Terminal Block Interface
Installation & Maintenance
Procedure
1. Identify components supplied separately against the enclosed bill of materials.
2. Connect the power and signal wiring to adjacent blocks, see page 22.
3. Connect the control unit, see instructions on page 12–16.
4. Connect sensors, actuators and accessories, see pages 23–34.
5. Connect the incoming supply, see pages 6,18–21.
6. Switch on the power.
Limits of responsibilities
Although Fläkt Woods has tested and reviewed the
documentation contained in this manual, Fläkt Woods
makes no warranty, neither expressed nor implied, with
respect to this manual, including its quality, performance, or fitness for a particular purpose.
Fläkt Woods shall under no circumstances be liable
for direct, indirect, special, incidental or consequential
damage arising from the use or the inability to use
information contained in this manual. Fläkt Woods
reserves the right to revise this publication at any time
and to make changes to its content without prior notice
and has no duty to provide notice to previous or current
owners with respect such revisions or changes.
Installation and maintenance
Control equipment
Contents
Procedure3
Damper actuators27
Control panel6
Filter monitors28
External placement of control unit
7
Fan monitors28
Extended multicable7
Timer, push button, motion detector and CO2 monitor29
Plint interface8
Installation of control unit
12
Electrical connections, Norway
17
Connection, energy analyser
18
CO2 monitor30
Motion sensor31
Permissible mounting methods
Frost protection sensor32
Power consumption eQ19
Connection of sensors and accessories
20
Electrical connection of units in blocks
21
32
Electric heaters33
Connection board22
Connection of duct-mounted electric heater
33
Output and current for electric heaters
35
Minimum flows for duct-mounted electric heater 36
Temperature sensor23
Minimum flows for air handling unit-mounted electric heater36
Pressure/flow sensor24
Configuration of sensor25
ECONET®37
Zero point calibration25
Questions and answers38
CO2 sensor26
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We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Control panel
7
6
8
5
9
4
1
2
3a
17
15
19
3b
20 21
11
18
Fig. 1
14 16
12 13
Electrical connections and currents
Connect the incoming supply to earth (1), neutral terminal
block 3 b and phases L1, L2 and L3 to terminal block group
3 a (see the figure above) in the control panel. If the STAZ81 energy analyser has been selected, connect the incoming
supply directly to the energy analyser (see page 18) Connect
the protective earth directly to the earthing bar, 1, (see the
figure above). Tighten incoming terminal blocks 3a and b
and earthing bar 1 after connection. Each incoming supply
must be provided with a manually operated lockable main
circuit breaker/load interrupter confirming to Machinery
Directive 2006/42/EC and Standard SS-EN 60204-1
Electrical equipment of machines.
The load interrupter is available as an accessory (STAZ-80).
The safety circuit breaker is available as a motor accessory
(APAC). Protect the incoming power supply of the air handling unit with a fuse in accordance with current legislation in
the country where the equipment is installed.
1. Earthing bar
2.Transformer
3. Incoming supply, 7,5 kW - 15 kW
a. Connecting phases
Tightening torque: 2,5 - 3,0 Nm
b. Connecting neutral
Tightening torque: 3,2 - 3,7 Nm
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6
10
4. Internal operation (red switch)
5. Power supply, air handling unit loads, 3-phase.
6. Air handling unit load short-circuit protection
7. Vertical mounting plate with DIN rail
8. Mounting plate with DIN rail
9. Earthing cable for mounting plate
10. Connection of multiconductor cable
11. Terminal block for connection with eQ cables
12. 24 VAC, also supply to internal DUC 24 VDC
13. Terminal block for selection of supply neutral. Supplied with jumpers between G0 and PE
14. Control panel electrical supply
15. 230 VAC supply
16. Connection, transformer
17. Connection of thermostat-controlled thermal film
18. Supply to rotary heat recovery unit
19. Glass tube fuse
24 VDC max 1.6A T
24 VAC max 4A T
20. Connect the power supply for G and G0 for the eQ to INPUT.
Internal DUC: Jumper between LOCAL and INPUT (supplied design)
External DUC: Supply of G and G0 from external cabinet to
INPUT.
21. Selection of functions on terminal blocks 34 and 42.
We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
External placement of control unit
When cables are routed from an external control unit,
terminal blocks 15–34 should be routed in screened
multiconductor cable of their own, which should be
kept separate from other signals. The screen should
only be earthed in the external cabinet, and should be
left unconnected in the junction box to prevent earth
currents in the screen. Signals 1–14 and 35–44 can be
placed together in a multiconductor cable.
Minimum cross section of the multiconductor cable to
the external control unit: 0.75 mm2. The control unit
must be located at a maximum distance of 100 m.
The plint interface solution is designed so that the control unit can be installed either in the control panel or in
an external cabinet. When the control unit is installed
and powered externally, the jumper between PE and G0
must be removed on the connection board, see page 6
pos 13. In the external cabinet, G0 must be connected to
earth to prevent G0 from floating relative to earth.
In addition, the jumpers between terminal blocks
INPUT and LOCAL, page 6 pos. 12 and 20, should be
disconnected and replaced with signals G and G0 from
the external cabinet to the INPUT terminal block.
Extended multicable
When Twin Wheel and preheater are ordered for eQ,
these functions should be connected to the connection
board indicated above. See table on pages 10–11.
