R MACoat TM Ideal for areas with heavy foot traffic, MACoat is a fiberlath reinforced deck system, engineered for use on elevated concrete and reinforced plywood walking decks. When sealed, MACoat offers a durable waterproof coating specified for use on balconies, corridors, stairs, plazas, and landings. MACoat delivers superior durability and tough performance in hotels, condominiums, apartments, office buildings, and homes. R R 7 7 0 G a t e w a y C e n t e r D r i v e S a n D i e g o , C A 9 2 10 2 8 0 0 • 2 5 0 • 4 5 19 • F a x 6 19 • 2 6 2 • 8 6 0 6 • w e s t c o a t . c o m F O R Rebuffs rain, snow, and spills. Developed for plywood and concrete surfaces, our Waterproof product line was created by some of the most experienced technicians in the industry and features the highest quality components for complete waterproof protection. P R O F E S S I O N A L U S E O N L Y FRONT BACK R R MACoat TM F O R Ultra light weight Designed for use on elevated concrete and many ply w o o d walking de cks, MACoat weighs less than one pound per square fo ot when installed. Ideal for areas with heavy foot traffic, MACoat is a fiberlath reinforced deck Waterproof A combinati on of our fiberlath, a proprietar y a cr ylic waterpro ofing resin mixed with a spe cially formulated cement, and sealed with an a cr ylic topcoat or de corative stain and sealer, MACoat provides l ong-lasting prote cti on. system, engineered for use on elevated concrete and reinforced plywood walking decks. When sealed, MACoat offers a on balconies, corridors, stairs, plazas, and Fast access after inst allation Spend less time waiting. MACoat dries quickly for fast a ccess during and after installati on. landings. MACoat delivers superior durability and tough performance in hotels, and residential homes. R 7 7 0 G a t e w a y C e n t e r D r i v e S a n D i e g o , C A 9 2 10 2 • Fax 6 19 • 2 6 2 • 8 6 0 6 O N L Y Advant ages • Waterpro of • Flexible • Durable • Fast a ccess after installati on • Wide range of col ors and textures • Tough, UV resistant final coat • Safe anti-skid textured finish • Environmentally safe a cr ylics M A Co a t St a nda rd Primer Fiberlath Base Slurry Standard Topcoat M A Co a t Cust o m Great for old or new surfaces Easily rehabilitate problem surfa ces. In many cases, MACoat can be applied over existing de ck systems, sa ving time and lab or. MACoat w orks equally well on new surfa ces and comes in a wide variet y of col ors and textures. condominiums, apartments, office buildings 8 0 0 • 2 5 0 • 4 5 19 U S E Helps eliminate slipping Ensure safe pedestrian traffic in a variet y of conditi ons. MACoat’s textured finish provides a skid resistant surfa ce for added safet y. durable waterproof coating specified for use R P R O F E S S I O N A L • westcoat.com F O R Rebuffs rain, snow, and spills. Developed for plywood and concrete surfaces, our Waterproof product line was created by some of the most experienced technicians in the industry and features the highest quality components for complete waterproof protection. P R O F E S S I O N A L U S E O N L Y Versatile Install over concrete or reinforced ply w o o d. MACoat Under Tile waterpro ofing system also a vailable. Primer Fiberlath Base 1st 2nd Custom Texture and Finish Slurry Slurry 7 7 0 G a t e w a y C e n t e r D r i v e S a n D i e g o , C A 9 2 10 2 R 8 0 0 • 2 5 0 • 4 5 19 • F a x 6 19 • 2 6 2 • 8 6 0 6 • w e s t c o a t . c o m F O R Do not print drill holes Do not print drill holes P R O F E S S I O N A L U S E O N L Y R S P ECIALTY C OATI N G SYSTE M S SYSTEM SPECIFICATION MACoat™ Under Tile Advantages Description Westcoat MACoat Under Tile System is a waterproof reinforced deck system installed with a series of two separate waterproof applications, The first layer is WP41 Sheet Membrane, a 60 mil rubberized asphalt selfsealing membrane. The second layer is a highly resonated cement designed for extra waterproofing and to protect the sheet membrane. •Flexible • D urable •F ast Access After installation • E nvironmentally Safe Acrylics • Waterproof Packaging WP-51 Polyurethane Sealant WP-47-3 Seam Tape (3 inch) EC-72 Epoxy Patch Paste (½ and 2 gallon kits) WP-41 60 mil Sheet Membrane WP-43 Sheet Membrane Primer WP-42 Sheet Membrane Mastic WP-26 Flashing WP-90 Waterproofing Resin (1 and 5 Gallon pails) TC-1 Basecoat Cement (50 lb. Bags) Uses The MACoat Under Tile System is used on elevated concrete decks for under tile and between slab applications. MACoat Under Tile is designed for the discriminating contractor who demands a tough and reliable system. It is regularly