2015 CAMX Poster Session Entrants

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2015 CAMX POSTER SESSION

AWARD AND AUTHOR MEET-AND-GREET

Registration Area - Wednesday, October 28 from 9:30 AM – 11:30 AM

SPONSORED BY:

POSTER SESSION

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CAMX is pleased to have the participation of the next generation of researchers, engineers and industry professionals in the

2015 CAMX Poster Session. Browse poster displays throughout

CAMX to see which universities and organizations are pioneers of composites research and how their advancements may impact business. Posters are judged on overall presentation, significance to the advancement of composites and advanced materials, and commercial application.

Thank you to all who submitted!

SPONSORED BY:

POSTER SESSION

Entry PS15-0001

Manufacturing of Fiber Reinforced Thermoplastic Composites from Microwave Active, Nanomodified Hybrid Yarns

In order to achieve efficient lightweight structures while staying profitable, fiber reinforced thermoplastic composites (FRTCs) are being developed. Considering the production process, the heating and cooling times of these organic sheets are the cycle-time determining factors.

Shorter cycle times lead to higher outputs, thus reducing the costs per part. To achieve a reduction of heating times, microwave active hybrid yarns containing nanomodified polypropylene-filaments are produced and examined at the Institute for Textile Technology Aachen (ITA). The focus of this illustration lies on displaying the achievable heating times of microwave active materials.

Institut für Textiltechnik der RWTH Aachen University

Pascal Rebmann, Robert Brüll, Thomas Köhler, Gunnar Seide,

Thomas Gries

Related Interests: Material, Processing Technologies, Thermoplastic Technologies

Entry PS15-0002

Assessment of Laminae Indentation Pressure of Spiral Wrap versus a Planar Distribution Medium in VIP

The use of spiral wrap tubing as a means to distribute resin and/or provide vacuum distribution in the vacuum infusion process has long been common practice. However, the round profile of the spiral wrap tubing causes mark-off, aka indentation, in the underlying laminae, resulting in variation in the laminate fiber volume, weakening the part.

A new planar profile resin/vacuum distribution medium, designed to distribute the localized pressure for reduced mark-off, has been developed as an alternative to spiral wrap tubing. This poster presents the results of topographical pressure mapping of spiral-wrap tubing versus the new planar profile medium.

Gehring-Tricot Corporation

Patrick E. Mack

Related Interests: VIP/RTM

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POSTER SESSION

ENTRY PS15-0011

Infusion of ‘Nanotechnology in Health and Medicine’ Teaching

Module into Engineering and Technology Courses

Engineering and science college students have a right to be educated on the concepts of nanotechnology. Texas State University and the

University of Texas at Tyler have collaborated to construct a set of course modules outlining different nanotechnology aspects. Module

7A, ‘Nanotechnology in Health & Medicine’ teaches students about the hazards nanotechnology can possess, encourages discussions based on ethical standpoints, and describes current medical applications for nanotechnology.

Texas State University, Roger Hernandez

Jitendra Tate

Related Interests: Nanotechnology Safety

Entry PS15-0013

Application of Polyetherimide in Automotive Body Parts with

High-class Surface and Thermal Stress

This work highlights important findings on the suitability of composites consisting of the amorphous thermoplastic polyetherimide (PEI) and carbon for automotive body parts with high-class surface and thermal stress. In detail, technical merits and demerits of the composite structure are pointed out on the basis of optical, but also mechanical and thermal tests. An automotive body part from the automotive industry with a class-A surface serves as a benchmark. Furthermore, most important economic aspects of a serial production of PEI/CF composites for automotive applications derived from a process cost analysis are displayed.

