Ericsson Internal
PRODUCT
TABLE
OF CONTENTS
SPECIFICATION
E
Prepared (also subject responsible if other)
SEC/S David Xie
Approved
1 (1)
(3)
No.
Checked
BMR 640 5002 series Direct Converters
EERISUS
Input 44-60 V, Dual outputs up to 15 W
1/1301-BMR
00152-EN/LZT146
640Technical
5002+
372 Uen
Uen Specification
Date
Rev
2009-05-27
Reference
EN/LZT 146 372 R1B May 2009
B
C
© Ericsson AB
Key Features
• Industry standard MacroDensTM footprint
47.8 x 28.1 x Max height 8.0 mm (1.88 x 1.11 x 0.32
in.)
• High efficiency, typ. 82 %
• 500 Vdc input to output isolation
• More than 3.3 million hours MTBF
• Designed for a specific outdoor radio unit
General Characteristics
• Suited for narrow board pitch applications
(15 mm/0.6 in)
• Input under voltage shutdown
• Over temperature protection
• Over current protection
• Output short-circuit protection
• Soft start
• Synchronization function
• Highly automated manufacturing ensures quality
• ISO 9001/14001 certified supplier
Design for Environment
Meets requirements in hightemperature lead-free soldering
processes.
Contents
General Information
Safety Specification
Absolute Maximum Ratings
............................................................. 2
............................................................. 3
............................................................. 4
Product Program
5.5V, 2.0A / 3.3V/1.0A Electrical Specification
Ordering No.
BMR640 5002/1................................... 5
EMC Specification
Operating Information
Thermal Consideration
Connections
Mechanical Information
Soldering Information
Delivery Information
Product Qualification Specification
............................................................. 9
........................................................... 10
........................................................... 12
........................................................... 13
........................................................... 14
........................................................... 16
........................................................... 17
........................................................... 18
Ericsson Internal
PRODUCT SPECIFICATION
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2 (3)
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BMR 640 5002 series Direct Converters
EERISUS
Input 44-60 V, Dual outputs up to 15 W
General Information
Ordering Information
See Contents for individual product ordering numbers.
Reliability
The Mean Time Between Failure (MTBF) is calculated at
full output power and an operating ambient temperature
(TA) of +40°C, which is a typical condition in Information
and Communication Technology (ICT) equipment. Different
methods could be used to calculate the predicted MTBF
and failure rate which may give different results. Ericsson
Power Modules currently uses one method Telcordia
SR332.
Predicted MTBF for the series is:
BMR 640 5002: 3.34 million hours
According to Telcordia SR332, issue 1, Black box
technique.
The Ericsson failure rate data system is based on field
tracking data. The data corresponds to actual failure rates
of components used in Information Technology and
Telecom (IT&T) equipment in temperature controlled
environments (TA = -5...+65°C).
Telcordia SR332 is a commonly used standard method
intended for reliability calculations in IT&T equipment. The
parts count procedure used in this method was originally
modelled on the methods from MIL-HDBK-217F, Reliability
Predictions of Electronic Equipment. It assumes that no
reliability data is available on the actual units and devices
for which the predictions are to be made, i.e. all predictions
are based on generic reliability parameters.
Compatibility with RoHS requirements
The products are compatible with the relevant clauses and
requirements of the RoHS directive 2002/95/EC and have a
maximum concentration value of 0.1% by weight in
homogeneous materials for lead, mercury, hexavalent
chromium, PBB and PBDE and of 0.01% by weight in
homogeneous materials for cadmium.
1/1301-BMR 640Technical
5002+ Uen Specification
Date
2009-05-27
Rev
Reference
2
EN/LZT 146 372 R1B May 2009
C
© Ericsson AB
Exemptions in the RoHS directive utilized in Ericsson
Power Modules products include:
Lead in high melting temperature type solder (used to
solder the die in semiconductor packages)
Lead in glass of electronics components and in
electronic ceramic parts (e.g. fill material in chip
resistors)
Lead as an alloying element in copper alloy containing up to
4% lead by weight (used in connection pins made of Brass)
Quality Statement
The products are designed and manufactured in an
industrial environment where quality systems and methods
like ISO 9000, 6σ (sigma), and SPC are intensively in use
to boost the continuous improvements strategy. Infant
mortality or early failures in the products are screened out
and they are subjected to an ATE-based final test.