specified for balconies, corridors, stairs and landings. I N S P E C TI O N / P R E PA R ATI O N Preparation Inspection Prepare surface by brooming, vacuuming, high-pressure clean, dry air, or grinding to achieve a clean, dry surface. Be sure the surface is clean, dry and free of grease, paint, oil, dust or any foreign material that may prevent proper adhesion. Concrete should be a minimum 2,500 psi and must have ¼ inch slope per lineal foot with a smooth finish and be open and porous. Allow concrete to cure a minimum 28 days and make sure that the moisture content is at 4% or less. If doing a calcium chloride test, the reading should be five pounds or less of vapor transmission per 1,000 square feet. Another test can be done by taping a plastic mat or visqueen onto the surface, then waiting 24 hours before checking for moisture. Decks must be built to meet local building code. For rough concrete a slurry coat may be applied. Combine 1 bag of TC-1 Basecoat Cement with 1 gallon of WP-81 Cement Modifier and up to ½ gallon of water and trowel smooth. A P P L I C ATI O N Concrete Seams and Cracks Cracks greater than 1/32 inch should be routed out ¼ x ¼ inch. Install WP-47-3 Seam Tape over all cracks and seams. Apply EC-72 Epoxy Patch Gel into the tape with a trowel or putty knife to smooth. Allow EC-72 3-4 hours to cure before the application of the WP-41. This is a remedial Note: If the flashing is not bonderized it must be etched or roughed up so that the coating will bond. Primer Requirements Priming is required over properly prepared concrete. Apply the WP-43-H Sheet Membrane Primer to the concrete at a rate 150 to 250 square feet per gallon. Do not allow primer to puddle, or have excessive amounts of primer, this may cause blistering. Brush or roll out primer being sure entire surface to be waterproofed is primed. DO NOT COVER WET PRIMER. Prime only what you can cover with the membrane in 4 hours. Apply membrane when the primer is tacky but not wet. Primed areas not covered in 8 hours must be re-primed. approach to patch cracks and there is no guarantee that cracks will not reappear. Flashing Flash at the junction of the wall and the deck using 6 inch x 4 inch flashing. Flash the fascia with 2 x 4 inch drip edge flashing. Use a minimum of 26-gauge bonderized sheet metal. Flashing should be set in a bed of EC-72 Crack Patch Gel and nailed only as needed. The vertical portion of the wall to deck flashing should be nailed at all studs, after the epoxy base has cured. Overlap all seams at least 4 inches. Caulk between overlapped flashing as well as the seam with WP-51 Polyurethane Sealant. Sheet Membrane 1 of 2 Apply Sheet Membrane to the entire deck. Using a seam roller, roll the deck to smooth out any bubbles. M A C o a t U T 0 8 / 14 Mastic Application per batch. For easier application, you may add up to 1 quart of water to help loosen up the mix for easier application. Apply WP-42 Sheet Membrane Mastic to all terminating edges, end laps and to any detailed areas. The mastic should be applied the same day of the application. Flood Test MACoat Application Prior to flood testing allow mastic 24 hours to fully cure. Perform flood test with a minimum of 1 inch and a maximum of 3 inches of water for 24 hours. Drains should be plugged and barriers placed to contain the water. Mix at a 1 to 1 ratio (one bag TC-1 to 4 gallons of WP-90) and trowel the entire surface smooth (as thin as possible) or at the rate of approximately 300 to 350 square feet Clean Up Uncured acrylic material can be removed with soap and warm water. If cured, material can only be removed mechanically or with an environmentally-safe solvent. H E A LT H P R E C A U T I O N S Inhalation of vapor or mist can cause headache, nausea, irritation of nose, throat, and lungs. Prolonged or repeated skin contact can cause slight skin irritation. Cements contain silicas, dust mask or respirator should be used when mixing, sanding or grinding. L I M ITATI O N S •T his system is designed for professional use only. •Read Product Specification Sheets for every product you will be using before beginning the project. •D o not apply at temperatures below 50°F or above 90°F. •R ain will wash away uncured Westcoat acrylic products. •I f inclement weather threatens, cover deck to protect new application. •Do not allow Westcoat product to freeze. DISCLAIMER PURCHASER’S SOLE AND EXCLUSIVE REMEDY AGAINST THE MANUFACTURER OF WESTCOAT, SHALL BE LIMITED SOLELY TO THE REPLACEMENT OF ANY DEFECTIVE MATERIAL OR A PAYMENT BY THE MANUFACTURER IN AN AMOUNT EQUAL TO THE COST OF THE ORIGINAL MATERIAL. 