83.214.xx06.3 83.210.xx81.3/ ...xx89.3 xx.xxx.xxxx.x Wieland Electric GmbH Brennerstraße 10-14 96052 Bamberg Ph.: +49 (951) 9324-0 Fax: +49 (951) 9324-198 Internet: www.wieland-electric.com E-mail: info@wieland-electric.com podis MOT RA C 3I/RS485 SEW ENGAssembly instructions AS-i field distributor on energy bus A. Important information - please read carefully This addendum describes the assembly of the podis MOT RA C and its connection to the energy bus. Please observe the warnings and notes at all times. CAUTION • All electrical installations and connections may be performed only by trained electricians! • The applicable safety and accident prevention regulations must be observed! • The connectors may never be connected or disconnected under load! • Before opening and removing the electronics cover, all cables must be de-energized. B. Functional description A motor is connected via a round lead connector (revos BASIC) and supplied with energy from the round energy bus cable. The connected motor is controlled via the AS interface assembly in the podis MOT RA C.C. Block diagram L1 L2 L3 N + sw A1 sw A2 sw A3 rt B3 ws B4 PE 24V IN0 X3 0V IN0 1 2 3 4 5 24V IN1 1 2 3 4 5 X4 0V IN1 24V IN2 X5 0V IN2 RS485 - RS485 + + - X8 PE X0 LED's 1 2 3 4 5 24V or B1 gn B2 PE RS+ RS- X1 CAUTION • The auxiliary voltage for the supply of the outputs and inputs must be taken from a safely isolated power supply (PELV acc. to IEC 60364-4-41)! • The protective earth must not be looped further beyond the motor! • The consumer may be connected only as the final device, additional subdivisions are not allowed! • If motors without own overload protection and with a power of greater than 0.5 kW are used, EN 60204 Part 1 Section 7.3 requires an overload protection switch. This overload switch must be dimensioned according to EN 60204 Part 1 Table 5 with respect to the motor cable and its routing. • When routing extra-low voltage circuits together with low-voltage circuits using one line,the line must be protected against mechanical damage in areas of risk, e.g. cable channel, steel pipe or similar protection! NOTICE 1. Fasten the device with two M4 mounting screws (see [a] in drawing podis MOT base) on the substructure.Use washers. 2. Remove the electronics cover from the base. 3. Remove the cover of the European terminal strip. 4. Connect the supply and auxiliary voltage to X0. 5. Tighten all the terminal screws of the European terminal strip required for your application. (stripping length 5.5 mm; torque 0.5 - 0.7 Nm). 6. Reinsert the cover of the European terminal strip in the base. 7. Screw the electronics cover onto the base with the four screws (torque 1.4 Nm). Ensure that the PCB connectors are plugged in and that no cables are pinched. CAUTION RS485 AS-i L3 PE(A) 24V IN0 IN1 IN2 L2 Schirm E. Assembly • The substructure must be level and stable. • Use only the pre-established boreholes in the base plate of the device for the installation on the substructure. Additional boreholes at different positions are not allowed! L1 0V PE(C) Edition January 2007 © 2007 Wieland Electric GmbH µC LED's xx Marking bushing at single lead Ax Module A Bx Module B X0 Connection module X1 Connection coupling for motor X8 LP-clamp ADDR Addressing bushing • Torque of terminal screws 0.5 –0.7 Nm! • Cable ties must not be removed, and the cover of the contact screws must be inserted after complete installation. F. Replacing the electronics module 1. 2. 3. 4. Remove the four fastening screws of the electronics cover. Unplug connector X8. Replace the electronics cover with a replacement cover and reinsert connector X8. Fasten the electronics cover with the four mounting screws(torque 1.4 Nm). Ensure that the unit is tight and that no connecting cables have been pinched. G. Connection assignments 1 podis MOT base (view without PCB terminal, cables and labeling) 3 � ASI+ ASI- X2 ADDR D. Installation dimensions (measurements in mm) � � L1 − L2 + L3 N PE � a – Mounting bores; b – Screws of the podis MOT base Document BA000260 ( podis MOT RA C 3I/RS485 SEW—Edition January 2007) Page H. Technical data Motor connection coupling X1 orange AC input Input voltage Vsupply Supply frequency input