Institut für Textiltechnik der RWTH Aachen University

Inga Noll, Robert Brüll, Gunner Seide, Thomas Gries

Related Interests: Automotive, High-Performance Composites, Materials, Thermoplastic

Composites

Entry PS15-0015

New Sizings for Glass Fibers for the Use in Thermoplastic

Lightweight Material - HiPer Sizing

The project HiPer Sizing shows that the development and upscaling of a bio-inspired multifunctional sizing, its application to glass fibers for both, single filament glass fibers as well as multi-filament rovings, the characterization and processing of these fibers into fabrics and

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POSTER SESSION finally components is a challenging but solvable issue. New synthetic strategies for the integration of catechol segments in sizings have been developed and tested for their scalability for application on an industrial scale. The main part of the project was the up-scaling from laboratory scale above sizing of single filaments up to apply sizing on a pilot scale.

Institut für Textiltechnik der RWTH Aachen University

Teresa Go, Davide

Pico, Gunner Seide

Thomas Gries c-m-p GmbH

Daniel Grauer

DWI – Leibniz Institute for Interactive Materials

Muharrem Düzdemir, Andreas Walther

Related Interests: High-Performance Composites, Materials, Thermoplastic Composites

Entry PS15-0017

Carbon Nanotube Fiber Composites for Simultaneous Structural

Health Monitoring and Strengthening of Steel Structures

Fiber composites have been extensively researched as a potential candidate for strengthening of steel structures and have been recently used in field applications. While these structures are under rehabilitation, it is critical to continuously monitor the structural health and the effectiveness of the fiber composite applied. We propose a unique solution where piezo-resistive carbon nanotube sensing layers are integrated with structural carbon fiber composites capable of concurrent structural health monitoring and strengthening of steel structures. This poster describes the fabrication of this novel composite and demonstrates its sensing response along with improved mechanical properties.

University of Delaware

Sagar Doshi, Shafique Ahmed, Erik Thostenson,

Jennifer McConnell, Thomas Schumacher

Related Interests: Multi-functional Composites

Entry PS15-0018

Development of High-performance Carbon Fibers by Tailoring their Crystalline and Nano Structure

Over the last decades, carbon fibers with a wide range of mechanical properties were developed, allowing the manufacturing of high performance fiber reinforced composites. Nowadays, the demands on carbon fibers for composite applications have become more complex.

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POSTER SESSION

For new applications, new types of matrix materials, a customized failure behavior and lower cycle times during production for enabling mass production and cost savings must be addressed. In this paper, possibilities for achieving the desired processing behavior and composite properties by customized carbon fibers are presented.

Institut für Textiltechnik der RWTH Aachen University

Wilhelm Steinmann

Related Interests: Carbon Fiber, High-Performance Composites

Entry PS15-0019

REWIND: The Way From Wind Rotor Scrap to Valuable Material

Aim of this Poster is to present the results of the public founded project

REWIND. Parts of an old wind blade have been shredded by a universal shredding machine and transformed in a valuable material. After that the fibers have been separated from the matrix using a thermal treatment that completely transformed the epoxy resin into gases and oil. The recovered fibers have been processed in a non-woven and finally in a new FRP.

Institut für Textiltechnik der RWTH Aachen University

Davide Pico, Gunner Seide, Thomas Gries, Robert Brüll

Grindermax GmbH

Michael Grein

DHB Maschinenbau GmbH

Martin Daniel

Related Interests: Alternative Energy (Solar; Wave; Wind), Green Composites, Recycling

ENTRY PS15-0025

Thermal and Mechanical Performance of Low Density Materials

Multifunctional composites have garnered much attention due to the enticing prospect of achieving multiple functions or engineering goals in a single, well designed material. Interest has recently developed for low density, high strength composites which are also excellent thermal insulators. Although aerogels are considered the state-ofthe-art thermal insulation materials, they are in most cases extremely brittle. Multifunctional polymers developed at the CAPE Lab at SDSMT demonstrate high thermal insulation capability and also achieve higher strength than their aerogel counterparts. Applications for these types of multifunctional composites range from outer space vehicles and habitats, to terrestrial clothing and food storage containers.

