Parametric Modeling eLearning g Series Part II - Mechanical Pat Cunningham A il 2015 April CAE Associates Inc. and ANSYS Inc. Proprietary © 2015 CAE Associates Inc. and ANSYS Inc. All rights reserved. CAE Associates Inc. Engineering Consulting Firm in Middlebury, CT specializing in FEA and CFD analysis. ANSYS® Channel Partner since 1985 providing sales of the ANSYS® products, training and technical support. 2 e-Learning Webinar Series This presentation is part of a series of e-Learning webinars offered by CAE Associates. You can view many of our previous e-Learning session either on our website or on the CAE Associates YouTube channel: If you are a New Jersey or New York resident you can earn continuing education credit for attending the full webinar and completing a survey which will be emailed to you after the presentation. 3 CAEA Resource Library Our Resource Library contains over 250 items including: — — — — Consulting Case Studies Conference and Seminar Presentations Software demonstrations Useful macros and scripts The content is searchable and you can download copies of the material to review at your convenience convenience. 4 CAEA ANSYS® Training Classes can be held at our Training Center at CAE Associates or on-site at your location. CAE Associates is offering on-line training classes in 2015! Registration is available a ailable on o ourr website. ebsite 5 CAEA Engineering Advantage Blog Our Engineering Advantage Blog offers weekly insights from our experienced technical staff. 6 Parametric Modeling eLearning Series Part I – Parametric Geometry — — Part II – Parametric Finite Element Modeling — — — — — Feature based geometry: Pros and Cons Direct geometry – Pros and Cons Material coefficients Mesh controls C t t settings Contact tti Loads Results P t III – Using Part U i aP Parametric ti M Model d l ffor O Optimization ti i ti — — — — Manual approach Automated design studies Direct Method Response surface method 7 Parametric Modeling with Finite Elements Quick review: Parametric Modeling is an approach to analysis that engineers and designers can use to get the most from their finite element models. — — — — A parametric modeling approach involves defining parameters to represent the inputs to the system. Output parameters are defined to evaluate the response. In Part I of this series we discussed several approaches to setting up geometry input parameters using feature based and direct modeling tools. The recording of Part I can be viewed on our website at www.caeai.com or on our YouTube channel. Search for “eLearning” in either location for a list of previously recorded webinars. 8 Part II – Finite Element Model Parameters The input quantities required to generated a finite element model are: — — — — — Material Properties (Elastic Modulus, Density, CTE, Conductivity, etc.). Mesh settings to define the size and shape of the elements used. Connections between parts in an assembly (joints or contact elements) elements). Loads (Forces, Pressures, Heat Flow, etc.). Supports to react out the loads (most FEA solutions are based on equilibrium). Output quantities are used to evaluate the response of the system. — — The most common output parameter used in an optimization study is the system mass. mass Any result quantity (deformation, force, strain, stress, etc.) can be tracked using the Workbench Parameter Set. 9 Part II – Finite Element Input Parameters Material Properties — Material coefficients are controlled parametrically by adding them to the Project Parameter Set. 10 Part II – Finite Element Input Parameters Parametric mesh controls can be used to: — — Relate the element size controls to the geometry parameters. Automate mesh refinement studies. To make a mesh control parametric simply click on the box to the left the value in the Details window to add it to the project Parameter Set. 11 Part II – Finite Element Input Parameters Load magnitudes are added to the Project Parameter Set from the Details menu. 12 Part II – Finite Element Input Parameters In addition to the load magnitudes magnitudes, the positioning (offsets) of remote loads can also be controlled parametrically. 13 Part II – Finite Element Input Parameters MAPDL macro arguments can be driven parametrically when the desired setting is not available in the Details menu. For example, contact normal stiffness (FKn) can be defined parametrically by modifying the real table of the contact pair: 14 Part II – Finite Element Output Parameters Output parameters are used to track the response of the system system. — Mass is added to the project Parameter Set in the details of the Geometry. 15 Part II – Finite Element Output Parameters The common result quantities (deformation, (deformation strain, strain stress, stress etc.) etc ) are tracked by adding them to the project Parameter Set via the Details menu. Note that min and max values for scoped regions can be tracked. Renaming the result res lt items helps you o to keep track of the o outputs tp ts in the Parameter Set. 16 Part II – Finite Element Output Parameters Probe items are useful for tracking reaction forces and moments for support boundary conditions. Max and min quantities for path and surface interpolated results can also be added to the Parameter Set Set. 17 Part II – Finite Element Output Parameters User Defined Results can be tracked in the same fashion as other results results. 18 Part II – Finite Element Output Parameters Scalar quantities from MAPDL macros can be filetered out and added to the Parameter Set. 19 Example Problem Lego man hip replacement design design. 20 Part II – Parametric Finite Element Models Example 1 – Load sensitivity — Parametrically control the location of the remote force to determine the sensitivity of the deflection and stress response. 21 Part II – Parametric Finite Element Models Example 2 – Automated mesh refinement study — Parametrically control the element size and compare it to the stress result in a specified region of the model. 22