AC output Output voltage Output current per phase Output frequency Connection (X1) to motor black green black red (+) white (-) negro Border Cable shielding with wires RS+, RS- and 0V, 24V on-hook DC inputfor MOVIMOT electronics supply, 24 V external Input voltage Power consumption for each MOVIMOT AS interface AS-i specification green-yellow Module C Module A Module B Module PIN A 1 2 3 1 2 3 4 B Designation Meaning L1 L2 L3 RS+ RS+ − Motor lead voltage U Motor lead voltage V Motor lead voltage W RS485 signal voltage + RS485 signal voltage 24 VDC of external voltage (from 24-V power supply) 0 V of external voltage (from 24-V power supply) AS interface connection X2 (M12) (view from outside onto plug contacts) Pin Brief description 1 3 2, 4, 5 AS interface + AS interface − Comments Contacts not fitted Digital inputs X3, X4, X5 (M12) (view from outside onto socket contacts) � � � Pin Brief description Comments 1 2/42 3 5 24 V INx 0V Ground 24-V sensor supply1 Digital inputs 0V Sensor-Versorgung1 Equipotential bonding The digital inputs at X3, X4 and X5 are supplied from the AS interface 2 Pin 2 and 4 are internally bridged 1 � � CAUTION To be able to ensure enclosure IP 65, all unused inputs or outputs must be fitted with protection covers! Meaning of LEDs on the housing cover ���������� No. Color Designation Meaning 1 Green AS-i power AS-i power ok. 2 Red AS-i fault Fault of AS-i 3 Yellow IN 0 Input M12 IN0 ��� 4 Yellow IN 1 Input M12 IN1 ��� 5 Yellow IN 2 Input M12 IN2 ���� 6 Yellow M ok Motor is operational IN3 ����� 7 Yellow M fwd CW rotation of motor ����� 8 Yellow M rev CCW rotation of motor 9 Yellow M RS485 RS485 10 Red M fault Fault of motor ������� ������� AS-i voltage, min. Current consumption from AS-i Addressing option Digital inputs Digital inputs (via AS-i) Input current Input resistance Supply current of initiators Signal level VHIGH / VLOW Scan time General data Environmental conditions (overall device) Overvoltage category Fire behavior of contact carriers Temperature ranges – Operating environment – Storage/transport Vibration Air humidity Enclosure Protection class Mounting position Dimensions Vsupply (input voltage) max. 16 A (observe line fusing!) 50 Hz ±10% (45 Hz...55 Hz) Hybrid cable max. 5 m (RS485 interface, integrated bus termination;24 V supply voltage, damping diode; L1, L2, L3 and PE) 24 VDC ± 20 % (19.2 V…28.8 V) approx. 0.2 W (without inputs and outputs) V2.11, single slave, profile S7.4, identification 74F0 31 max. 30 cm tap line per module + 100 m AS interface line 26.5 V max. 280 mA DC socket 1.3 mm 3 (IN0, IN1, IN2) typ. 5 mA typ. 5 kΩ max. 50 mA for each initiator +15 V…+31.5 V/ −3 V…+5 V approx. 5 ms Industrial atmosphere 3 min. UL94V2 0…50 °C −25 °C…60 °C/ −25 °C…+70 °C IEC 60721-3-3 Class 3M6 100 %, non-condensing IP 65 acc. to EN 60529 Class 1 acc. to 60536 any (preferablyhorizontal wall mounting) see under "D. Installation dimensions" I. Ordering information Accessories • AS-i tap line 30 cm • AS-i branching profile line M12 • AS-i hand-held PPG 1 • Programming cable AS-i 1.5 m Spare parts • Electronics module • European terminal strip 6ETS 3 pins • European terminal strip 6ETS 4 pins • Motor cable, complete 83.209.2203.0 83.209.2201.0 83.209.2204.1 83.209.2205.0 83.209.2102.2 99.360.4379.9 99.361.4379.9 Upon request I/O bit ��� ���������� Number of addressable slaves Line length 230/400 VAC 50 Hz ±10 % (45 Hz…55 Hz) Operating indicators Check the device for safe functioning. The operating state of the AS-i slave is indicated as follows by LED 1 and 2: No. LED Status Meaning 1 2 Green Red constantly on constantly on 2 Red flashing Voltage supply ok. Communication error at AS interface, slave does not participate in normal data traffic (e.g. slave address 0) Periphery error, e.g. short circuit of AS-i voltage © 2007 Wieland Electric GmbH. All rights reserved. Third-party products are used without reference to patent rights. For this reason, the existence of such rights should not be excluded. Any type of changes to the hardware or software of WIELAND products results in the exclusion of liability by WIELAND ELECTRIC GmbH. Document BA000260 ( podis MOT RA C 3I/RS485 SEW—Edition January 2007) Page