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POSTER SESSION

CAPE Lab - South Dakota School of Mines & Technology

Eric Schmid, David Salem

Related Interests: Building & Construction, High-performance Composites, Materials,

Nanotechnology

ENTRY PS15-0026

Microstructural Investigation of Commercially Available Pristine

Composite Bars for Concrete Reinforcement

This Poster presents the result of scanning electron microscopy (SEM) imaging on four different commercially available pristine glass fiber reinforced polymer (GFRP) bars. It captures the: (I) existing crack/ void patterns in the matrix, (II) fiber/matrix interface and (III) fiber distribution in the matrix. Moreover, panorama images of the entire cross sections are provided to give a proper comparison between different bars. Considering lack of a GFRP microstructure notation in the literature, these results can be used as a benchmark for microstructure of commercially available pristine GFRP bars and serve as a base for monitoring possible changes after any experiment.

University of Miami

Omid Gooranorimi, Wimal Suaris, Edward Dauer, Antonio Nanni

Related Interests: Corrosion Resistance, Materials, Testing & Evaluation, Glass Fiber

Reinforced Polymer, Microscopic Examination

ENTRY PS15-0027

Low Cost Carbon Fibres from Polyethylene

An overview on polyethylene-based carbon fibres is given. The correlation between precursor properties and sulphonation process is shown.

Institut für Textiltechnik der RWTH Aachen University

Gisa Wortberg, Andreas De Palmenaer, Gunner Seide, Thomas Gries

Related Interests: Carbon Fiber, Materials

ENTRY PS15-0028

Carbon Fibre Production - Challenges and Chances

The poster gives an impression how the carbon fibre market looks like.

In this context, we present the main players and characteristics of the market (closed, consolidated market; well protected know-how etc.).

Furthermore the Carbon fibre production process is illustrated and described step by step. On this base the Challenges and Chances for

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POSTER SESSION new players are deduced. This will give an impression how the market actually looks like and how it can change in the future. In the End of the

Poster the main Aspects are summed up.

Institut für Textiltechnik der RWTH Aachen University

Stefan A. Peterek, Gunnar Seide, Thomas Gries

Related Interests: Carbon Fiber

ENTRY PS15-0029

Identifying the Strain-Free Condition of Non-Symmetric Carbon

Fiber Laminates Using Digital Image Correlation

Processing carbon fiber composite laminates creates molecularlevel strains in the thermoset matrix upon curing and cooling which can lead to shape deformations, micro-cracking, and other issues.

Non-symmetric [0x/90x] laminates are often used to demonstrate the presence of residual strains, wherein laminate curvature is indicative of the strain magnitudes. In this study, 16 ply [0x/90x] laminates were fabricated using a commercially-available prepreg and cured per the manufacturer’s recommended cure cycle. Digital Image Correlation was used to observe curvature compensation by thermal means, with the aim to demonstrate its potential as a highly-sensitive technique for probing residual strain levels in composite laminates.

The University of Southern Mississippi

Kyler R. Knowles, Jeffrey Wiggins

Related Interests: Materials, Test & Evaluation

ENTRY PS15-0030

Method to Reduce Costs for Production of PAN Based Carbon

Fibres

Carbon fibres feature excellent mechanical properties combined with low density. However, carbon fibres still have a low market. The bottleneck during production is the stabilization with process times up to 2 hours and temperatures of up to 300 °C. Industrially the stabilization is carried out in 4 to 6 different ovens with increasing temperature and equal residence time. Through a DSC analysis of the exothermic reactions it can be shown, that the residence times in the first ovens can be reduced by 50 % to 15 min. The strength of the carbonized samples is equal to a Toho Tenax HTS40.

Institut für Textiltechnik der RWTH Aachen University

Franz Pursche, Gunnar Seide, Thomas Gries

Related Interests: Carbon Fiber

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POSTER SESSION

ENTRY PS15-0031

Safe Handling of Engineered Nanoparticles: Hands-on

‘Nanotechnology Safety’ Teaching Module

The purpose of this teaching module in engineering courses is to educate undergraduate students on the safe handling techniques regarding engineered nanoparticles. Outlined in the module are the risks associated with the handling of nano materials and how to counteract these risks by blocking the most common pathways nanoparticles enter the body (inhalation, ingestion, and skin contact). This module involves hands-on training in the Advanced Composites Lab.