Conservative design rules, design reviews and product
qualifications, plus the high competence of an engaged
work force, contribute to the high quality of our products.
Warranty
Warranty period and conditions are defined in Ericsson
Power Modules General Terms and Conditions of Sale.
Limitation of Liability
Ericsson Power Modules does not make any other
warranties, expressed or implied including any warranty of
merchantability or fitness for a particular purpose (including,
but not limited to, use in life support applications, where
malfunctions of product can cause injury to a person’s
health or life).
Ericsson Internal
PRODUCT SPECIFICATION
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Prepared (also subject responsible if other)
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BMR 640 5002 series Direct Converters
EERISUS
Input 44-60 V, Dual outputs up to 15 W
1/1301-BMR 640Technical
5002+ Uen Specification
Date
Rev
2009-05-27
Reference
3
EN/LZT 146 372 R1B May 2009
C
© Ericsson AB
Safety Specification
General information
Ericsson Power Modules DC/DC converters and DC/DC
regulators are designed in accordance with safety
standards IEC/EN/UL60950, Safety of Information
Technology Equipment.
IEC/EN/UL60950 contains requirements to prevent injury
or damage due to the following hazards:
•
•
•
•
•
•
Electrical shock
Energy hazards
Fire
Mechanical and heat hazards
Radiation hazards
Chemical hazards
On-board DC-DC converters are defined as component
power supplies. As components they cannot fully comply
with the provisions of any Safety requirements without
“Conditions of Acceptability”. It is the responsibility of the
installer to ensure that the final product housing these
components complies with the requirements of all
applicable Safety standards and Directives for the final
product.
Component power supplies for general use should comply
with the requirements in IEC60950, EN60950 and
UL60950 “Safety of information technology equipment”.
There are other more product related standards, e.g.
IEEE802.3af “Ethernet LAN/MAN Data terminal equipment
power”, and ETS300132-2 “Power supply interface at the
input to telecommunications equipment; part 2: DC”, but all
of these standards are based on IEC/EN/UL60950 with
regards to safety.
The flammability rating for all construction parts of the
products meets requirements for V-0 class material
according to IEC 60695-11-10.
The products should be installed in the end-use equipment,
in accordance with the requirements of the ultimate
application. Normally the output of the DC/DC converter is
considered as SELV (Safety Extra Low Voltage) and the
input source must be isolated by minimum Double or
Reinforced Insulation from the primary circuit (AC mains) in
accordance with IEC/EN/UL60950.
Isolated DC/DC converters
It is recommended that a slow blow fuse with a rating twice
the maximum input current per selected product be used at
the input of each DC/DC converter. If an input filter is used
in the circuit the fuse should be placed in front of the input
filter.
In the rare event of a component problem in the input filter
or in the DC/DC converter that imposes a short circuit on
the input source, this fuse will provide the following
functions:
•
•
Isolate the faulty DC/DC converter from the input
power source so as not to affect the operation of
other parts of the system.
Protect the distribution wiring from excessive
current and power loss thus preventing hazardous
overheating.
The galvanic isolation is verified in an electric strength test.
The test voltage (Viso) between input and output is
500 Vdc for 60 seconds (refer to product specification).
Leakage current is less than 1 µA at nominal input voltage.
24 V DC systems
The input voltage to the DC/DC converter is SELV (Safety
Extra Low Voltage) and the output remains SELV under
normal and abnormal operating conditions.
48 and 60 V DC systems
If the input voltage to Ericsson Power Modules DC/DC
converter is 75 Vdc or less, then the output remains SELV
(Safety Extra Low Voltage) under normal and abnormal
operating conditions.
Single fault testing in the input power supply circuit should
be performed with the DC/DC converter connected to
demonstrate that the input voltage does not exceed
75 Vdc.
If the input power source circuit is a DC power system, the
source may be treated as a TNV2 circuit and testing has
demonstrated compliance with SELV limits and isolation
requirements equivalent to Basic Insulation in accordance
with IEC/EN/UL60950.
Non-isolated DC/DC regulators
The input voltage to the DC/DC regulator is SELV (Safety
Extra Low Voltage) and the output remains SELV under
normal and abnormal operating conditions.
