Powder coatings
Company Presentation
Special Products
Contents
• ĐBA Kimya Company
Profile
• Special Products
ĐBA Kimya
San. ve Tic. A.Ş.
Group Companies
Electrostatic Powder Coatings
100% ĐBA Kimya
Electrostatic Powder Coatings
100% ĐBA Kimya
Powder Coatings
50% ĐBA Kimya
50% Chemolak (SK)
Wood&Industrial Coatings
50% ĐBA Kimya
50 % Valresa (SP)
Sponsorship
ĐBA Kimya TED Ankara
College
Ladies Volleyball team
was qualified to
1st TR LEAGUE
April 11th 2010/ ĐZMĐR
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Total Employment: 250
Closed area: 20,000 m2
Two production facility in Turkey + one in Slovakia
Total capacity: 27000 tonnes/year
Electrostatic Powder Coating
2000 different product
6 Regional Sales Office
Domestic market Leader since 2002
In top ten european powder coating producers
Atico Kayseri
ĐBA Kimya Ankara
New Wet Paint Facility
Powder Coating Facility
PC Production
PC R&D Department
Special
Products
Outdoor
Products
(Polyester)
Architectural Paint Specifications
Florida Test
duration
Powder
Coating
Product
ĐBA Kimya
Products
GSB/Qualicoat
Class1/BS6496/A
AMA 2603-98
Qualicoat
Class 2
AAMA 2604-98
AAMA-2605-98
Qualicoat Class 3
1 year
3 years
5 years
10 years
yes
limited
limited
limited
PE28/PE58/
PE55
PSD70/
PSD77
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PHD80
1 year Florida test = 5-10 years
• PE28-PE58-PE55 series are
qualicoat approved powder
coatings designed specifically for
architectural applications. Color
stability and gloss retention are
within the specification up to 10
years.
3 year Florida test = 15-30 years
• PSD70-PSD77 series are
qualicoat approved superdurable
polyester tgic free powder
coatings. They are highly
recommended to meet gloss
retention and color stability
requirements. Application areas
are architectural aluminium
extrusions.
Hyper Durable
Powder Coatings
Floropolymer
Durable-Super Durable-Hyper Durable
• UV resistance is must for architectural
applications
• Standard polyester products, in some cases even
with super-durable product should not be enough
for UV resistance.
• The duration of resistance, such as PVDF powder
coating products are becoming necessary.
• The 50-year warranty period products
Bond Energy KJ/Mole
UV Radiation
400
Carbon-Carbon (C-C)
350
Carbon-Fluorine (C-F)
485
Silicone-Oxygen (Si-O)
460
Polyester-Hyper- Durable PHD80
In contrast to the solvent-based liquid varnishes of the
PVDF generation (which have to be applied as two- or
four-coat systems and need baking at an object
temperature of around 240 ºC), ĐBA Kimya’s new FC
technology offers a number of attractive benefits.
•%100 advanced fluoropolymer resin technology (C-F)
•Minimum 30 years guaranteed performance on
correctly pre-treated aluminium
•Economical single-layer system
•Solvent-free
•Excellent chemical and solvent resistance
•Metallic products (decorative pearl glimmer effects)
•Curing at 200 °C
Cost Calculation
1 m² açılır pencere profil maliyeti: 255 TL
POLĐESTER boyalı maliyeti:
4 €/kg
SUPER DAYANIKLI boyalı maliyeti:
10 €/kg
HĐPER DAYANIKLI boyalı maliyeti:
50 €/kg
Toz boya 0,25 kg/m²
1 €/m²
2,2 TL/m²
2 €/m²
4,4 TL/m²
12,5 €/m²
27,5 TL/m²
QUV-B 313 Test Sonuçları
“Anodized Look”
Powder Coating
PE10 series
-Deep-matt powder coating system for elegant and stylish
design in architectural and design applications
- Innovative binding technology that enables a deep-matt
gloss level of approx. 5 (60°)
- Besides the reproduction of classical eloxal colours, with
ĐBA Kimya PE10, it is possible to realise a multitude of
fashionable and designer colours as well as to implement
brilliant effects
- Highly weather-resistant colours
- Environmentally friendly
Chameleon
Powder
Coatings
Color change with angle
• two different color tones onto
surface
• Outdoor durable
• Especially aluminum-car-bike
manufacturers would prefer a
product like
• Dry blend and bonding process
is possible.
Sublimation Technique
• PU44 series is an exterior
durable polyurethane besed
powder coatings designed as a
base coat for sublimation
decoration techniques. Wooden
patterns are created by
applying a top coat through a
sublimation decoration
technique.
• Antibacterial Powder Coating
prevent the spread of dangerous
micro-organism and suppress the
growth of mold amd bacteria.