Texas State University

Daniel Slaughter, Jitendra Tate, Davontae Habbit

Related Interests: Nanotechnology Safety

ENTRY PS15-0032

Carbon Fiber Reinforced Cyanate Ester Nanocomposites:

Thermal, Mechanical and Electrical Characterization

The intent of this research is to observe the response of low loadings of multi-wall carbon nanotubes on Carbon Fiber Reinforced Cyanate Ester

Nanocomposites . More specifically, mechanical (tensile, shear, flexure, and compression), thermal stability (decomposition), and flammability

(heat capacity and heat release rate) properties were analyzed. Our objective was to use MWCNT to enhance CE resin so that composites manufactured from it may hold comparable flammability and thermal stability properties to the industry popular resins, polyimide. It was hypothesized that there will be no sacrifice in mechanical performance, which is vital in structural composites for high temperature applications.

Texas State University

Davontae Habbit, Jitendra Tate,

Dinesh Kumar Kannabiran Vasudevan

Related Interests: Aerospace, Carbon Fiber

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POSTER SESSION

ENTRY PS15-0033

Structure-Ablation Integration Phthalonitrile Resin and

Composites

Two Phthalonitrile resin composites can be manufactured by molding or

RTM process, and they both have polyimide-like mechanical properties in high temperature and phenolic resin-like ablation behavior, which demonstrate that phthalonitrile resin systems have potential to be the matrix resin for structure-ablation integration composites.

Institute of Chemistry, Chinese Academy of Sciences

Heng Zhou, Feng Liu, Tong Zhao

Related Interests: High-performance Composites

ENTRY PS15-0034

The Effect of Flocculent, Dispersant Concentration on Wet-Laid

Process for Recycled Glass Fiber/ PA6 Composite

Wet laid process has traditionally been used in paper making and textile industries. Recently this process finds applications in composite industries. Wet laid process is very simple and it reduces a lot of processing and manufacturing cost. Since the process involves only pulp formation, the fiber attrition is minimal. Also wet laid is an effective way to use recycled fibers.

University of Tennessee Knoxville

Pritesh S. Yeole

Related Interests: Automotive, Compression Molding, Marine, Materials, Testing &

Evaluation, Thermoplastic Composites

ENTRY PS15-0035

Structure-Ablation Integration Phthalonitrile Resin and

Composites

Composite structures in practice can be subjected to various types of damage which can be derived by manufacturing and in-service defects. Fiber waviness is one of the most common manufacturing defects in fiber reinforced composite laminates influencing the structural performance. We used hyperspectral imaging system to detect the

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POSTER SESSION waviness and proposed a technique to model layer-wise 3D laminate system containing waviness. The failure mechanisms associated with waviness in composite laminates are investigated using the cohesive zone modeling and continuum damage mechanics.

University of Wisconsin-Milwaukee

Seyedmohammad S. Shams, Rani Elhajjar

Related Interests: Aerospace, Automotive, Carbon Fiber, Testing & Evaluation, Effects of

Defects on Composite Materials

ENTRY PS15-0036

Do Carbon-Nanotube Based 3D Filaments Make Stronger Parts than Regular Filaments?

This project is about performing an experimental investigation to see if the 3D printed products using carbon nanotube based filaments are stronger than that of regular filaments. Student-t distribution was used to compare the data statistically. The results are discussed in detail in the result section.

Southern Arkansas University

Justin Vanhoose, Mahbub Ahmed, Alma Moses

Related Interests: 3D Printing

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Combined Strength. Unsurpassed Innovation.

Created by ACMA and SAMPE to connect and advance all aspects of the world’s composites and advanced materials communities, CAMX is an all-encompassing event. Regardless of the application — transportation, aerospace, marine, wind energy, software, construction and infrastructure, medical, academics, sports and leisure — CAMX is the must-attend event for products, solutions, networking, and advanced industry thinking.

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