Sikadur -Combiflex ® ® High Performance Joint and Crack Sealing System Sika – Your Local Partner with a Global Presence Sika has more than 9’200 employees in these subsidiary companies’ facilities that are therefore ideally positioned to support the success of our partners – both our suppliers and our customers. Construction Sika is a multinational company in the speciality and construction chemicals business. It has subsidiary manufacturing, sales and technical support facilities in over 70 countries around the world. Sika is THE global market and technology leader in waterproofing, sealing, bonding, damping, strengthening and protection of buildings and civil engineering structures. Also available from Sika Sikadur -Combiflex High Performance Joint and Crack Sealing System ® Sika Services AG Corporate Construction CH-8048 Zürich Switzerland Phone +41 44 436 40 40 Fax +41 44 436 46 86 www.sika.com Our most current General Sales Conditions shall apply. Please consult the Product Data Sheet prior to any use and processing. O 00 1 9 01 / E N 2 since 1986 Certif ie Ce rti IS 90 d nagemen Ma t IS stem Sy em st a d Qu lity Sy fie O 14 0 0 1 since 1997 S&W 03.05 / 05SIC 21.2 / © Sika AG, Switzerland Your local Sika Company ® Sikadur Watertight -Combiflex Concrete Case Construction Studies Typical watertight Concrete Structure Technology for watertight Joints The Selection Criteria A C ® Project Project External Surface applied Investment Bank Foundation and Record Office below Ground Water Level. Problem Problem -C Dam for Hydroelectric Power Plant in the Swiss Alps (Grimsel), Joints at Air Side. Internal Surface applied Deteriorated polysulphide sealant Concrete damage due to leaking joints Leaking joints due to installation errors of waterbars Water aHumidity pressure < 10 ofm papersR in archive damage R Grade 1 Water pressure > 10 m R R Sika Solution Sika Solution Application of the Sikadur®-Combiflex®-System with the following advantages: Long-term resistance against UV, ice and snow etc. No need to remove old sealant Overbridging wide joints Easy mixing of Sikadur®-33 with Sika CoMix®-101 Application of the Sikadur®-Combiflex®-System with the R R Constructio n joint following advantages: Application inside of the building R compared to injections R Higher security Movement joint and durability Overbridging wide joints Easily adaptable R corners S Continuous secant in edges and pilling Connection to existing buildings (movement) B Project Parking Garage Components of watertight Concrete Construction underneath a Public Square with Fountain. Concrete Technology Technology for Joints For watertight concrete with minimized permeability: For watertight construction and expansion joints: Problem Penetrations Concrete Protection For watertight penetrations: For chemical resistance, crackbridging etc.: Leaking joints and cracks Damage of parked cars due to lime spots Application of the Sikadur -Combiflex -System with the following advantages: UseAbsolutely watertight Use ® ViscoCrete Sika®control Visual of application quality Sikadur®® Sikament -System Good access ®to surface preparation Combiflex (unlike sealants!) ® ® Plastiment Injectoflex hoses Sika (for Easy connection to waterproof membrane example ® concrete admixtures -801) SikaSwell® sealant and Sikalastic profiles Sika® Waterstop PVC waterbars ® ® Use Sikadur®Combiflex®-System SikaSwell® S sealant SikaSwell® P profiles Use Sikagard® protective coatings S D additional details R Repair work S R each other R R R R R R S S R R R R R R R S S S R R D D S S S S S S R R additional details R R very suitable D > R < each other > D S D S S Injection S Tunnel for Motorized STraffic Water inside with Joints in Ventilation Fuct. R D S S R S D D R S R R Abrasion/mechanical damage D D D R R R R Chemical attack Huge joint tolerances (sulphate water) Air pressure variations R R D D R S S Aesthetic aspects S Problem Sika Solution Sika Solution R very suitable additional details < D R additional details Combination with other systems Cracks Project Integral Cast in Place -C ® S not suitable external sulphate water D 2 2–3 Relative price level for Application of installation the Sikadur®-Combiflex®-System with the material and following advantages: Possibility to cover joint tolerances Resistant and tight to air pressure Resistant against exhaust gases D R Recommended R R R R D fit for limited duties 1 low price 2–3 2–3 2 1 1 2 medium price 3 high price Key Advantages Sikadur®-Combiflex®-System Adaptable to the construction programme Easy to adjust to complicated construction details Simultaneous additional crack sealing possible Damage