Ericsson Internal
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2/1301-BMR 640Technical
5002+ Uen Specification
SEC/S David Xie
Approved
1 (6)
No.
Checked
BMR 640 5002 series Direct Converters
EERISUS
Input 44-60 V, Dual outputs up to 15 W
Date
2009-05-27
Rev
Reference
EN/LZT 146 372 R1B May 2009
D
© Ericsson AB
Absolute Maximum Ratings
Characteristics
min
Tref
TS
VI
Viso
Vtr
-45
-55
-0.5
VRC
Operating Temperature (see Thermal Consideration section)
Storage temperature
Input voltage
Isolation voltage (input to output test voltage)
Input voltage transient (Tp 100 ms)
Remote Control pin voltage (Option)
(see Operating Information section)
typ
max
Unit
+110
+125
+70
500
100
°C
°C
V
Vdc
V
Stress in excess of Absolute Maximum Ratings may cause permanent damage. Absolute Maximum Ratings, sometimes referred to as no destruction limits,
are normally tested with one parameter at a time exceeding the limits of Output data or Electrical Characteristics. If exposed to stress above these limits,
function and performance may degrade in an unspecified manner.
Fundamental Circuit Diagram
Dual Outputs
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BMR 640 5002 series Direct Converters
EERISUS
Input 44-60 V, Dual outputs up to 15 W
5
2/1301-BMR 640Technical
5002+ Uen Specification
Date
Rev
2009-05-27
Reference
EN/LZT 146 372 R1B May 2009
D
© Ericsson AB
Dual 5.5 V / 2.0 A, 3.3 V / 1.0 A, Electrical Specification
BMR 640 5002/1
Tref = -40 to +90ºC, VI = 44 to 60 V, unless otherwise specified under Conditions.
Typical values given at: Tref = +25°C, VI= 55 V, max IO , unless otherwise specified under Conditions.
Characteristics
VI
Conditions
output
Input voltage range
min
typ
44
max
Unit
60
V
VIoff
Turn-off input voltage
Decreasing input voltage
35
38
40
V
VIon
Turn-on input voltage
Increasing input voltage
38
41
43
V
CI
Internal input capacitance
2
PO
Output power
Output voltage initial setting
SVR
Supply voltage rejection (ac)
f = 100 Hz sinewave, 1 Vp-p
40
50 % of max IO
80
η
Efficiency
0
max IO
μF
14.3
82.5
50 % of max IO , VI = 55 V
%
80
max IO , VI = 55 V
W
dB
82.5
Pd
Power Dissipation
max IO
3.1
W
Pli
Input idling power
IO = 0 A, VI = 55 V
0.4
W
fs
Switching frequency
10-100 % of max IO
Output voltage initial setting
and accuracy
Output voltage tolerance
band
Tref = +25°C, VI = 55 V, IO =
Inom
Io1 = 0.5 - 2A
Io2 = 0.2 - 1A
Idling voltage
IO = 0 A
Line regulation
max IO
Load regulation
VI = 55 V, 12.5-100 % of max IO
Load transient
voltage deviation
VI = 55 V, Load step 50-100-50
% of max IO, di/dt = 1 A/ms
VOi
VO
360
1
2
1
2
1
2
1
2
1
2
1
2
450
540
5.5
3.3
5.225
3.135
5.5
3.25
15
2
86
30
kHz
V
5.775
3.465
6.5
3.4
30
10
250
50
+100
-100
V
V
mV
mV
mV
Ericsson Internal
PRODUCT SPECIFICATION
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Checked
BMR 640 5002 series Direct Converters
EERISUS
Input 44-60 V, Dual outputs up to 15 W
Characteristics
tr
tr
ts
tf
Ramp-up time
IO as specified in Output current
below
(from VI connection to 90% of VOi)
Vin shutdown fall time
(from VI off to 10% of VO)
max IO
IO = 0 A
Output current
IO
Ilim
Isc
Current limit threshold
Short circuit current
Vo1 = 4.8 V, Tref < max Tref
Tref = 25ºC
VOac
Output ripple & noise
Rev
2009-05-27
Load transient recovery time
Start-up time
6
2/1301-BMR 640Technical
5002+ Uen Specification
Date
Conditions
(from 10−90 % of VOi)
3 (6)
No.
