INITIAL AND DATE
PREPARED
NUMBER
CHECKED
RJM 10/29
ENGINEER
RJM 10/29
APPROVED
SPH 10/29
01-82-3003
PHPK Technologies
JM 10/29
SPECIFICATION
RELEASE DATE
REV LTR
PAGE
N/C
1 OF 8
REMOTE OPERATED HELIUM CRYOGENIC GLOBE VALVES
DESCRIPTION
OPERATION, MAINTENANCE AND INSTALLATION INSTRUCTIONS
HPV-80
REVISION
LTR
DESCRIPTION
RELEASE
DATE
INITIAL AND DATE
CHGD
CHKD
ENGR
APPD
NUMBER
PHPK Technologies
01-82-3003
REV LTR
N/C
PAGE
2 OF 8
SPECIFICATION
DESCRIPTION
REMOTE OPERATED HELIUM CRYOGENIC GLOBE VALVES
OPERATION, MAINTENANCE AND INSTALLATION INSTRUCTIONS
Model HPV-80
Spare Part Information on Attached Sheets
Operation
1.
The operator and valve have been preadjusted to insure bubble-tight shut-off of the valve at the seat to the customer-supplied
design pressure rating. No further adjustments should be required.
2.
All moving and contacting parts have closely held tolerances for free operation. The seal seat is a replaceable Neoflon
PCTFE M-400H (formerly known as Kel-F) for positive shut-off. The bonnet o-ring seals and the seal seat are the only
replaceable wear items. The valve is designed to operate smoothly under all cryogenic conditions.
Maintenance
1. With proper care, the Valve Assembly should require very little maintenance; however, as with all cryogenic equipment,
thorough inspection of the system should be performed periodically to ensure continued, reliable operation.
2. O-Rings (6, 7) can be replaced by following the installation instructions for removing the Operator, and then by
removing the Gland Nut (5) from Valve Stem (2) by turning Gland Nut counterclockwise and sliding it off the Valve
Stem. Remove O-Rings (6, 7) from Gland Nut, taking care not to damage O-Rings during removal. Inspect O-Rings
for damage such as nicks, scratches or tears. Replace as needed. Clean O-Ring grooves and replace in reverse assembly
order after applying a very thin film of Halocarbon 25-5S or Krytox Grease to O-Rings. Bonnet O-Ring (10) can be
inspected and replaced using installation instructions.
3.
The Neoflon PCTFE M-400H Seal Seat (13) can be replaced by following the installation instruction for removal of
the valve bonnet, barrel extension and barrel. To remove the seat seal for replacement remove the Flow Plug Screw
(12) from the Flow Plug (14), using the appropriate size allen wrench, see chart #1, then carefully remove the seal disc
from the barrel assembly. Replace the seal disc and reassemble seat in reverse order.
CAUTION: Care should be taken not to damage sealing serrations in the seal disc support.
CHART #1
Valve Size
Allen Wrench
1/2" - 1"
3/16"
1-1/2" - 2"
5/16"
3" - 4"
1/2"
CAUTION: Assembly contains equipment plated with nickel. Cleaning with acids or other caustic
solutions will remove plating and void warranty.
NUMBER
PHPK Technologies
01-82-3003
REV LTR
N/C
PAGE
3 OF 8
SPECIFICATION
DESCRIPTION
REMOTE OPERATED HELIUM CRYOGENIC GLOBE VALVE
OPERATION, MAINTENANCE AND INSTALLATION INSTRUCTIONS
Model HPV-80
Spare Part Information on Attached Sheets
(Continued)
Questions Contact:
PHPK Technologies
2111 Builders Place
Columbus, OH 43204
TEL (614) 486-4750, FAX (614) 486-4950
*NOTE: On fail closed operators, air pressure should be applied to operator to overcome the
downward force of the spring while removing the operator.
Installation
Removal of Actuator
1. Support valve and actuator
2. Remove actuator by removing Actuator Mounting Jam Nut (3). Loosen Stem Jam Nut (16). Carefully
supporting actuator, unscrew Valve Stem (2) counterclockwise completely from actuator stem. At this
point the actuator should slide completely off valve by lifting upward vertically.