or leaks can be repaired externally or internally Easy to control the application because it is visible Easy to repair damage Sikadur Watertight -Combiflex Concrete Case Construction Studies Typical watertight Concrete Structure Technology for watertight Joints The Selection Criteria A C ® Project Project External Surface applied Investment Bank Foundation and Record Office below Ground Water Level. Problem Problem -C Dam for Hydroelectric Power Plant in the Swiss Alps (Grimsel), Joints at Air Side. Internal Surface applied Deteriorated polysulphide sealant Concrete damage due to leaking joints Leaking joints due to installation errors of waterbars Water aHumidity pressure < 10 ofm papersR in archive damage R Grade 1 Water pressure > 10 m R R Sika Solution Sika Solution Application of the Sikadur®-Combiflex®-System with the following advantages: Long-term resistance against UV, ice and snow etc. No need to remove old sealant Overbridging wide joints Easy mixing of Sikadur®-33 with Sika CoMix®-101 Application of the Sikadur®-Combiflex®-System with the R R Constructio n joint following advantages: Application inside of the building R compared to injections R Higher security Movement joint and durability Overbridging wide joints Easily adaptable R corners S Continuous secant in edges and pilling Connection to existing buildings (movement) B Project Parking Garage Components of watertight Concrete Construction underneath a Public Square with Fountain. Concrete Technology Technology for Joints For watertight concrete with minimized permeability: For watertight construction and expansion joints: Problem Penetrations Concrete Protection For watertight penetrations: For chemical resistance, crackbridging etc.: Leaking joints and cracks Damage of parked cars due to lime spots Application of the Sikadur -Combiflex -System with the following advantages: UseAbsolutely watertight Use ® ViscoCrete Sika®control Visual of application quality Sikadur®® Sikament -System Good access ®to surface preparation Combiflex (unlike sealants!) ® ® Plastiment Injectoflex hoses Sika (for Easy connection to waterproof membrane example ® concrete admixtures -801) SikaSwell® sealant and Sikalastic profiles Sika® Waterstop PVC waterbars ® ® Use Sikadur®Combiflex®-System SikaSwell® S sealant SikaSwell® P profiles Use Sikagard® protective coatings S D additional details R Repair work S R each other R R R R R R S S R R R R R R R S S S R R D D S S S S S S R R additional details R R very suitable D > R < each other > D S D S S Injection S Tunnel for Motorized STraffic Water inside with Joints in Ventilation Fuct. R D S S R S D D R S R R Abrasion/mechanical damage D D D R R R R Chemical attack Huge joint tolerances (sulphate water) Air pressure variations R R D D R S S Aesthetic aspects S Problem Sika Solution Sika Solution R very suitable additional details < D R additional details Combination with other systems Cracks Project Integral Cast in Place -C ® S not suitable external sulphate water D 2 2–3 Relative price level for Application of installation the Sikadur®-Combiflex®-System with the material and following advantages: Possibility to cover joint tolerances Resistant and tight to air pressure Resistant against exhaust gases D R Recommended R R R R D fit for limited duties 1 low price 2–3 2–3 2 1 1 2 medium price 3 high price Key Advantages Sikadur®-Combiflex®-System Adaptable to the construction programme Easy to adjust to complicated construction details Simultaneous additional crack sealing possible Damage or leaks can be repaired externally or internally Easy to control the application because it is visible Easy to repair damage Sikadur -Combiflex -System Application ® Special Solutions ® 1 Description of the SystemSubstrate preparation by 6 Remove tapes Red middlemasking strip from Sikadur ® Combiflex -Strip means of sand blasting, High performance joint and crack sealing grinding etc., followed by system consisting of Sikadur®-Combiflex vacuuming ® elastomeric sealing strip and Sikadur ® thixotropic epoxy adhesive. ® ® Sikadur®-Combiflex®-Adhesive Activate the Sikadur®Combiflex®-Strip on the upper and lower side with a clean cloth and Colma®-Cleaner Prepared concrete 7 «plastic flow» under constant high water pressure. In order to over® Use masking tape to cover the joint The Function 8 The System Components Expansion joints and construction joints are Sikadur Adhesives To achieve a watertight, durable connection sealed by increasing the path of water penbetween the Sikadur®-Combiflex®etration. The Sikadur ®-Combiflex®Adhesive is fully bonded to the substrate Strip and the substrate, the