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We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Plint interface
Terminal
block
7
8
9
10
15
16
17
Start
heating
24VDC
Start
cooling
24VDC
Control
Signal
TF1
Control
Signal
FF1
M
Start
24VDC
24VDC
Evaporative
humidifier
Start
24VDC
24VDC
Cooler
Start
24VDC
24VDC
ReCooler
Start
24VDC
24VDC
Reversibel Cooler
Start
24VDC
24VDC
Combi Cooler
Start
24VDC
24VDC
Function
1
2
3
4
5
Signal
Start TF1 24VDC Start FF1 24VDC
eQ
6
2-speed 24VDC
Heater
Rotary heat
exchanger
Plate heat
exchanger
Mixing damper
Supply air fan
Start
24VDC
24 VDC
0 -10VDC
Start
24VDC
Exhaust air fan
24 VDC
M
0-10VDC M
Flow sensor,
supply air
Flow sensor,
exhaust air
Please note: Common reference M internally for analogue inputs and analogue outputs.
All digital inputs are potential-free with user-selectable reference selected in DIG.IN REF, supplied design 0V/G0.
User-selectable resistance sensors: PT1000/NTC 1.8kOhm/NTC 20 k Ohm.
* Only applies to electric heaters; others are NO.
Digital outputs
Terminal blocks 1–14
1–10: Controlled 24 VDC
11–14: Controlled 24 VAC
eQ
Analogue outputs
Terminal blocks 15-23
eQ
0V/G0
24V
DUC
DUC
Y
M
M
+-
-+
M
Y
DUC
DUC
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Installation and maintenance
Control equipment
18
19
20
21
Heating
control
signal
Cooling
control
signal
M
Recycling
control
signal
0-10VDC
22
23
Mixing
control
M
signal ST3
24
25
26
39
40
41
Flow
sensor
GF1
Flow
sensor
GF2
M
Alarm,
recovery
Alarm,
heater
Alarm,
cooler
Potentialfree, NC*
M
0-10VDC
M
0-10VDC
M
Potentialfree, NO
0-10VDC
Potentialfree, NO
0-10VDC
M
0-10VDC
M
0-10VDC
M
Potentialfree, NO
0-10VDC
M
Potentialfree, NO
Potentialfri,
NO
M
0-10VDC
Terminal
block
Dig.
In
Ref.
Signal
eQ
Function
Dig.
In
Ref.
Heater
Dig.
In
Ref.
Rotary heat
exchanger
Plate heat
exchanger
Potentialfree, NO
0-10VDC
43
Dig.
In
Ref.
Dig.
In
Ref.
Dig.
In
Ref.
Dig.
In
Ref.
Dig.
In
Ref.
Evaporative
humidifier
Cooler
ReCooler
Reversibel Cooler
Combi Cooler
Mixing damper
M
Supply air fan
Exhaust air fan
0-10 VDC
0-10 VDC
Digital inputs
Terminal blocks 35-44
Terminal block
DIG.IN REF is reference
for digital inputs.
eQ
DIG.IN REF
DUC
DUC
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9028 GB 2013.05
M
Flow sensor,
supply air
M
Flow sensor,
exhaust air
Analogue inputs
Terminal blocks 24-34
24-26: 0-10 VDC
27-34: Resistive
DUC
DUC
LARM
9
eQ
=
+
Y
eQ
M
M B
DUC
DUC
We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Terminal
block
Function
Signal
eQ
11
12
13
14
27
28
29
30
31
32
ST2
G
ST1
G
GT1
GT3
M
GT5
M
GT12
Supply air
temperature
Resistance
M
Resistance
Exhaust air temperature
Outdoor temperature
Resistance
M
Frost protector
Resistance
M
Exhaust air temperature
cold corner sensor
Efficiency sensor, supply air
Start
24VAC
G
Exhaust air damper
Start
24VAC
G
Return air damper
Start
24VAC
G
Outdoor air damper
Start
24VAC
Extract air damper
G
Filter monitor, supply air
Filter monitor, exhaust air
Fan monitor, supply air
Fan monitor, exhaust air
Frost guard, rotor
* Z input several functions share the connection/signal cable.
** Only applies to electric heaters; others are NO.
*** Alarm function NO, contact function sensor NC.
Terminal block,
extended multicable
Function
Signal
eQ
1
2
3
4
5
10
G
G0
24VDC
M
Control
signal,
preheater
Alarm,
preheater
Supply air temperature
preheater
M
Electric preheater
G0
Frost protector
water
G0
16
17
24
Preheater Frost protecStart signal,
tempera- tion sensor,
preheater
ture sensor preheater
Resistance
0-10 VDC
Alarm
potentialfree, NC
Alarm
potential
0V, NC
24VDC
start
Twin Wheel
Frost protector
preheater
M
Resistance
**** Value is set in Twin Wheel
***** Required alarm level is connected to the relay in Twin Wheel control cabinet. See wiring. Fläkt Woods
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Installation and maintenance
Control equipment
33
34
35
36
37
38
42
43
44
Terminal
block
M
GT4/GT11*
GP1
GP2
GP3
GP4
GP7*
Dig. In Ref
0V
Signal
eQ
Function
Supply air temperature
Exhaust air temperature
M
Outdoor temperature
Frost protector
M
Resistance
Exhaust air temperature/
cold corner sensor
M
Resistance
Efficiency sensor, supply air
Outdoor air damper
Extract air damper
Exhaust air damper
Return air damper
Potentialfree, NO
Potentialfreei, NO
Potentialfree,
NO***
Potentialfree,
NO***
Potentialfree, NC
Dig. In
Ref.