See ripple & noise section,
max IO, VOi
output
Reference
EN/LZT 146 372 R1B May 2009
D
© Ericsson AB
min
1
2
1
2
1
2
1
2
1
2
1
2
0.5
0.2
1
2.6
1
2
1
2
typ
max
50
100
Unit
µs
0.5
s
1
s
0.1
ms
s
3.5
2.4
1.0
A
4.8
A
5.5
30
30
A
50
50
mVp-p
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No.
SEC/S David Xie
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BMR 640 5002 series Direct Converters
EERISUS
Input 44-60 V, Dual outputs up to 15 W
7
2/1301-BMR 640Technical
5002+ Uen Specification
Date
Rev
Reference
EN/LZT 146 372 R1B May 2009
2009-05-27
D
© Ericsson AB
Dual 5.5 V / 2.0 A, 3.3 V / 1.0 A
BMR 640 5002/1
Efficiency
Power Dissipation
[W]
3.5
[% ]
85
3.0
82
2.5
44 V
79
55 V
76
60V
2.0
44 V
1.5
55 V
1.0
73
60 V
0.5
0.0
70
0.0
0.5
1.0
1.5
0.0
2.0 [A]
0.5
1.0
1.5
2.0 [A]
Dissipated power vs. load current IO1 , IO2 =1A and input voltage at
Tref = +25°C
Efficiency vs. load current IO1 , IO2 =1A and input voltage at Tref = +25°C
Output 1 Characteristics
[V]
6.0
5.8
5.6
44 V
5.4
55 V
5.2
60 V
5.0
0.0
0.5
1.0
1.5
2.0 [A]
Output voltage vs. load current IO1 , IO2 =1A at Tref = +25°C
Output Current Derating
Thermal Resistance
[癈 /W]
[W]
15.0
20
3.0 m/s
13.0
15
2.0 m/s
11.0
10
9.0
1.5 m/s
5
7.0
Nat. Conv.
5.0
20
30
40
50
60
70
80
90
100 [癈 ]
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
0
0.0
0.5
1.0
1.5
2.0
2.5
3.0[m/s]
Thermal resistance vs. airspeed measured at the converter. Tested in
wind tunnel with airflow and test conditions as per
the Thermal consideration section.
Ericsson Internal
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No.
SEC/S David Xie
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Checked
BMR 640 5002 series Direct Converters
EERISUS
Input 44-60 V, Dual outputs up to 15 W
2/1301-BMR 640Technical
5002+ Uen Specification
Date
2009-05-27
Rev
Reference
EN/LZT 146 372 R1B May 2009
D
© Ericsson AB
Dual 5.5 V / 2.0 A, 3.3 V / 1.0 A
Start-up
BMR 640 5002/1
Shut-down
Place your
graph here
Start-up enabled by connecting VI at:
Tref = +25°C, VI = 55 V,
IO1 = 2 A, IO2 = 1 A resistive load.
Top trace: output voltage 2 (2 V/div.).
Mid trace: output voltage 1 (2 V/div.).
Bottom trace: input voltage (50 V/div.).
Time scale: (5 ms/div.).
Output Ripple & Noise
Output voltage ripple at:
Tref = +25°C, VI = 55 V,
IO1 = 2 A, IO2 = 1 A resistive load.
Shut-down enabled by disconnecting VI at:
Tref = +25°C, VI = 55 V},
IO1 = 2 A, IO2 = 1 A resistive load.
Top trace: output voltage 1 (2 V/div.).
Mid trace: output voltage 2 (2 V/div.).
Bottom trace: input voltage (20 V/div.).
Time scale: (0.1 ms/div.).
Output Load Transient Response
Top trace: output voltage 1 (20mV/div.).
Bottom trace: output voltage 2 (20mV/div.).
Time scale: (2 µs/div.).
8
Output voltage response to load current step- Top trace: output voltage 1 (50mV/div.).
change, output 1 (1.2-2.4-1.2 A) at:
Bottom trace: load current (1 A/div.).
Tref =+25°C, VI = 55 V IO2 = 625 mA.
Time scale: (2 ms/div.).