Removal of Barrel, Barrel Extension and Valve Seat
1. Support valve.
2. Remove Bonnet Bolts (9) and lift bonnet upward vertically until Valve Stem (2) can be removed from
slot in Barrel (11).
3. Remove barrel, barrel extension and seat assembly from valve body; Care should be taken not to drop
seat assembly onto valve body as the Neoflon PCTFE M-400H (formerly known as Kel-F) seal seat could
be damaged.
4. Remove O-Ring (10) and store in a clean are until ready for reassemble.
Installation in Process Line
1. Prepare connection on equipment on which valve will be installed.
2. Position Valve Body (15) to equipment and weld into place. (Weld per customer approved welding
procedure).
NOTE: All valve bodies are 304L Stainless Steel. Care should be taken not to over-heat valve body
beyond that required for normal welding. When the valve is to be installed in a vacuum jacketed
system, care should be taken not to introduce welding stress between the vacuum jacket and valve
assembly, and to prevent forces on the bonnet of the valve caused by differential contraction rates
(thermal loads) between the inner process line and the vacuum jacket.
NUMBER
PHPK Technologies
01-82-3003
REV LTR
N/C
PAGE
4 OF 8
SPECIFICATION
DESCRIPTION
REMOTE OPERATED HELIUM CRYOGENIC GLOBE VALVE
OPERATION, MAINTENANCE AND INSTALLATION INSTRUCTIONS
Model HPV-80
Spare Part Information on Attached Sheets
(Continued)
Inspection of Weld Joints
1. Dye penetrant or radiograph check process line weld joint per customer approved procedure.
2. Pneumatic or hydrostatic pressure test inner line to specified test pressure per customer
approved procedure. If hydrostatic test is used demineralized water is suggested as testing
fluid. All traces of testing fluid are to be removed from pipes, valves, flex, etc. prior to
proceeding.
Re-assembly of Barrel and Seat Assembly
1. Allow valve body to cool after welding, ensure all testing fluids have been removed form valve.
2. Clean O-Ring (10) and O-Ring groove. Apply a very thin film of Halocarbon 25-5S or Krytox
Grease to O-Ring and replace in groove.
3. Slide Valve Stem (2) into Barrel Extension Slot (17) then slide barrel extension into Barrel
Slot (11) and slide assembly down into valve body. Replace Bonnet Bolt (9) and tighten.
Re-assembly of the Actuator
1. It may be necessary to apply a temporary loading pressure to the actuator to move the actuator
stem away from the valve during installation.
CAUTION: When placing the actuator with loading pressure applied, use caution to keep
hands and tools from between the actuator stem and the valve stem. If loading pressure
is disconnected, personal injury may be possible if caught between actuator stem and
valve stem.
2. Slowly lower the actuator down onto the valve. As the actuator yoke passes over the Valve
Stem (2), place the Actuator Jam Nut (3) over the stem.
3. Continue to lower the actuator while guiding the Valve Stem (2) into the actuator stem (NOTE:
At this point, it may be necessary to screw the valve stem into the actuator stem to allow the
actuator yoke to seat properly onto the Valve Bonnet (8). If this is done, screw valve stem as
far as possible into actuator stem to allow for seat adjustment later on).
4. Screw the Actuator Jam Nut (5) onto the Valve Bonnet (8) and tighten.
NUMBER
PHPK Technologies
01-82-3003
REV LTR
N/C
PAGE
5 OF 8
SPECIFICATION
DESCRIPTION
REMOTE OPERATED HELIUM CRYOGENIC GLOBE VALVE
OPERATION, MAINTENANCE AND INSTALLATION INSTRUCTIONS
Model HPV-80
Spare Part Information on Attached Sheets
(Continued)
Readjusting Fail Closed Valve
a. Temporarily apply loading pressure to move actuator stem in upward position.
b. Loosen Valve Stem Jam Nut (16) and screw valve stem up into actuator.
c.