Filter monitor, supply air
Dig. In
Ref.
Filter monitor, exhaust air
Dig. In
Ref.
Fan monitor, supply air
Dig. In
Ref.
Fan monitor, exhaust air
Dig. In
Ref.
Frost guard, rotor
1
2
3
4
8
25
26
27
28
G
G0
24VDC
M
Setpoint,
Twin Wheel
External
heater
Twin Wheel
A alarm
Twin Wheel
Start signal
Twin Wheel
B alarm
Twin Wheel
Terminal block,
extended multicable
Signal
eQ
Function
Supply air temperature
pregeater
G0
Elektric preheater
G0
Frost protector
water
0-10 VDC
****
G*****
Potential 0V
or 24VDC/
VAC*****
Alarm potential
OV or 24VDC/
VAC*****
0V/M start
Alarm potential
OV or 24VDC/
VAC*****
Twin Wheel
Frost protector
preheater
M
Alarm Potential in the preheater is always 0V (G0), regardless of manufacturer on the controller. When the alarm potential of the connected controller is
24VDC or G and Twin Wheel is connected must 24VDC or G be connected to switching cards for extended multicable. Access Cards for extended multicabling serves on the Twin Wheel with the same terminal signals. Connection of alarm potential against the controller in the Twin Wheel may be needed to
be done, see the wiring diagram for Twin Wheel. Terminals 1-4 are feeding system voltages for extended multicabling. For the internal located control unit,
these signals are taken from the card. For external placed control unit, these terminals are fed from an external cabinet.
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Installation and maintenance
Control equipment
Montera reglercentral
1. Disconnect the power unit and earth plate.
2. Remove the power unit.
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We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
3. Disconnect the quick coupler to the transformer and the eQ signal cables. Unscrew the three screws that keep the mounting plate in place.
4. Lift up the mounting plate.
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We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
5.
Unscrew the vertical mounting plate if necessary. Adjust the DIN rails as necessary by unscrewing the screws.
6.
•
•
Connect your control unit to one of the DIN rails where there is room for it.
Use a DIN rail-mounted screw terminal block for external accessories.
Ideally, the cables should be routed along the edges of the plastic enclosure.
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We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
7.
Screw the vertical mounting plate back into place.
Reconnect the mounting plate
in the control panel.
8.
Fix the mounting plate into place with 3 screws. Jack the quick connector from the transformer into the circuit board.
Press the eQ signal cables, the multiconductor cables in the IDC devices in the circuit board marked TF1 and FF1.
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Installation and maintenance
Control equipment
9. Replace the power unit and earth plate.
10. Screw the power unit and earth plate into place.
• Install a 4-pole Mate-N-Lock
• Motor protection/start signal pump
• Power cables to the unit
• Earth cable from frame and mounting plate
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Installation and maintenance
StyrControl
och
equipment
reglerutrustning (only for Norway)
Electrical connections for Norway without transformer, (3x230 VAC)
The power unit for air handling units intended for a
3x230 VAC power supply is different in a number of
ways to that for a 3x400 VAC power supply. They must
not be mixed up. The unit is connected in the same way
as on page 6, except the terminal block 3b on page 6 is
internally protected by a 10A fuse.
Phases L1-L2 supply the control panel through control
switches. In this case the blue conductor in the system is
not the neutral conductor but phase L2.
NOTE! An air handling unit intended for a 3x400 VAC power
supply must not be supplied with power by a 3x230 VAC IT/
TT system.
Electrical connections for Norway with transformer, (3x230 VAC)
The transformer is connected as shown in the figure to
the right.
Connect the incoming supply 3x230 V to the primary
side and the eQ (400 V) to the secondary side.
Position the transformer so that it has proper ventilation.
Maximum ambient temperature 40 ℃.
Primary (3*230 VAC)
Secondary (3*400 VAC +N)
Fig. 3
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We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Connecting the energy analyser
Incoming phase
Energy analyser
incoming
terminal block
Energy analyser
outgoing
terminal block
L1 (U)
3
1
L2 (V)
6
4
L3 (W)
9
7
Cable dimensions and currents, 0.55–15 kW
Outputs, power unit,
kW (3x400 VAC)
Cross section of the internal
motor cable, mm2
Max. cable cross section of
terminal block, mm2
0,55-7,5
2,5
16 (max 63 A)
11-15
6
25 (max 80 A)
9
7
6
4
3
1
11
43 42 41
Fuse protection for DX-cooling, electrical heating and ECONET is carried out separately.
Fig. 3
Energy meters: Connecting L1 (U), L2 (V) and L3 (W).
Connect neutral (N) and earth (PE) to the specified terminal block.
Tightening torque: 1.7–3 Nm.
To be tightened at the same torque after installation.
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Installation and maintenance
Control equipment
Typical power consumption eQ
Total excl. pump loads
3x230 V
3x400 V
3x230
V
V
Current
Current
Current
Current
(A)
(A)
(A)
(A)
Output
(kW)
When ordering the load interrupter (STAZ-80), specify the
interruption current.
Total current is calculated in accordance with the example
below.