Limited Internal
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SEC/S David
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BMR 640 5002 series Direct Converters
EERISUS
Input 44-60 V, Dual outputs up to 15 W
3/1301-BMR 640Technical
5002+ Uen Specification
Date
2009-05-27
Rev
Reference
9
EN/LZT 146 372 R1B May 2009
C
© Ericsson AB
EMC Specification
Conducted EMI measured according to EN55022, CISPR 22
and FCC part 15J (see test set-up). The fundamental
switching frequency is 450 kHz on BMR 640 5002/1 @ VI = 55
V, max IO.
Conducted EMI Input terminal value (typ)
Test set-up
Layout recommendation
EMI without filter
External filter (class B)
Required external input filter in order to meet class B in
EN 55022, CISPR 22 and FCC part 15J.
C1, C3=47uF
C2, C5= 1uF 100V
C4= 2.2uF 100V
C6,C7= 3.9nF 500Vdc
L1= 5.6 uH
L2= 768 uH
The radiated EMI performance of the DC/DC converter will
depend on the PCB layout and ground layer design.
It is also important to consider the stand-off of the DC/DC
converter.
A ground layer will increase the stray capacitance in the PCB
and improve the high frequency EMC performance.
Output ripple and noise
Output ripple and noise measured according to figure below.
Output ripple and noise test setup
EMI with filter
Limited Internal
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2 (6)
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BMR 640 5002 series Direct Converters
EERISUS
Input 44-60 V, Dual outputs up to 15 W
Operating information
Input Voltage
The input voltage range 44…60Vdc.
At input voltages exceeding 60 V, the power loss will be higher
than at normal input voltage and Tref must be limited to
absolute max +95°C. The absolute maximum continuous input
voltage is 70 Vdc.
Turn-off Input Voltage
The converters monitor the input voltage and will turn on and
turn off at predetermined levels. The minimum hysteresis
between turn on and turn off input voltage is 1V.
3/1301-BMR 640Technical
5002+ Uen Specification
Date
2009-05-27
Rev
Reference
EN/LZT 146 372 R1B May 2009
C
© Ericsson AB
10
Limited Internal
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No.
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BMR 640 5002 series Direct Converters
EERISUS
Input 44-60 V, Dual outputs up to 15 W
3/1301-BMR 640Technical
5002+ Uen Specification
Date
2009-05-27
Rev
Reference
11
EN/LZT 146 372 R1B May 2009
C
© Ericsson AB
Operating information, cont.
Input And Output Impedance
The impedance of both the input source and the load will
interact with the impedance of the DC/DC converter. It is
important that the input source has low characteristic
impedance. The converters are designed for stable operation
without external capacitors connected to the input or output.
The performance in some applications can be enhanced by
addition of external capacitance as described under External
Decoupling Capacitors. If the input voltage source contains
significant inductance, the addition of a 10 µF capacitor across
the input of the converter will ensure stable operation. The
capacitor is not required when powering the DC/DC converter
from an input source with an inductance below 10 µH.
External Decoupling Capacitors
When powering loads with significant dynamic current
requirements, the voltage regulation at the point of load can be
improved by addition of decoupling capacitors at the load.
The most effective technique is to locate low ESR ceramic
and electrolytic capacitors as close to the load as possible by
using several parallel capacitors to lower the effective ESR.
The ceramic capacitors will handle high-frequency dynamic
load changes while the electrolytic capacitors are used to
handle low frequency dynamic load changes. Ceramic
capacitors will also reduce any high frequency noise at the
load.
It is equally important to use low resistance and low
inductance PCB layouts and cabling.
External decoupling capacitors will become part of the control
loop of the DC/DC converter and may affect the stability
margins. As a “rule of thumb”, 100 µF/A of output current can
be added without any additional analysis.
The recommended absolute maximum value of output
capacitance is 5 000 µF. For further information please contact
your local Ericsson Power Modules representative.
Temperature Shutdown
The DC/DC converters include an internal over temperature
shutdown circuit.
When the temperature exceeds 130°C - 150°C on the control
circuit the converter will shut down. The DC/DC converter will
make continuous attempts to start up (non-latching mode) and
resume normal operation automatically when the temperature
has dropped >15°C below the temperature threshold.
Synchronization (Sync)
It is possible to synchronize the switching frequency on
BMR 640 5002/1 by connecting the synchronization pins (pin
7) together.
Over Current Protection (OCP)
The converters include current limiting circuitry for protection
at continuous overload.