Remove loading pressure from actuator allowing valve stem to move down into valve.
d. Screw Valve Stem (2) counterclockwise to move stem downward into valve. This should be done
until resistance is met. (This should be the valve seat “Kel-F” coming into contact with the valve seat
in the casting).
e. Supply loading pressure once again to the actuator to lift the valve stem upward.
f.
Screw the Valve Stem (2) 2 complete rotations counterclockwise adjusting the valve stem
downwards, then snug Valve Stem Jam Nut (16).
g. Remove loading pressure from actuator, then actuate actuator 4 to 5 times.
h. Check valve seat sealing by applying pressure to main process line to insure bubble-tight shut-off. At
this point, valve should be ready for service. (If valve does not seat bubble-tight continue to next
step).
i.
Apply loading pressure once again to the actuator to lift the valve stem upwards.
j.
Loosen stem jam nut and screw the valve stem (1) complete rotation counterclockwise adjusting the
stem downward, then snug stem jam nut and remove loading pressure.
k.
Actuate actuator 4 to 5 times and recheck valve bubble-tight shut-off. (This process can be used for
a maximum of 3 times). If valve does not shut-off bubble-tight at this point, please contact your
nearest PHPK representative.
NUMBER
PHPK Technologies
01-82-3003
REV LTR
N/C
PAGE
6 OF 8
SPECIFICATION
DESCRIPTION
REMOTE OPERATED HELIUM CRYOGENIC GLOBE VALVE
OPERATION, MAINTENANCE AND INSTALLATION INSTRUCTIONS
Model HPV-80
Spare Part Information on Attached Sheets
(Continued)
Readjusting Fail Open Valve
1. Remove any loading pressure from actuator to allow actuator stem to move in upward position.
2. Loosen Valve Stem Jam Nut (16) and screw valve stem up into actuator.
3. Apply loading pressure to actuator allowing valve stem to move down into valve.
4. Screw Valve Stem (2) counterclockwise to move stem downward into valve. This should be done
until resistance is met. (This should be the valve seat “Kel-F” coming into contact with the valve seat
in the casting).
5. Remove loading pressure once again from actuator to lift the valve stem upward.
6. Screw the Valve Stem (2) 2 complete rotations counterclockwise adjusting the valve stem
downwards, then snug Valve Stem Jam Nut (16).
7. Apply loading pressure to actuator, then actuate actuator 4 to 5 times.
8. Check valve seat sealing by applying pressure to main process line to insure bubble-tight shut-off. At
this point, valve should be ready for service. (If valve does not seat bubble-tight continue to next
step).
9. Remove loading pressure once again from actuator to lift the valve stem upwards.
10. Loosen stem jam nut and screw the valve stem (1) complete rotation counterclockwise adjusting the
stem downward, then snug stem jam nut and remove loading pressure.
11. Actuate actuator 4 to 5 times and recheck valve bubble-tight shut-off. (This process can be used for
a maximum of 3 times). If valve does not shut-off bubble-tight at this point, please contact your
nearest PHPK representative.
Spare Parts List
PHPK
PHPK TECHNOLOGIES
1/2" NPS - 4" NPS Pipe Size
Remote Operated Valve
Model HPV-80
Pressure Rating 600 PSI WOG [1]
Spare Parts List
PHPK
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PHPK Part
Number
PHPK TECHNOLOGIES
1/2"&3/4" Remote Operated Valve
Model HPV-80 [ Flow Control ]
Pressure Rating 600 PSI WOG [1]
Qty.
Rec.