Supply air fan power consumption
+ Exhaust air fan power consumption
+ Control panel commands approx. 1A
+ Other loads
= Total interruption current (bbb in STAZ-80)
1 motor
3x400
0,55
7,6
4
3,3
1,5
0,75
10,2
5,8
4,6
2,4
1,1
14,2
7,6
6,6
3,3
1,2
–
4,6
–
1,8
1,5
16
9,2
7,5
4,1
1,7
–
6
–
2,5
2,2
24,6
11,8
11,8
5,4
3
–
14,8
–
6,9
3,1
–
10,8
–
4,9
4
34,4
18,6
16,7
8,8
5,5
49,4
25
24,2
12
7,5
62,6
32
30,8
15,5
11
–
47
–
23
15
–
63
–
31
Example:
The size of the load interrupter depends on the total
power consumption.
Fläkt Woods
9028 GB 2013.05
For a 3x400 V air handling unit with a 7.5 kW supply air fan and 4 kW* exhaust air fan. The power consumption for each fan can be read off from the table above.
15,5
+ 8,8
+ 1
+ 0,63
+ 2,5
= 27,93 A
* The unit is also equipped with a 1-phase circulation pump
for heating, 0.63 A, and a 3-phase circulation pump for
cooling, 2.5 A.
19
We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Connecting sensors and accessories
The cellular plastic, which is semi-elastic, will slowly
adapt to the shape of the cables thus sealing the lead-in.
The electrician in charge must ensure that the installation has been done correctly. The following paragraphs
provide information about how to install and connect the
various sensors and accessories.
External components can be easily connected to the eQ
unit through a quick connector or wires to a screw terminal block in the control cabinet. Then the cable is routed
through the cellular plastic strip on the air handling unit
and secured to the adjacent mounting rail. Remember to
place the cables with a suitable diameter. When all cables
have been connected to the terminal block, fit the control
panel cover and secure it using the screws supplied.
Fig. 4
Tip: The frame of the control panel can be turned so that the mounting rail faces downwards on outdoor units and upwards on indoor units where the incoming supply comes via a ceiling mounted cable ladder.
Connecting the lighting
The light fittings are connected in the air handling unit at
the factory, and cable is ready routed through the panels
to the outside. The power supply and connection of the
lighting for the air handling unit must be carried out by
a qualified electrician. The power supply for the lighting
comes from a lighting switch/junction box for the air han-
Fläkt Woods
9028 GB 2013.05
dling unit which is either factory fitted or supplied separately with the unit. The lighting circuit must be supplied
with overcurrent protection in accordance with SS-EN
60204-1. Connection must be carried out in accordance
with current legislation.
20
We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Electrical connection of units in blocks
the screen to the adjacent pins, see the figure below. Power
cables can be disconnected at the delivery with one or
more quick connectors. When installing the unit, the contacts have to be connected.
When the separate air handling units have been mechanically docked the blocks must be connected electrical.
Connect the signal cables to the distribution board in the
cable trunking or junction box. Connect the cabling and
Fig. 5
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We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Connection points accesscard
Heating card


From Inspection Side
2011-02-21
2.2.110218.3

Customer id
Project
Unit
AOC
9902
2776
73
ACON-00836444
Project name
Unit name
Supply air
Exhaust air
eQ-050
eQ 050
Cooling card
Access card
Cooling card
Access card
Terminal block
ST1-2-3
Sverige EQ
Cooler
4.00 m³/sec
4.00 m³/sec
Function
Terminal block
Function
Damper actuators
24VAC
Power Cooler with 24VAC.
ST1, ST2 (on/off)
0-10V
YC: Control signal cooler 0-10V
ST3 (0-10V)
YH: Control signal heater 0-10V
GF1-2
Flow sensors
YR: Control signal recycler 0-10V
GP1-2
Filter monitor
GP3-4
Fan monitor
Alarm recycler (AR-G0)
Z GP7/GT4-11
GP7: Pressure monitor heat
exchanger
GT4: Temperature
cooled corner/exhaust air
GT11:Temperature
air efficiency, supply air
In CombiCooler alarm also
ALARM
Alarm cooler (AC-G0)
(GP3/4-G0 eller Z-G0)
START
Start signal Cooler potential
free.
RECOVERY
Control signal heat exchanger
GT1
Supply air temperature
GT3
Outdoot temperature
GT5
Antifreeze temperature
0-10V
Control signal heater (Y-G0)
GT12
Exhaust temperature
ALARM
Alarm heater (A-G0)
DATA
Internal communication bus
START
Start signal heater (C-NO)
(clamp in the control box)
START
Start signal cooler potential
TF1/FF1
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Heating card
Terminal block
Control signal fan
9028 GB 2013.05
Function
free.
22
We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Temperature sensor
(GT5) is to be installed on the heater return line when
using contact sensors and in the metering socket on the
return line when submersible sensors are used. To obtain
the correct measured values, the heat-conducting paste
supplied must be applied to the return line when the contact sensor is secured onto the return line using cable ties.
The supply air temperature sensor (GT1) should be fitted
in the supply air duct, approximately 1.5 m from any duct
heaters, to give stable measurement values.
The outdoor temperature sensor (GT3) for installation
on the facade, is installed centrally on an outside wall, at
least 2.5 m from the ground, on the building in which the
temperature is to be controlled. The sensor should not
be exposed to morning sun or installed above a window,
door or other heat sources. Install the sensor on a wall
that faces north if possible.