770 Gateway Center Drive San Diego, C A 92102 R 8 0 0 • 2 5 0 • 4 5 19 • Fax 6 19 • 2 6 2 • 8 6 0 6 • w e s t c o a t . c o m 2 of 2 M A C o a t U T 0 8 / 14 SECTION 071813 PEDESTRIAN TRAFFIC COATINGS PART 1 GENERAL 1.01 SUMMARY A. Section includes: Provide a complete acrylic modified cementitious waterproof system for concrete surfaces that meet the requirements for specific use indicated in the contract documents. Include all applicable substrate testing, surface preparation, and detail work. 1.02 RELATED SECTIONS A. B. C. D. E. F. Section 030000 – Concrete Section 050000 – Metals Section 060000 – Wood, Plastic, and Composites Section 080000 – Openings Section 090000 – Finishes Section 220000 – Plumbing 1.03 SUBMITTALS A. B. C. Submit under provisions of Section 013300. Product Data: Submit manufacturer’s product data sheets on each product and system to be used including: 1. Preparation instructions and recommendations. 2. Storage and handling requirements. 3. Installation methods. 4. Maintenance requirements. Selection Samples: For each system specified, provide two sets of samples and color charts representing manufacturer’s full range of colors and patterns. 1.04 QUALITY ASSURANCE A. B. C. D. All materials used in the pedestrian traffic system shall be manufactured and provided by a single manufacturer to ensure compatibility and proper bonding. Use adequate numbers of skilled workmen thoroughly trained and experienced in the necessary crafts and completely familiar with the specified requirements and methods needed for proper performance of the work of this section. Contractor shall have a minimum of 3 years experience installing pedestrian traffic coatings of this type which is required for this project and who is acceptable to the manufacturer. 1. Applicator shall designate a single individual as project foreman who shall be on site at all times during installation. 2. Contractor must show and have QCA Qualified Contractor/Applicator paperwork from the manufacturer of the coating system, as required to obtain a long-term jobsite specific warranty. Convene a pre-application meeting before the start of application of coating system. Require attendance of parties directly affecting work of this section, including: Architect, contractor, applicator, and authorized representative of the coating system manufacturer and interfacing trades. Review the following: 1. Drawings and specifications affecting work of this section. 2. Protection of adjacent surfaces. 3. Surface preparation and substrate conditions. 071813 - 1 Pedestrian Traffic Coatings 4. 5. 6. 7. 8. Application. Field quality control. Protection of coating system. Repair of coating system. Coordination with other work. 1.05 DELIVERY, STORAGE & HANDLING A. B. C. Delivery: Materials shall be delivered to the job site in sealed, undamaged containers. Each container shall be clearly marked with manufacturer’s label showing type of material, color, and lot number. Storage: Store all materials in a clean, dry place with a temperature range in accordance with manufacturer’s instructions Handling: Handle products carefully to avoid damage to the containers. Read all labels and Material Safety Data Sheets prior to use. 1.06 PROJECT SITE CONDITIONS A. B. C. Maintain environmental conditions (temperature and weather) within the limits recommended by the manufacturer. Schedule coating work to avoid rain and excessive dust and airborne contaminates. Protect work areas from moisture and excessive airborne contaminates during coating application. Before any work is started, the applicator shall examine all surfaces for any deficiencies. Should any deficiencies exist, the architect, owner or general contractor shall be notified in writing and any corrections necessary shall be made. 1.07 WARRANTY A. PART 2 Upon completion of the work in this section provide a written warranty from the manufacturer against defect of materials for a period of 5 (five) years. To obtain project specific warranty the coating system applicator must be a Westcoat Qualified Contractor/ Applicator and apply for warranty. PRODUCTS 2.01 MANUFACTURERS A. Acceptable manufacturer: Westcoat Specialty Coatings; 770 Gateway Center Drive, San Diego, CA 92102. Telephone 800-250-4519. Fax 619-262-8606. Web Site: www.westcoat.com. 2.02 MATERIALS A. As basis of design Westcoat MACoat Under Tile System (no substitutions will be accepted): Waterproof reinforced deck system installed with a series of two separate waterproof applications. The first layer is WP-41 Sheet Membrane, a 60 mil rubberized asphalt self-sealing membrane. The second layer is a highly resinated cement designed for extra waterproofing and to protect the sheet membrane. 