– Significantly reduce microbial activity
– Protects against the spread of microorganism
– Provides protection over an
extended period of time
– Available ina wide range of colors
Metallic Bonded Powder Coating
• Possibility to use reclaims
• No separation during application
and transport
• Consistent color uniformity and
metallic appearance
• Improved application
characteristics
• Possibility to use higher metallic
pigment amounts (max 10%)
• Less agglomeration on the guns,
ejectors and nozzles
• Minimum picture framing effect
• PU40 Antigraffiti powder
coating is an exterior durable
thermosetting powder coating
based on polyurethane resins
designed for anti-graffiti
applications
• High crosslink density
• Excellent solvent
resistance
• Less permeability
• Good impact resistance
IN-Mold Powder Coating for the inmold painting of SMC (sheet
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molding compound)
Eliminates post+painting operation
Seals pores and isolates fibers in the
molding step
Complete coverage of complex shapes
Environmentally friendly
Excellent hardness
Outstanding chemical, scratch, stain
and graffiti resistance
Solar Reflectance PC
– Used for cool indoor
temperature
– More reflect sun light than
standart colors (UV-VisibleIR 295-2500 nm)
– Different colors
Soft touch Powder Coating
– Soft touch feeling
– Outdoor and indoor
– Excellent chemical resistance
– Different colors
• Lotus effect Powder Coating
– Similar phenomena like lotus
leaves
– Structure and matt surface
– Angle of water droplet >150°
– Cleaning with rain
– Weather resistance
– Not possible clearcoat and glossy
product
Lotus efect
structure
Classical
structure
Water
droplet does
not wet the
surface
White Board
PC
White Board
Product Code:
F29.9978.189GL BEYAZ 078 TB
Easy Clean
High crosslink density
High chemical resistance
Kolay silinebilir ve daha az iz
bırakır
MDF
Powder Coatings on MDF
General Codification
F59.####.13#XX.MDF
Structure effect is common in
powder coatings on MDF
Glossy look possible with te
currently developed formulations
Surface quality does not meet the
expectations for all applications
Needs sanding and polishing for
perfect surfaces
• FF22 series is a low curing
thermosetting mat powder
coating. The resulting powder
coating can be 25 ±5 gloss 60°
with curing 160 °C 15 min .
• FF20 series is a thermosetting
mat powder coating with very
good yellowing resistance
compared to conventional mat
powder coatings
• FF55 series is low curing
thermosetting powder coatings.
It provides to save energy, time
and money (140°C/10 min).
• TC (thin coating) Products
provide up to 55% less
consumption than conventional
powder coatings. It is designed
specifically for white good
coaters to offer significant cost
savings.
Thin Coating
70 µm
30 µm
METAL SUBSTRATE
Thin Coating TC
Standart Coating
d: 1.65 gr/cm³
Consumption: 8.66 m²/kg
For 866 m² we need 100 kg PC
d: 1.70 gr/cm³
Consumption : 19.61 m²/kg
For 866 m² we need 44.16 kg PC
55% less consumption
Ultra Thin Coating UTC
70 µm
20 µm
METAL SUBSTRATE
Standart Coating
d: 1.65 gr/cm³
Consumption: 8.66 m²/kg
For 866 m² we need 100 kg PC
Ultra Thin Coating UTC
d: 1.75 gr/cm³
Consumption : 28,57 m²/kg
For 866 m² we need 30,33 kg PC
70% less consumption
Synergy of Low Bake + UTC
• FF55.T9608.149UTC
– Low curing temp. 140 °C 10’
• Less energy consumption
• Less yellowing problems
– Ultra Thin Coating
• Less powder consumption
• Less room for storage
• Less transportaion costs
• F56 series is based on
special epoxy resins and
hardeners providing a film
with high thermal resistance
up to 330 °C. Application
areas are stoves, car
exhausts and barbecues.
LOW COST
100% Silicon base Powder
Coating S54 series
– Silicon resin + special
pigment + special Filler
– Resistant up to 500 °C
– Black and aluminium color
• Zincoprim is a zinc rich epoxy
powder coatings designed to
be used as a primer coat. It
provides excellent protection
against corrosion. Application
areas are agricultural
machinery, gas cylinders,
marine environments.
• FP series is based on fusion
bond epoxy which provides
excellent protection against
corrosion. FP series
coatings meet all pipeline
specifications .
• FP6102 Blue colour meets
the requirements of BS
6920 for use with potable
cold water and hot water
up to 85 °C
WRAS Test
Report Summary
Test Std: BS6920
• CorrShield (Corrosion Shield)
– Utilization of an improved of PE resin
technology for corrosion protection.
– Removes or decreases the need for
a chemical pretreatment.
– 1-2 mm Corrosion on surfaces
without chemical pretreatment in
504hours.
– Replaces epoxy primer.
– No TGIC or heavy metals.
– Less waste due to lack of chemical
pretreaments.
THANK YOU !