The room temperature sensor (GT2) is intended for placement on an interior wall in the room where the temperature is to be controlled. The sensor should be positioned
in an area with good air circulation and it should not be
exposed to direct sunlight. The frost protection sensor
TerminalComponents
block
GT1
Supply air temperature sensor
GT2
Room temperature sensor
GT3
Outdoor air sensor
GT5
Frost protection sensor
GT12
Exhaust air temperature sensor
Z
Efficiency sensor/external set point/
heat exchanger pressure monitor
Control manufacturers
Sensor type
T.A.C / Schneider Electronics
NTC 1,8k Ohm
Siemens
PT1000
Regin
PT1000
Trend
NTC 20k Ohm
Honeywell
NTC 20k Ohm
Cylon
PT1000
Johnson
PT1000
Sensor types for controls from different manufacturers
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We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Pressure/flow sensor, DPT1000/3000/5000/7000
The pressure sensor is supplied as a separate accessory. If
pressure control is used, the air pressure in the index duct
is controlled (the duct with the highest pressure drop and
where the static pressure is the lowest). The first branch
in the duct system is usually the index duct. The pressure
sensor is located at the beginning of this duct. Position the
exhaust air sensor, GP6, in an appropriate position with a
representative pressure in the exhaust air duct.
Fig. 7
Wiring (pressure control)
Flow control
Location
Function
Supply air duct
Measurement 0-10V
signal
GND
Power supply
The flow sensors are always installed, connected and
configured. The sensors are connected to the connection
board for each fan.
Pressure sensor
GND
Pressure control, supply air with slavecontrolled exhaust air
24VDC
Exhaust air duct
The pressure sensor for the supply air is connected in the
same way as for pressure control, see above. The flow
sensors are always installed, connected and configured.
Measurement 0-10V
signal
GND
Power supply
GND
24VAC
Pressure sensor
The pressure hose connected to the sensor must have an inner
diameter of 4 mm.
0-10V
4-20mA
24V
GND
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We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Configuration of the sensor
Where the pressure range must be changed on the sensor,
do this in accordance with the figures below.
Jumpers:
Response time
Pressure range
0,8s
1
2
3
4
Jumper 2
4s
Jumper 3
Jumper 1
NOTE! A black field indicates a strapped connection.
Model
Pressure range 1
Pressure range 2
Pressure range 3
Pressure range 4
DPT1000 –R8
250Pa
500 Pa
750 Pa
1000Pa
DPT3000 –R8
750Pa
1500Pa
2250Pa
3000Pa
DPT5000 –R8
1250Pa
2500Pa
3750Pa
5000Pa
DPT7000 –R8
1700Pa
3500Pa
5250Pa
7000Pa
NOTE! The new pressure range must be entered into the controller when changing the pressure range on the sensor,
irrespective of whether the pressure or flow is being controlled. Read about this in the controller manual.
Zero point-calibration
NOTE! The sensors must be zeroed during commissioning. They should then be zeroed annually. The sensors
should have been energized for approximately one hour
before calibration is carried out. After that, remove the
ZEROING:
press
the button
over 4 seconds
hoses from the
sensors.
To start
calibration
press the button next to the pressure range jumpers for approximately
LED:
longgoes
blink...
4 seconds,
see figure.
and
out after
ZEROING:
press theThe
button
overlights
4 seconds
>4sLED
Zeroing
about a second.
LED: long blink...
>4s
ZEROING: press the button Zeroing
over 4 seconds
LED: long blink...
>4s
Zeroing
RESPONSE TIME CHANGE: press the button shortly
LED:
x shortshortly
blink means
RESPONSE TIME CHANGE: press
the3button
0,8 s selected
LED
LED
Jumper 1
Jumper 2
Jumper 3
0-10V
LED: 3 x short blink means
0,8 spress
selected
RESPONSE TIME CHANGE:
the button shortly
<1s
<1s
4-20mA
24VDC
GND
LED: 3 x short blink means
0,8 s selected<1s
<1s
LED: 2 x long blink means
4 s selected
Jumper 1
Jumper 2
Jumper 3
<1sblink means
LED: 2 x long
4 s selected
Fig. 16
Zero point calibration
LED: 2 x long blink means
500Pa 1000Pa 1500Pa 2250Pa
4 s selected
Jumper
Jumper
500Pa 1000Pa 1500Pa 2250Pa
Jumper
Jumper 1
3000Pa 3750Pa 5000Pa Jumper
7000Pa2
500Pa 1000Pa 1500Pa 2250Pa Jumper 3Jumper
Jumper
3000Pa 3750Pa 5000Pa 7000PaJumper 1
Jumper 2Jumper
Jumper 1
Jumper 3
Jumper 2
3000Pa 3750Pa 5000Pa 7000Pa Jumper 3
k-factors
Flow determination according to the formula:
q = 1eDp m3/s
k
where the constant k is unique for each air handling unit size.
The k factor is shown on the air handling unit data plate
1
2
3
Jumper
2
At other air temperatures the flow must
be corrected
using
Jumper 3
the formula:
q = q20 e (273+t) m3/s
293
q = the true flow through the fan,
q20 = the flow reading
t = current temperature in °C
The flow scale on the display instrument and flow formula
above apply to air at a temperature of +20°C.
9028 GB 2013.05
1
2
3
Jumper 1
Temperature correction
Fläkt Woods
<1s
25
We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
CO2 sensor
The CO2-sensor is supplied as a separate accessory. When
installed in the duct position the sensor in the exhaust
air duct as close to the air outlet as possible. When installed in a room position the sensor where the air quality is
representative, for example, on an open wall at a height
of 1.5–3 metres.
Supply 24 VAC, output signal 0–10 VDC, measurement
range CO2 0–2000 ppm.