2.03 COMPONENTS A. MACoat Under Tile System: Waterproof walking deck system for use on elevated concrete decks for under tile and between slab applications. 1. Primer: Apply WP-43-H Sheet Membrane Primer to concrete at 150-200 square feet per gallon. 2. Sheet Membrane: Apply self-adhesive WP-41 Sheet Membrane to concrete deck, overlapping edges 2 inches and end laps 6 inches. 3. Mastic: Apply WP-42 Sheet Membrane Mastic to all terminating edges, end lap and to any detailed areas. 071813 - 2 Pedestrian Traffic Coatings 4. MACoat: Combine one 50 pound bag of TC-1 Basecoat Cement to 4 gallons of WP-90 Waterproofing Resin. Apply by trowel at 300-350 square feet per batch. 2.04 ACCESSORIES A. PART 3 Supplemental Materials: 1. Flashing shall be minimum 26 gauge bonderized sheet metal. 6 inch by 4 inch at wall to deck juncture and 4 inch by 2 inch drip edge at outside perimeter of deck. 2. Drains shall be one piece deck drains with flange such as, by Thunderbird Products. 3. Sealant shall be Westcoat WP-51 Polyurethane Sealant. 4. Patching materials shall be EC-72/74 epoxy gel or paste or TC-5 Concrete Patch. EXECUTION 3.01 EXAMINATION A. Verification of conditions. 1. Inspect all surfaces to receive the pedestrian traffic system. Verify that surfaces are dry, clean, and free of contaminates that would prevent coating system from properly adhering to the surface. 2. Verify that substrates have ¼ inch slope per lineal foot. 3. Before starting work, report in writing to the owner any unsatisfactory conditions. 3.02 SURFACE PREPARATION A. B. General: 1. Prepare surfaces using methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions. Concrete substrate: 1. Create a surface profile by grinding, water blasting, or shot blasting to achieve a surface that feels like 50 to 80 grit sand paper. 2. Rout and clean cracks and static joints: fill with manufacturer’s recommended flexible epoxy filler material. 3. Honor all moving and expansion joints. Seal with manufacture’s recommended joint sealant. 4. Repair any non-moving surface deviations with manufacturer’s recommended patching material. 3.03 INSTALLATION A. B. C. D. E. Install coatings in accordance with manufacturer’s instructions. Mix all materials in accordance with manufacturer’s instructions. Use application equipment, tools, and techniques in accordance with manufacturer’s instructions. Uniformly apply coatings at spread rates and in number of coats to achieve specified coverage. Adhere to all limitations, instructions, and cautions for pedestrian coatings as stated in the manufacturer’s published literature. 3.04 FIELD QUALITY CONTROL A. B. C. D. Verify coatings and other materials are as specified. Verify coverages and finish of the system as work progresses. Manufacturer’s representative shall provide technical assistance and guidance for surface preparation and application of coating systems. Allow 24 hours for mastic to fully cure and conduct flood test. Perform flood test with a minimum of 1 inch and a maximum of 3 inches of water for 24 hours. Drains shall be plugged and barriers placed to contain water. 3.05 PROTECTION AND CLEAN-UP 071813 - 3 Pedestrian Traffic Coatings A. B. C. D. E. Installation areas must be kept free from traffic and other trades during the application procedure and cure time. Protect finished surfaces of coating system from damage during construction. Touch-up, repair or replace damaged coating system after substantial completion. Clean area and remove all debris upon completion of work. Dispose of empty containers properly according to current Local, State and Federal regulations. Allow material to cure 4 to 6 hours before light pedestrian traffic is permitted, 24 hours before heavy traffic and an additional 48 hours before heavy objects are placed on the surface. 3.06 MAINTENANCE A. Contractor shall provide to owner, maintenance and cleaning instructions for the floor system upon completion of work. Owner is required to clean and maintain the surfaces to maintain manufacturer’s warranty. END OF SECTION This guide specification has been prepared by Westcoat Specialty Coating Systems to assist design professionals in developing a project specific specification. This guide is a template that must be reviewed and adapted by specifiers to comply with project requirements. This guide specification is not to be copied directly into a project specification manual without review. 071813 - 4 Pedestrian Traffic Coatings