following as well as to the Sikadur®-Combiflex®2-component, epoxy-based Sikadur® ® ® adhesives -Combiflex are used: Strip. Mix Sikadur 9 4 Adhesive components A and ® Sikadur -Combiflex®-Adhesive B for a minimum of 3 minutes e = water penetration (EN 206) workability and finish until the mix is Optimum homogeneous Provides smooth surface ® s = increased length for water penetration s>>e 5 e Apply Sikadur Combiflex®-Adhesive on the strip Sikadur® Strips Weldable, no need for prefabricated sections Outstanding elasticity High durability and chemical resistance Remove masking tapes from Root resistant the joint sides as well as the red middle strip from the Sikadur®-Combiflex®Strip Mechanical mixing and dosage with Sika CoMix®-101 Manual mixing with spindle and drilling machine Filler board Water pressure Graph: Against negative water pressure/mechanical damage ® Connection betweenfrom concreting destroyed for instance the dirtsteps collector in waste water Floor-to-wall treatment plants.connections To protect it from this influence, the system may etc. connections be Wall-to-wall applied in a recess. Inside or outside application Different material connections Resin flooring, e.g. Sikafloor®-325 Sikadur®-31or Sikadur®-42 (depending on depth of recess) Sika backer rod Sikaflex® PRO-3WF Sikadur®-Combiflex®-System PE separation foil Joint filler Graph: Against mechanical damage The Sikadur®-Combiflex®-System provides a hygienic connection between floor and wall in the food industry. To further protect it against the influences of traffic, it should be applied in combination with a guard rail. Sikagard® coating e.g. Sikaflex® PRO-3WF e.g. Sikadur®-31 Resin flooring modified, e.g. with glass fabric Sikadur®-31 When high layer thickness is required Sikadur®-33 ® ® -Combiflex - and dosage with mixing Apply SikadurMechanical 10 ® AdhesiveSika on theCoMix left-hand-101 Veryside suitable and the right-hand of thefor high volumes joint Backer rod Water pressure ® 3 thickness = 2 mm) ® Against mechanical Influences ForSikadur The Construction -Combiflex Joints-System could be mechanically ® joint sealant For Joints comeExpansion possible «bumps», the Sikadur -Combiflex -Strip is Place activated Sikadur®Combiflex®-Strip in position and roll Sikadur®Combiflex®-Strip to exclude air through the special perforations until adhesive comes through Joint-filler (filler board) Steel cover plate ® Temperature dilatation means (see picture, negative water pressupported by mechanical Construction settlement sure) or by a sealant in the joint (positive pressure). Material connections Building connections Sikadur®-Combiflex®-Strip 2 ® Against The Sikadur Water -Combiflex Pressure®The Sikadur -Combiflex -Strip shows the so-called System Solutions For Crack Repair Overlap strip connections 3 cm in minimum, apply Colma®Cleaner or Hypalon-solvant, weld by means of hot air Resin flooring, e.g. Sikafloor®-261 Construction settlement Shrinkage Thermal influences Statical overload Example: Floor-to-wall movement joints in industrial flooring During the time of construction, the Sikadur®-Combiflex®System could be mechanically hurt from other workers. It is strongly recommended to protect especially the Sikadur®Combiflex®-Strip, for instance by means of strips made out of rubber mats. Sikadur -Combiflex -System Application ® Special Solutions ® 1 Description of the SystemSubstrate preparation by 6 Remove tapes Red middlemasking strip from Sikadur ® Combiflex -Strip means of sand blasting, High performance joint and crack sealing grinding etc., followed by system consisting of Sikadur®-Combiflex vacuuming ® elastomeric sealing strip and Sikadur ® thixotropic epoxy adhesive. ® ® Sikadur®-Combiflex®-Adhesive Sikadur®-Combiflex®-Strip Activate the Sikadur®Combiflex®-Strip on the upper and lower side with a clean cloth and Colma®-Cleaner 2 Prepared concrete 7 ® Against The Sikadur Water -Combiflex Pressure®The Sikadur -Combiflex -Strip shows the so-called System Solutions «plastic flow» under constant high water pressure. In order to overFor Expansion Joints come possible «bumps», the Sikadur®-Combiflex®-Strip is Temperature dilatation means (see picture, negative water pressupported by mechanical Construction settlement sure) or by a sealant in the joint (positive pressure). Material connections Building connections Place activated Sikadur®Combiflex®-Strip in position and roll Sikadur®Combiflex®-Strip to exclude air through the special perforations until adhesive comes through Joint-filler (filler board) Use masking tape to cover the joint The Function 8 The System Components Expansion joints and construction joints