Impermissible mounting
positions
Fig.9
Permitted mounting positions
for the duct sensor
Function
Power supply
Measurement signal
Fläkt Woods
9028 GB 2013.05
Terminal block CO2-sensor
G
24 VAC
M
GO/GND
U1
0 -10 VDC
M
GND/GO/M
26
We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Damper actuators
Are connected in the junction box for factory fitted
dampers.
NOTE! If the air handling unit is configured for unoccupied
heating mode via return air, the dampers must be positioned
in the outdoor air and exhaust air connections.
Damper actuators
Placement
Quick-kit connector
Supply air ST1-2
Exhaust air/exhaust air ST1-2
Torque
Terminal
block
Function
Damper actuator
Two-way with spring return
7Nm and 18 Nm
ST1/ST2
+ Regulated power supply, 24VAC
– Supply neutral, G0
Two way
8Nm, 16Nm and 24Nm
ST1/ST2
3 Control signal, 24VAC
2 Power supply, G
1 Supply neutral, G0
Modulating
8Nm, 16Nm and 24Nm
ST 3
MIX, DMP
2 Power supply, G
1 Supply neutral, G0
5 Control signal, 0-10VAC
(24 VAC)
Fläkt Woods
9028 GB 2013.05
27
We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Filter monitors
Fan monitor
Filter monitors GP1 and GP2 are supplied fitted with quickfit connectors. The length of the pressure hoses should not
exceed 5 metres. On delivery the contact function of the sensor is set to NO. Set the required alarm limit across the filter
using the knob on the sensor.
Fan monitors GP3 and GP4 are supplied fitted with quickfit connectors. The length of the pressure hoses should not
exceed 5 metres. On delivery the contact function of the
controller is set to NO. Set the required alarm limit across
the filter using the knob on the sensor.
Filter monitor
Junction box
Fan monitor
Junction box
Supply air filter
GP1–2 (supply air)
Supply air
GP3–4 (supply air)
Exhaust air filter
GP1–2 (exhaust air)
Exhaust air
GP3–4 (exhaust air)
Supply air prefilter
GP1–2 (supply air)
Exhaust air prefilter
GP1–2 (exhaust air)
Fläkt Woods
9028 GB 2013.05
Hose connection: inner diameter 4 mm.
28
We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Timer, push button, motion sensor and CO2 monitor
The timer, push button, motion sensor and CO2 monitor
are supplied with the unit but not installed.
Matningsspänning
(AC 230 V eller 24 V)
1h 2h 3h 4h 5h
External Timer
For operating control. Five set operating periods can be
selected. When necessary the maximum limitation of operation can be achieved using jumpers in the required position:
1, 2 or 3 h. The operating period selected cannot be longer
than the time corresponding to the position of the jumper. A frame for surface mounting is supplied with the unit.
AC 24 V
N
Supply voltage
(AC 230 V or 24 V)
NO
1h
2h
3h
G0
0 Vac
NC
SU1/SU2
G
24 Vac
C
1h 2h 3h 4h 5h
L
230 Vac
1h
2h
3h
230 Vac
24 Vac
0 Vac
C
L
G
G0
AC 24 V
N
AC 230 V
NC
SU1/SU2
NO
Fig. 10
Push button
+
The supplied frame is used for surface mounting.
LED
-A
A3
+
A2
LED
-A
A1
A3
A2
Fig.11
Fläkt Woods
9028 GB 2013.05
29
A1
UTGÅNG
(pulssignal)
Förlängd Forcerad
SU1 / SU2
OUTPUT
(pulse signal)
Prolonged Boosted
SU1 / SU2
We reserve the right to make changes without prior notice.
AC 230 V
Installation and maintenance
Control equipment
CO2 monitor
For prolonged/boosted operation. Supplied with the unit
but not installed. Set the time on the controller to 0.
SU1 / SU2
Starting point jumper
Current
20% 0%
UART
R/T
GND
+5V
RXD
TXD
Voltage
M C
G+ G0
NO
Voltage
24 VAC
Current
Fig. 12
OUT1 OUT2
Terminal block connections and jumpers on the CO 2 monitor
Fläkt Woods
9028 GB 2013.05
30
We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Motion detector
Mounting height 1.6–2 m.
Set the desired time up to 60 minutes for “air handling unit in
operation in the event of occupancy” in the motion detector.
Detection range
Detection
range
Detection range
2
2
1
1
0
00
0
1
1
2
2
3
3
4
4
Seated persons
Seatedpersons
persons
Seated
5
5
6
6
7
7
8m
8m
Walking persons
Walking persons
persons
Walking
8
8
Närvarodetektor
7
7
6
6
5
5
B1 B2
L
4
4
N
3
3
2
2
Occupancy detector
1
1
0
0
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
80
0
Fig.
13 inkopplas på B1 och B2.
SU1/SU2
Connect
SU1/SU2
on B1 and
Matning 230
VAC inkopplas
på L B2.
och N.
Connect power supply 230 VAC on L and N.
7,5
10
3
10
2
1
min
60
2
min
15
5
6
1 min
60
Set
the delay setting(10/60
(10/60
the potentiometer
Frånslagsfördröjning
min)min.)
ställsusing
med potentiometer
längst
on
the far enligt
left infigur
accordance
with figure 27.
till vänster
xx.
9028 GB 2013.05
2
2
3
3
4
4
5
5
6
6
7
7
8m
8m
Side and top view of the detection range.
Sidesize
and top view of the detection range.