The output voltage will decrease towards zero for output
currents in excess of max output current (max IO). The
converter will resume normal operation after removal of the
overload. The load distribution should be designed for the
maximum output short circuit current specified.
Limited Internal
PRODUCT SPECIFICATION
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Prepared (also subject responsible if other)
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No.
SEC/S David
Approved
Checked
BMR 640 5002 series Direct Converters
EERISUS
Input 44-60 V, Dual outputs up to 15 W
3/1301-BMR 640Technical
5002+ Uen Specification
Date
2009-05-27
Rev
Reference
12
EN/LZT 146 372 R1B May 2009
C
© Ericsson AB
Thermal Consideration
General
The converters are designed to operate in different thermal
environments and sufficient cooling must be provided to
ensure reliable operation.
Cooling is achieved mainly by conduction, from the pins to the
PCB board, and convection, which is dependant on the airflow
across the converter. Increased airflow enhances the cooling
of the converter.
The Output Current Derating graph found in the Output section
for each model provides the available output current vs.
ambient air temperature and air velocity at Vin = 53 V.
Ambient Temperature Calculation
By using the thermal resistance the maximum allowed ambient
temperature can be calculated.
1. The power loss is calculated by using the formula
((1/η) - 1) × output power = power losses (Pd).
η = efficiency of converter. E.g. 82.5 % = 0.825
2. Find the thermal resistance (Rth) in the Thermal Resistance
graph found in the Output section for each model.
Calculate the temperature increase (ΔT).
ΔT = Rth x Pd
The converter is tested on a 254 x 254 mm,
35 µm (1 oz), 8-layer test board mounted vertically in a wind
tunnel with a cross-section of 305 x 305 mm.
3. Max allowed ambient temperature is:
Max Tref - ΔT.
Proper cooling of the converter can be verified by measuring
the temperature at position P1. The temperature at these
positions should not exceed the max values provided in the
table below.
E.g. BMR 640 5002/1 at 1m/s:
Note that the max value is the absolute maximum rating
(non destruction) and that the electrical Output data is
guaranteed up to Tref +95°C.
Position
Device
Designation
max value
P1
Transformer
Tref
110º C
P1
1 ) - 1) × 14.3 W = 3 W
0.825
2. 3 W × 9.2°C/W =27.9 °C
1. ((
3. 110 °C – 27.9 °C = max ambient temperature is 82.1°C
The actual temperature will be dependent on several factors
such as the PCB size, number of layers and direction of
airflow.
Limited Internal
PRODUCT SPECIFICATION
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Prepared (also subject responsible if other)
SEC/S David
Approved
Checked
BMR 640 5002 series Direct Converters
EERISUS
Input 44-60 V, Dual outputs up to 15 W
3/1301-BMR 640Technical
5002+ Uen Specification
Date
Rev
2009-05-27
Reference
EN/LZT 146 372 R1B May 2009
C
© Ericsson AB
Connections
Pin
18 17 16 15 14 13 12 11 10
1
2
3
4
5 (6)
No.
5
6
7
8
9
Designation
Function
1
Out 1
Output 1
2
Rtn
Output return
3
Out 2
Output 2
4
Rtn
Output return
5
NC
Do not connect
6
NC
Do not connect
7
Sync
Synchronization*
8
NC
Do not connect
9
NC
Do not connect
10
Rtn
Not connected
11
Rtn
Not connected
12
Rtn
Not connected
13
Rtn
Output return
14
Rtn
Output return
15
Rtn
Output return
16
Rtn
Output return
17
- In
Negative Input
18
+In
Positive input
13
E
Prepared (also subject responsible if other)
1 (3)
4/1301-BMR 640Technical
5001 Uen Specification
14
No.
MICKAOV
Approved
Ericsson Internal
PRODUCT SPEC. MECHANICAL
Checked
BMR 640 (Margaretha
5002 series
Direct Converters
MPM/BK/P
Anderszén)
See §1
Input 44-60 V, Dual outputs up to 15 W
Mechanical Information - physical specifications
Date
2006-11-29
Rev
Reference
EN/LZT 146 372 R1B May 2009
B
© Ericsson AB
E
Prepared (also subject responsible if other)
2 (3)
4/1301-BMR 640Technical
5001 Uen Specification
15
No.
