valve can open allowing a When appliance(s) is not in use, keep cylinder valve closed. large amount of flammable gas to escape. When transporting, keep cylinder secured in an upright position with cylinder valve turned off. If the cylinder is of 45 lb. LP-Gas capacity or less and looks like the POL TYPE (Figure 3), the DO NOT REMOVE, DEFACE OR OBLITERATE THIS LABEL outlet must also be plugged. Self-contained outdoor cooking appliances must be limited to *EXCEPT AS AUTHORIZED BY NFPA 58 OR B 149.2 ((in Canada) one cylinder of 20 lbs LP-Gas capacity or less. 2 AFFIX TO ALL PORTABLE CONTAINERS USED BY COMMERCIAL CUSTOMERS (Figure 3) Customer Warning: 4 1 T2 YPE (Figure 2) PROPANE FIRE HAZARD REGULATOR PROPANE CYLINDER TYPE 2 HOSE (Figure 2) V RE RELIEF VALE ES PRSU X X HANDWHEEL P ING-LOADED SR SLEEVE X X X PROPANE VENT E ULATOR RG E X LIQUID LEVL INDICATOR (OPIT ONAL) X NFPA HAZARD RATING Y INDER PROPANE CL POL TYPE HOSE (Figure 3) HEALTH HAZARD X PRESSURE RELIEF VALVE HANDWHEEL 4 X X X 1 X X ------ FIRE HAZARD X LIQUID LEVEL VENT R INDICATO E ULATOR (OPTIONAL) RG 0 REACTIVITY Y INDER PROPANE CL 4 --- Severe 3 --- Serious 2 --- Moderate SP-53R 3" X 7" Vinyl 1 --- Slight 0 --- Minimal CONSULT CORRESPONDING MSDS FOR FURTHER INFORMATION AND INSTRUCTIONS. Extremely Flammable Gas Heavier than Air Simple Asphyxiant Odorized to warn of its presence Contact with Liquid will cause Freezing of Tissue -- P.E.L. 1000 PPM -- Store container outside and keep cool (under 1300F) -- Turn off container valve when not in use PERSONAL PROTECTION Goggles AFFIX TO ALL PORTABLE CONTAINERS USED BY COMMERCIAL CUSTOMERS Gloves HZ 116 HZ-116 2.2" X 5" Vinyl This tank has been visually reinspected in accordance with 49 CFR 180.209(g) Visual Requalifier Identification Number /09 E 5-C86 3" X 1.875" Vinyl Date/Type Visual Inspection 5-C86 QTR. 1 01 01 01 01 01 01 01 01 02 02 02 02 02 02 02 02 03 03 03 03 03 03 03 03 QTR. 2 04 04 04 04 04 04 04 04 05 05 05 05 05 05 05 05 06 06 06 06 06 06 06 06 5-V88-1 V-88-1 .375" X .375" Vinyl 24 per Sheet 5-V88-2 V-88-2 .375" X .375" Vinyl 24 per Sheet QTR. 4 QTR. 3 07 07 07 07 07 07 07 07 08 08 08 08 08 08 08 08 09 09 09 09 09 09 09 09 10 10 10 10 10 10 10 10 11 11 11 11 11 11 11 11 12 12 12 12 12 12 12 12 Propane Signage This container is NOT equipped with an OPD (overfilling prevention device) 5-V88-4 5-V88-3 V-88-3 .375" X .375" Vinyl 24 per Sheet CAUTION V-88-3 .375" X .375" Vinyl 24 per Sheet Page 8 V-128 4.75" X 4" Vinyl Cargo Tank Signs Cargo Tank Signs The Cargo Tank Signs referenced in the guide are shown here in the order they appear in the body of the text. Depending on their purpose, the sign material is either steel, aluminum, hard poly or selfadhesive vinyl as noted with their graphic and description. PROPANE LIQUID PETROLEUM GAS 155-71D 2" Letters Vinyl 155-714D 4" Letters Vinyl 155-716D 6" Letters Vinyl V-302BB 4" X 36" Vinyl 1075 1075 1075 2 2 2 1075D 11" X 11" Vinyl 1075G 11" X 11" Magnetic 1075P 11" X 11" Poly CG-126 Flip Type Placard 1075 - 1005 13.5" X 13.5" Aluminum NQT QT V-65 3" X 4.5" Vinyl HM-183 SECT. 180-415 SECT. 108-417 ANNUAL INSP. Test Date MO. TYPE OF TEST PERFORMED AS ABOVE DATE V - External Visual Insp. I - Internal Visual Insp. P - Pressure Test L - Lining Test K - Leakage Test T - Thickness Test MPH69 Slide-in Placard Holder (Placard sold separately) EMERGENCY SHUTOFF V-66 3" X 4.5" Vinyl HM-183 SECT. 180-415 SECT. 108-417 11223344K 55667788T 99000VPIL Retest Date 5 YEAR INSP. MO. TYPE OF TEST PERFORMED AS ABOVE DATE V - External Visual Insp. I - Internal Visual Insp. P - Pressure Test L - Lining Test K - Leakage Test T - Thickness Test V-31 Annual 6" X 15.5" Vinyl 11223344K 55667788T 99000VPIL V-134 2.5" X 6" Vinyl V-32 Five Year 6" X 15.5" Vinyl CAUTION LIQUID LIQUID LIQUID LIQUID LIQUID VAPOR VAPOR VAPOR VAPOR VAPOR V-90-5 Five each 1" X 4" Vinyl V-91-5 Five each 1" X 4" Vinyl Propane Signage THIS VEHICLE MAKES