The
Fig. 15 of the Detection range is different
The
size
ofand
thethe
Detection
range
is different
forThe
seated
for
waling range
persons.
figure shows
detection
from the side and
forfrom
seated
and
for
waling
persons.
above. The range is different for people who are
Fig. 14
Fläkt Woods
1
1
sitting and people who are walking.
Theben AG
Theben AG
31
We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Permissible mounting methods
Terminal block: valve actuator
Signal
G
24 VAC (power supply)
G0
24 VAC (neutral)
Y
Control signal
Applies to terminal blocks Cooling actuator, Heating
actuator and Control HEX.
Frost protection sensor
Contact sensor: Ensure that the sensor element is in contact
If the heating coil is located so far from the control cabinet
tive location, scrape off any paint, apply paste and position
the cable. Then connect it to screw terminal block GT5.
with the pipe. Mount on the return pipe. Find a representa-
that the cable does not reach, cut the connector and splice
the sensor. Secure it well with the tensioning strap provided.
The wires are interchangeable.
Submersible sensor: Install on the pipe first in the air flow
direction. (Air drain pipe).
Fläkt Woods
9028 GB 2013.05
32
We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Electric heater
When the electric air heater is supplied by Fläkt Woods AB it
is equipped with cables fitted with quick-fit connectors to the
control panel/junction box.
Connection diagram with quick-fit connectors
Connection cable
Anslutningskort
multi-cable
för for
multikabel
NOTE!
The electric air heater is supplied with power separately. See the figure below.
If the electric air heater has been ordered from another
supplier, connect it to a terminal block, see page 25, Fig. 34.
N0
C
8
7
Start
interlock
Startförregling
G0
A
2
1
Larm
Alarm
G0
Y
signal
Styrsignal
G0 Control
0-10V
Y
0-10V
Multikabel
Multi-cable
If the electric air heater is intended for in duct installation,
connect it to the control panel via a terminal block.
3x400VAC
3x400VAC
och
and
3x230VAC
3x230VAC
L1
L2
L3
Only when
3x400VAC
(N) Endast
vid 3x400VAC
PE
Fig. 32
Connection diagram with quick-fit connector
Fläkt Woods
9028 GB 2013.05
33
We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Connecting duct-mounted electric air heater with 230 VAC operation
Inkoppling kanalmonterad elvärme
med 230 VAC manöver
EQKK Elektrisk rektangulär luftvärmare
med rund resp. rektangulär anslutning
EQKK Electric rectangular air heater with Elvärmare
a round or
rectangular connection
Styrlåda
Control
equipment
SV1/SK1 0-10 V
HEATING
ACTUATOR
Y
Y
M
GO
1
ALARM
2
CP1/GT7
N
HEATING
START-CP1/EL
Styrsignal
0-10 V 0-10 V
Control signal
Larm
Alarm
8
L
Operation
(230
Manöver
(230
VAC)VAC)
C
NO
7
L1
L2
L3
Matning
Power
PE
NOTE! Connect terminal blocks L and C together
in terminal block group Start CP1/EL in order
to obtain the 230 VAC control function for the
electric air heater start signal.
Fläkt Woods
9028 GB 2013.05
34
Fig. 35
EQKK Electric rectangular air heater with
a round or rectangular connection
We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Output and current for electric heaters
Output EQEK/EQKK
Max. power consumption A
Max. power consumption A
kW
3x230 V
3x400 V
3
7,5
4,3
5
12,6
7,2
6
15,1
8,7
7
18,8
10,8
Fläkt Woods
9
25,1
14,4
12
30,2
17,4
13
32,6
18,8
15
37,7
21,7
17
42,7
24,5
20
50,2
28,9
24
60,2
34,6
27
67,8
39,0
30
75,3
43,3
34
85,3
49,1
37
92,9
53,4
43
107,9
62,1
47,5
119,2
68,6
54
135,6
77,9
59
148,1
85,2
65
163,2
93,8
69
173,2
99,6
75
188,3
108,3
81
203,3
116,9
90
225,9
129,9
108
271,1
155,9
120
301,2
173,2
150
376,5
216,5
180
451,9
259,8
230
577,4
332,0
280
702,9
404,2
9028 GB 2013.05
35
We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Minimum permissible air flows for duct-mounted electric air heater, EQKK
Connection
Output variants,kW
Ø/(BxH)
Variant 1
Variant 2
Min. flow
Variant 3
m3/s
Ø315
3
5
9
0,12
Ø4001
5
9
15
0,19 (0,241)
Ø5002
12
17
24
0,37
800x400
12
17
24
0,48
1100x500
17
30
43
0,82
1400x600
20
34
54
1,3
1400x800
30
48
75
1,7
1 Rectangular air heater (400x400) with a circular connection for output variant 3 (15kW)
2 Rectangular air heater (500x500) with circular connection, all output variants
Minimum flows for air handling unit-mounted electric air heater, EQEK
Air handling unit size
Fläkt Woods
Min. flow
m3/s
aaa
005
0,27
008
0,50
009
0,55
011
0,7
014
0,8
018
1,1
020
1,2
023
1,6
027
1,6
032
1,9
036
2,1
041
2,4
045
2,6
047
2,8
050
3,2
054
3,2
056
3,3
063
3,7
068
3,9
072
4,2
079
4,6
090
5,3
9028 GB 2013.05
36
We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
ECONET®
Connection of Modbus
Connect Econet® via Modbus RTU. There are connections in the control panel and junction box.
See Econet® documentation for further information.