MICKAOV
Approved
Ericsson Internal
PRODUCT SPEC. MECHANICAL
Checked
BMR 640 (Margaretha
5002 series
Direct Converters
MPM/BK/P
Anderszén)
See §1
Input 44-60 V, Dual outputs up to 15 W
Mechanical Information – Assembly information
Date
2006-11-29
Rev
Reference
EN/LZT 146 372 R1B May 2009
B
© Ericsson AB
E
Prepared (also subject responsible if other)
Limited Internal
PRODUCT SPECIFICATION
1 (4)
5/1301-BMR 640Technical
5002+ Uen Specification
16
No.
MICJOHH
Approved
Checked
BMR 640 (tbd)
5002 series Direct Converters
MPM/BK/P
See §1
Input 44-60 V, Dual outputs up to 15 W
Date
2006-04-06
Rev
Reference
EN/LZT 146 372 R1B May 2009
PA1
© Ericsson AB
Soldering Information - Surface mounting
Maximum converter temperature requirements
The product is intended for use in convection or vapor phase
reflow process. To achieve a good and reliable soldering
result, make sure to follow the recommendations from the
solder paste supplier, to use state-of-the-art reflow equipment
and reflow profiling techniques as well as the following
guidelines.
To avoid damage or performance degradation of the product,
the reflow profile should be optimized to avoid excessive
heating. The maximum product temperature shall be
monitored by attaching a thermocoupler to the top of the main
transformer.
When using a Sn/Pb solder in the host board assembly
process, the composition of the mix of Pb- and Pb-free solder
results in a higher melting temperature compared to standard
Pb solder.
A no-clean flux is recommended to avoid entrapment of
cleaning fluids in cavities inside the product. The cleaning
residues may affect long time reliability and isolation voltage.
Minimum pin temperature recommendations
Pin number 5 and 14 are chosen as reference locations for the
minimum pin temperature recommendations since these will
be the coolest solder joints during the reflow process.
A sufficiently extended preheat time is recommended to
ensure an even temperature across the host PCB, for both
small and large devices. To reduce the risk of excessive
heating is also recommended to reduce the time in the reflow
zone as much as possible.
SnPb solder processes
For conventional SnPb solder processes, the product is
qualified for MSL 1 according to IPC/JEDEC standard
J-STD-020C.
During reflow, TP must not exceed +225 °C at any time.
Lead-free (Pb-free) solder processes
For Pb-free solder processes, the product is qualified for
MSL 3 according to IPC/JEDEC standard J-STD-020C.
Main transformer for measurement
of max product temperature, TP.
During reflow, TP must not exceed +245 °C at any time.
18 17 16 15 14 13 12 11 10
Pin 5 and 14
for measurement
of minimum
solder joint
temperature, TPIN
1
2
3
4
5
6
7
8
Temperature
Ramp-up
TP
Ramp-down
(cooling)
TL
Reflow
9
Preheat
25 °C
Time 25 °C to peak
Time
SnPb solder processes
For Pb solder processes, a pin temperature (TPIN) in excess of
the solder melting temperature, (TL, +183°C for Sn63/Pb37)
for more than 30 seconds, and a peak temperature of +210°C
is recommended to ensure a reliable solder joint.
Profile features
Solder melting
temperature (typical)
TL
Lead-free (Pb-free) solder processes
Peak product temperature
TP
For Pb-free solder processes, a pin temperature (TPIN) in
excess of the solder melting temperature (TL, +217 to +221 °C
for Sn/Ag/Cu solder alloys) for more than 30 seconds, and a
peak temperature of minimum +235°C on all solder joints is
recommended to ensure a reliable solder joint.
Sn/Pb eutectic
assembly
Pb-free assembly
3 °C/s max
3 °C/s max
+183 °C
+221 °C
+225 °C
+245 °C
Average ramp-down rate
6 °C/s max
6 °C/s max
Time 25 °C to peak
temperature
6 minutes max
8 minutes max
Average ramp-up rate
E
Prepared (also subject responsible if other)
Limited Internal
PRODUCT SPECIFICATION
2 (4)
5/1301-BMR 640Technical
5002+ Uen Specification
17
No.