1
1
1
1
1
*2
*2
1
6
*1
Description
FAS-70832
81-613-010
1
1
1
Operator (Fisher Type 585C or 585CR Size 25)
Valve Stem, Remote
Jam Nut (Size 25)
Operator Adapter, Remote (Size 25)
Gland Nut
O-Ring
O-Ring
Bonnet, Remote
Bonnet Bolt (Niflor coated)
O-Ring
Barrel Assembly (Niflor coated)
Barrel Assembly W/O-Ring Groove (Niflor coated)
Flow Plug Screw
Seal Disc Neoflon PCTFE M-400H (2)
Flow Plug, Linear
Flow Plug, Equal %
Valve Body
Jam Nut
Helium Barrel Extension (* 2 Teflon O-Rings)
82-901-020
1
Valve Soft Goods Spare Parts Kit
81-411-010
81-531-010
81-531-020
81-391-010
11-02-2112
11-02-2115
81-331-010
81-541-020
11-02-2130
81-431-150
81-431-160
81-541-030
81-481-030
81-521-010
81-521-020
1
1
*1
1
* These items are recommended spare parts and are available in the kit P/N 82-901-020
(1) Valves individually tested to customer rated pressure, all valves not tested to maximum working pressure.
(2) Formally Kel-F 81
Spare Parts List
PHPK
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PHPK Part
Number
PHPK TECHNOLOGIES
1" Remote Operated Valve
Model HPV-80 [ Flow Control ]
Pressure Rating 600 PSI WOG [1]
Qty.
Rec.
1
1
1
1
1
*2
*2
1
6
*1
Description
FAS-70832
81-613-010
1
1
1
Operator (Fisher Type 585C or 585CR Size 25)
Valve Stem, Remote
Jam Nut (Size 25)
Operator Adapter, Remote
Gland Nut
O-Ring
O-Ring
Bonnet, Remote
Bonnet Bolt (Niflor coated)
O-Ring
Barrel Assembly (Niflor coated)
Barrel Assembly W/O-Ring Groove (Niflor coated)
Flow Plug Screw
Seal Disc Neoflon PCTFE M-400H (2)
Flow Plug, Linear
Flow Plug, Equal %
Valve Body
Jam Nut
Helium Barrel Extension (* 2 Teflon O-Rings)
82-903-020
1
Valve Soft Goods Spare Parts Kit
81-411-010
81-531-010
81-531-020
81-391-010
11-02-2112
11-02-2115
81-331-010
81-541-020
11-02-2130
81-433-150
81-433-160
81-541-030
81-483-030
81-523-010
81-523-020
1
1
*1
1
* These items are recommended spare parts and are available in the kit P/N 82-903-020
(1) Valves individually tested to customer rated pressure, all valves not tested to maximum working pressure.
(2) Formally Kel-F 81
Spare Parts List
PHPK
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PHPK Part
Number
PHPK TECHNOLOGIES
1-1/2" Remote Operated Valve
Model HPV-80 [ Flow Control ]
Pressure Rating 600 PSI WOG [1]
Qty.
Rec.
1
1
Description
FAS-70834
81-614-010
1
1
1
Operator (Fisher Type 585C or 585CR Size 25 or 50)
Valve Stem, Remote
Jam Nut (Size 25)
Jam Nut (Size 50)
Operator Adapter, Remote (Size 25)
Operator Adapter, Remote (Size 50)
Gland Nut
O-Ring
O-Ring
Bonnet, Remote
Bonnet Bolt (Niflor coated)
O-Ring
Barrel Assembly (Niflor coated)
Barrel Assembly W/O-Ring Groove (Niflor coated)
Flow Plug Screw
Seal Disc Neoflon PCTFE M-400H (2)
Flow Plug, Linear
Flow Plug, Equal %
Valve Body
Jam Nut
Helium Barrel Extension (* 2 Teflon O-Rings)
82-904-020
1
Valve Soft Goods Spare Parts Kit
81-415-010
81-534-020
81-535-010
81-534-010
81-535-020
81-395-010
11-02-2113
11-02-2118
81-334-010
81-545-020
11-02-2150
81-434-150
81-434-160
81-545-030
81-484-020
81-524-010
81-524-020
1
1
1
*2
*2
1
6
*1
1
1
*1
1
* These items are recommended spare parts and are available in the kit P/N 82-904-020
(1) Valves individually tested to customer rated pressure, all valves not tested to maximum working pressure.
(2) Formally Kel-F 81
Spare Parts List
PHPK
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PHPK Part
Number
PHPK TECHNOLOGIES
2" Remote Operated Valve
Model HPV-80 [ Flow Control ]
Pressure Rating 600 PSI WOG [1]
Qty.