FULL STOPS AT ALL RAILROAD CROSSINGS 17042 5.5" X 20" Steel WE STOP AT ALL RR CROSSINGS 17042D 2" X 36" Vinyl Page 9 General Procedural Signs General Procedural Signs The General Procedural Signs referenced in the guide are shown here in the order they appear in the body of the text. Depending on their purpose, the sign material is either steel, hard poly or self-adhesive vinyl as noted with their graphic and decription. CYLINDER FILLING CAPACITY CHART WC LBS. PROPANE 2.39 4.78 7.17 9.56 11.9 14.3 16.7 19.1 21.5 23.9 26.2 28.6 31.0 33.4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 WC 35.8 38.2 40.6 43.0 45.4 47.8 59.7 71.7 78.8 83.6 95.6 105.1 119.5 239 LBS. PROPANE 15 16 17 18 19 20 25 30 33 35 40 44 50 100 P-101 12" X 12" Poly R E C O M M E N D E D P R O C E D U R E F O R F I L L I N G M O TO R F U E L A N D M O TO R H O M E TA N K S CAUTION! O P E R ATO R S H A L L B E I N AT T E N D A N C E D U R I N G E N T I R E F I L L I N G O P E R AT I O N R E C O M M E N D E D F I L L I N G P R O C E D U R E F O R P O RTA B L E C Y L I N D E R S CAUTION! O P E R ATO R S H A L L B E I N AT T E N D A N C E D U R I N G E N T I R E F I L L I N G O P E R AT I O N 1. Before starting filling procedure, check Tare Weight (T.W.) of cylinder empty and the Water Capacity (W.C.) of cylinder. Both are stamped on the cylinder collar. 2. Determine the propane capacity from chart or multiply water capacity (W.C.) X .42. 3. Add Tare Weight and propane capacity together to determine TOTAL FILLED WEIGHT of cylinder. 4. Set scale to indicate Total Filled Weight, plus weight of hose and hose end valve. 5. Open storage tank valves. 6. Open valve on cylinder. 7. Open valve on hose. 8. Start pump. 9. Close hose end valve as soon as scale beam raises or indicator tips. 10. Stop pump. 11. Close cylinder valve. 12. Disconnect hose from cylinder. 13. Check weight of filled cylinder after filling connector has been disconnected. If overfilled, remove to a stand pipe or evacuation system and remove excess propane. NEVER LEAVE CYLINDER OVERFILLED 14. Install POL PLUG and WARNING LABELS. 15. Close storage tank valves. P-109 12" X 12" Poly NOTICE FOR YOUR SAFETY WE ARE PROHIBITED FROM FILLING CYLINDERS THAT ARE: 1. Stop engine -- set parking brake -- chock wheels. 2. Attach static ground to vehicle being filled. 1. NOT APPROVED FOR LP-GAS. 3. If motor home -- Turn off pilots -- close tank outlet valves. 4. Connect fill hose to tank. 2. OVER 12 YRS. OLD WITHOUT RE-CERTIFICATION & VISUAL RE-CERTIFICATION FOR EACH ADDITIONAL 5 YEARS OF SERVICE. 5. Open storage tank valves. 6. Open liquid level gauge -- (80% bleeder). 7. Slowly open valve at end of hose. 3. DAMAGED, BURNED, OR BY VISUAL INSPECTION, APPEAR UNSAFE. 8. Start pump. 9. Close hose end valve when liquid appears (white cloud) at liquid level gauge (80% bleeder). 9b. If tank is equipped with 80% stop fill, propane will stop entering tank at this point. 4. NOT EQUIPPED WITH A COLLAR OR CAP TO PROTECT THE VALVE WHILE IN TRANSIT. 10. Stop pump. FEDERAL & STATE REGULATIONS REQUIRE HAULING PROPANE CYLINDERS SECURED IN A VERTICAL POSITION 11. Close liquid level gauge (80% bleeder). 12. Disconnect hose from tank after pressure between valve and tank is reduced to 0 pressure. 1279 11" X 17" Vinyl NO SMOKING - NO OPEN FLAME 13. Replace all protective caps. 14. Close storage tank valves and lock system. P-108 12" X 12" Poly CAUTION P-102 12" X 12" Poly CAUTION - CYLINDER - - SHUT OFF - MUST BE HAULED ENGINE BEFORE IN UPRIGHT POSITION REFUELING CYL 20 GA 10" X 14" Steel 2929-9 20GA 14" X 20" Steel Buried Pipeline Signs The Buried Pipeline Signs referenced in the guide are shown. Although these are not signs to be posted in the normal sense, they are none the less important in their own particular usage. CAUTION BURIED GAS LINE LP-1 4" X 5" Yellow Vinyl 21" Wire Staff Propane Signage LP-5 4" X 5" White Vinyl 21" Wire Staff Page 10 LP-2 2" X 1000 ft.