MICJOHH
Approved
Checked
BMR 640 (tbd)
5002 series Direct Converters
MPM/BK/P
See §1
Input 44-60 V, Dual outputs up to 15 W
Date
2006-04-06
Rev
Reference
EN/LZT 146 372 R1B May 2009
PA1
© Ericsson AB
Delivery package information
The products are delivered in antistatic injection molded trays
(Jedec design guide 4.10D standard) or in antistatic carrier
tape (EIA 481 standard).
Carrier tape specifications
Material
Polystyrene (PS), conductive
Surface resistance
< 10 ohms//square
Bakability
The tape is not bakable
Tape width
72 mm [2.835 inch]
Pocket pitch
36 mm [1.417 inch]
Pocket depth
9.2 mm [0.362 inch]
Reel diameter
330 mm [13 inch]
Reel capacity
150 products/reel
Box capacity
300 products (2 reels/box)
7
Tape feed direction
Round holes
Pin 1
Elongated holes
Tray specifications
Material
PPE, dissipative
Surface resistance
Tray capacity
10 < ohms/square < 10
The trays can be baked at maximum
125 °C for 48 hours
15 products/tray
Box capacity
150 products (10 full trays/box)
Tray weight
140 g empty, maximum 320 g full
Bake ability
5
12
Dry pack information
The product is delivered in trays or tape & reel. These inner
shipment containers are dry packed in standard moisture
barrier bags according to IPC/JEDEC standard J-STD-033
(Handling, packing, shipping and use of moisture/reflow
sensitivity surface mount devices).
Using products in high temperature Pb-free soldering
processes requires dry pack storage and handling. In case the
products have been stored in an uncontrolled environment
and no longer can be considered dry, the modules must be
baked according to J-STD-033.
E
Prepared (also subject responsible if other)
Limited Internal
PRODUCT SPECIFICATION
3 (4)
5/1301-BMR 640Technical
5002+ Uen Specification
18
No.
MICJOHH
Approved
Checked
BMR 640 (tbd)
5002 series Direct Converters
MPM/BK/P
See §1
Input 44-60 V, Dual outputs up to 15 W
Date
2006-04-06
Rev
Reference
EN/LZT 146 372 R1B May 2009
PA1
© Ericsson AB
Product Qualification Specification
Characteristics
External visual inspection
IPC-A-610
Operational life test
Vibration, broad band random
MIL-STD-202G
method 108A
With power cycling
IEC 60068-2-64 Fh
Vibration, sinusoidal
IEC 68-2-64 Fc
Mechanical shock
IEC 68-2-27 Ea
Change of temperature
(Temperature cycling)
IEC 60068-2-14 Na
Robustness of terminations
IEC 68-2-21 Ue1
Solderability
IEC 68-2-58 Td
Damp heat
IEC 60068-2-67 Cy
with bias
Moisture reflow sensitivity
classification
Immersion in cleaning solvents
J-STD-020C
Cold (in operation)
IEC 68-2-45 XA
Method 2
IEC 68-2-1 Ad
Tref
Load
Duration
Frequency
Acceleration spectral density
Crest factor
Duration and directions
Frequency
Amplitude
Acceleration
Sweep rate
Duration
Peak acceleration
Duration
Pulse shape
Directions
Number of pulses
Temperature range
Number of cycles
Dwell time
Depth of bending
Time of remaining bent
Temperature, SnPb Eutectic
Temperature, Pb free
Preconditioning
Temperature
Humidity
Duration
Preconditioning
SnPb Eutectic
Pb free
Water
Isopropyl alcohol
Glycol ether
Temperature TA
Duration
According to Absolute maximum ratings
Maximum output power
500 h
10 to 500 Hz
2
0.5 g /Hz
3
10 min in each 3 perpendicular directions
10 to 500 Hz
0.75 mm
10 g
1 octave/min
2 h in each 3 perpendicular directions
100 g
6 ms
Half sine
6
18 (3 + 3 in each perpendicular direction)
-40 to +100 °C
300
30 min
3 mm
5s
215 ±5 °C
245 ±5 °C
240 h in 85°C/85%RH
+85 °C
85 % RH
500 hours
Reflowed 3X according to IPC/JEDEC
J-STD-020C MSL3 at 260°C
MSL 1, peak reflow at 225 °C
MSL 3, peak reflow at 245 °C
+55 ±5 °C
+35 ±5 °C
+35 ±5 °C
-40 °C
72 h