are Sikadur Adhesives To achieve a watertight, durable connection sealed by increasing the path of water penbetween the Sikadur®-Combiflex®etration. The Sikadur ®-Combiflex®Adhesive is fully bonded to the substrate Strip and the substrate, the following as well as to the Sikadur®-Combiflex®2-component, epoxy-based Sikadur® ® ® adhesives -Combiflex are used: Strip. Mix Sikadur 9 4 Adhesive components A and ® Sikadur -Combiflex®-Adhesive B for a minimum of 3 minutes e = water penetration (EN 206) workability and finish until the mix is Optimum homogeneous Provides smooth surface ® s = increased length for water penetration s>>e 5 e Apply Sikadur Combiflex®-Adhesive on the strip Sikadur® Strips Weldable, no need for prefabricated sections Outstanding elasticity High durability and chemical resistance Remove masking tapes from Root resistant the joint sides as well as the red middle strip from the Sikadur®-Combiflex®Strip Mechanical mixing and dosage with Sika CoMix®-101 Manual mixing with spindle and drilling machine Backer rod Filler board Water pressure ® Connection betweenfrom concreting destroyed for instance the dirtsteps collector in waste water Floor-to-wall treatment plants.connections To protect it from this influence, the system may etc. connections be Wall-to-wall applied in a recess. Inside or outside application Different material connections Resin flooring, e.g. Sikafloor®-325 Sikadur®-31or Sikadur®-42 (depending on depth of recess) Sika backer rod Sikaflex® PRO-3WF Sikadur®-Combiflex®-System PE separation foil Joint filler Graph: Against mechanical damage The Sikadur®-Combiflex®-System provides a hygienic connection between floor and wall in the food industry. To further protect it against the influences of traffic, it should be applied in combination with a guard rail. Sikagard® coating e.g. Sikaflex® PRO-3WF e.g. Sikadur®-31 Resin flooring modified, e.g. with glass fabric Sikadur®-31 When high layer thickness is required Sikadur®-33 ® ® -Combiflex - and dosage with mixing Apply SikadurMechanical 10 ® Adhesive Sika on the CoMix left-hand-101 Veryside suitable and the right-hand of thefor high volumes joint thickness = 2 mm) Graph: Against negative water pressure/mechanical damage ® 3 joint sealant Water pressure Against mechanical Influences The ForSikadur Construction -Combiflex Joints-System could be mechanically ® Steel cover plate ® For Crack Repair Overlap strip connections 3 cm in minimum, apply Colma®Cleaner or Hypalon-solvant, weld by means of hot air Resin flooring, e.g. Sikafloor®-261 Construction settlement Shrinkage Thermal influences Statical overload Example: Floor-to-wall movement joints in industrial flooring During the time of construction, the Sikadur®-Combiflex®System could be mechanically hurt from other workers. It is strongly recommended to protect especially the Sikadur®Combiflex®-Strip, for instance by means of strips made out of rubber mats. Sikadur -Combiflex Application Fields ® ® Drinking Water Tanks Waterproof Basements Approved for contact with drinking water Long-term water resistance High joint movement capacity Durable Easy to control/repair Independent of concreting steps Sikadur®-Combiflex® tested under water pressure (Swiss Federal Laboratories for Materials Testing and Research) Waste Water Treatment Plants Tunnel Walls Resistant in sewage water Long-term experience Good abrasion resistance Resistant to aggressive de-icing salts and oils Helps to prevent premature corrosion of reinforcement Sikadur®-31 adhesive Sikadur®-Combiflex®-Strip Sikadur®-Combiflex® after 12-month immersion in raw sewage and drinking water Swimming Pools Protection of the reinforcing steel from corrosion caused by de-icing salts and carbonization Tunnel Ventilation Ducts Resistant against ozone, chlorine and UV Good cleanablility Non-abrasive (to skin) Resistant to aggressive gases and exhaust fumes Airtight Flexibility to joint tolerances Conventional sealant after 3-month ozone exposure Sikadur®-Combiflex®-System outgoing air fresh air tunnel ceiling traffic Sikadur®-Combiflex® after 3-month ozone exposure Sealing of ventilation ducts with Sikadur®-Combiflex® Ground Water Protection Facade Joints Approved for ground water protection High chemical resistance High safety of environment Impermeable For high joint movement Overpaintable (adhesive) Outstanding weather resistance Sikadur®-Combiflex® Overstressed sealants are replaced with Sikadur®-Combiflex® Industrial Floor Floor-to-wall joint connection Compatible with Sikafloor® Very hygienic Impermeable And many other possible Applications … Sikafloor® broadcasted for optimal slip resistance