D sub pin on
Terminal block,
ECONET®
control panel
Function
2/3
(Data) +
A+
5
(Shield) REF
GND
7/8
(Data) –
B–
Connection of signals
Function
ECONET®
ECONET®
ECONET® compact
0-10VDC styrsignal
M
X11:6
7
Y
X11:5
2
Start
Cooling
Cooling recovery
A alarm
B alarm
Fläkt Woods
9028 GB 2013.05
C
X7:1
11
NO
X7:2
8
C
X7:3
11
NO
X7:4
9
C
X8:1
11
NO
X8:2
10
M
X5:2
41
ALARM
X5:1
42
M
X6:5
ALARM
X6:4
37
We reserve the right to make changes without prior notice.
Installation and maintenance
Control equipment
Questions and answers
Pressure/Flow
The display shows that the flow/pressure is not zero,
despite the unit being switched off. Are the sensors faulty?
• The sensors must be zero calibrated on delivery as well as annually. You can read how this is done on the sensor data sheet as well as in this document in the section Pressure/Flow Sensor DPT1000/3000.
• Is the damper closed? There might be an air flow through the air handling unit.
Temperature
The controller cannot maintain the set temperature.
What can be wrong?
• Is the heating coil/cooling coil dimensioned for the prevailing outdoor temperature?
• Investigate whether the water temperature to the heaters is sufficiently high/low?
• Investigate whether there is a power supply to the electric heater.
• Ensure that there are no windows or doors open.
The desired pressure setpoint/flow setpoint cannot be
achieved. Why?
• External pressure drop too high.
• A pressure hose may have become disconnected. Stop the unit, open the hatches, look and rectify if necessary.
• The cap on an unused red measurement nipple (located on the door pillar of the air handling unit) may have come off. Reinstall the cap.
• Badly configured sensor. Open the cover of the dif ferential pressure sensors. Different measurement ranges can be set using the jumpers. When differential pressure sensors are factory fitted, the sensors are con figured at the factory. If the differential pressure sen sors are enclosed separately with the unit (pressure control) they are set to 500 Pa and may need to be adjusted to improve performance. Remember that the measurement range you set on the differential pres sure sensors must also be entered on the controller.
• The sensors have not been calibrated during the last year. Zero calibrate them! You can read how this is done on the sensor data sheet as well as in this docu ment in the section Pressure Sensor/Flow Transmitter, page 12.
• The sensor measurement range has not been entered on the controller.
Compare the jumper settings on the differential pres sure sensors with the set measurement range on the controller.
The electric heater is tripped by the automatic thermal
overload protection. How do I rectify the fault?
• Air supply temperature is too high. Reduce the set point or increase the flow.
After the cover has been fitted on the control panel several gaps are visible in the cellular plastic strip. Is the
lead-in really sealed?
• If the gaps still remain after a few days, the cables should be moved sideways slightly.
Why is there no main circuit breaker?
• The unit must be equipped with an external load inter rupter on the incoming supply.
Diagnostic testing of the flow indicates that the flow
displayed has not been achieved.
• See the point above.
Why does the current flow setpoint/pressure setpoint
deviate from the setpoint values entered under “Flow
controller” and “Pressure controller” respectively?
• The set point values entered can deviate from the current values if fan compensation is activated.
Fläkt Woods
9028 GB 2013.05
38
We reserve the right to make changes without prior notice.
Notes
………………………………………………………………………………………………………………………………………………………………
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We Bring Air to Life
Fläkt Woods is a global
leader in air management.
We specialize in the design
and manufacture of a wide
range of air climate and air
movement solutions.
Condesign Infocom AB +46 36 291 42 10
Our collective experience is
unrivalled. We are constantly
aiming to provide systems
that precisely deliver required
function and performance
as well as maximum energy
efficiency.
Solutions for all your air climate and air movement needs
Fläkt Woods is providing solutions for ventilation and air climate for buildings
as well as fan solutions for Industry and Infrastructure.
Air Handling Units (AHUs)
Modular, compact and small AHU units.
Designed to ensure optimisation of indoor
air quality, operational performance and
service life.
Air Terminal Devices and Ducts
Supply and exhaust diffusers and valve
for wall installtion, ceiling or floor are
all included in our large range and fit all
types of applications.
Chilled Beams
Available for suspended or flush mounted
ceiling installation, a multiservice configuration is also available. You can take
advantage of our Unique Comfort control
and Flow pattern Control devices which
can be used across the range of Beams.
Residential ventilation
© Copyright 2013 Fläkt Woods Group
A complete range of products for residential ventilation. Consists of ventilation
units, exhaust air fans and cooker hoods
designed to optimise indoor comfort and
save energy.
Energy recovery
FWG-eQ Terminal Block Interface
GB 2013.05-9028
Our Dessicant based products and
systems offer energy recovery, increase
ventilation and control.
Support
+46 36 19 30 03
Fans
Advanced axial, centrifugal and boxed
fans for general and specialist applications. Comprehensive range including
high temperature and ATEX compliant
options. Engineered for energy efficiency
and minimised life cycle cost.
Chillers
Air-cooled and water-cooled chillers
with cooling capacity up to 1800kW.
Designed to minimised annual energy
consumption in all types of buildings.
Controls and drives
Variable speed drives and control
systems, all tested to ensure total integration with our products. Specialist
team can advise on energy saving and
overall system integration.
A complete range of Sounds
A complete range of sound attenuating
products, including rectangular and
round silencers. Media Free silencers,
custom silencers and acoustic
enclosure panels.