Rec.
1
1
Description
FAS-70834
81-615-010
1
1
1
Operator (Fisher Type 585C or 585CR Size 25 or 50)
Valve Stem, Remote
Jam Nut (Size 25)
Jam Nut (Size 50)
Operator Adapter, Remote (Size 25)
Operator Adapter, Remote (Size 50)
Gland Nut
O-Ring
O-Ring
Bonnet, Remote
Bonnet Bolt (Niflor coated)
O-Ring
Barrel Assembly (Niflor coated)
Barrel Assembly W/O-Ring Groove (Niflor coated)
Flow Plug Screw
Seal Disc Neoflon PCTFE M-400H (2)
Flow Plug, Linear
Flow Plug, Equal %
Valve Body
Jam Nut
Helium Barrel Extension
81-905-020
1
Valve Soft Goods Spare Parts Kit
81-415-010
81-534-020
81-535-010
81-534-010
81-535-020
81-395-010
11-02-2113
11-02-2118
81-335-010
81-545-020
11-02-2150
81-435-050
81-435-070
81-545-030
81-485-020
81-525-010
81-525-020
1
1
1
*2
*2
1
6
*1
1
1
*1
1
* These items are recommended spare parts and are available in the kit P/N 81-905-020
(1) Valves individually tested to customer rated pressure, all valves not tested to maximum working pressure.
(2) Formally Kel-F 81
Spare Parts List
PHPK
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PHPK TECHNOLOGIES
3" Remote Operated Valve
Model HPV-80 [ Flow Control ]
Pressure Rating 600 PSI WOG [1]
PHPK Part
Number
Qty.
Rec.
81-416-010
1
1
Operator (Fisher Type 585C or 585CR Size 50)
Valve Stem, Remote
1
*2
*2
1
8
*1
1
1
*1
FAS-70837
81-616-010
1
1
1
Gland Nut
O-Ring
O-Ring
Bonnet, Remote
Bonnet Bolt (Niflor coated)
O-Ring
Barrel Assembly (Niflor coated)
Flow Plug Screw
Seal Disc Neoflon PCTFE M-400H
Flow Plug, Linear
Flow Plug, Equal %
Valve Body
Jam Nut
Helium Barrel Extension
81-906-010
1
Valve Soft Goods Spare Parts Kit
N/A
81-396-010
11-02-2214
11-02-2130
81-336-010
81-547-050
11-02-2246
81-436-150
81-546-020
81-486-010
81-526-010
81-526-020
1
Description
(2)
* These items are recommended spare parts and are available in the kit P/N 81-906-010
(1) Valves individually tested to customer rated pressure, all valves not tested to maximum working pressure.
(2) Formally Kel-F 81
Spare Parts List
PHPK
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PHPK TECHNOLOGIES
4" Remote Operated Valve
Model HPV-80 [ Flow Control ]
Pressure Rating 600 PSI WOG [1]
PHPK Part
Number
Qty.
Rec.
81-416-010
1
1
Operator (Fisher Type 585C or 585CR Size 50)
Valve Stem, Remote
FAS-70837
81-616-250
1
*2
*2
1
8
*1
1
1
*1
1
1
1
1
Gland Nut
O-Ring
O-Ring
Bonnet, Remote
Bonnet Bolt (Niflor coated)
O-Ring
Barrel Assembly (Niflor coated)
Flow Plug Screw
Seal Disc Neoflon PCTFE M-400H
Flow Plug
Valve Body
Jam Nut
Helium Barrel Extension
81-907-010
1
Valve Soft Goods Spare Parts Kit
N/A
81-396-010
11-02-2214
11-02-2130
81-336-020
81-547-050
11-02-2246
81-436-400
81-546-020
81-486-260
81-526-260
Description
(2)
* These items are recommended spare parts and are available in the kit P/N 81-907-010
(1) Valves individually tested to customer rated pressure, all valves not tested to maximum working pressure.
(2) Formally Kel-F 81