SOLID WOOD FLOORING TERRACE DECKING www.pmh-co.eu CONTENTS TERRACE DECKING SYSTEM - TERRACE DECKING TEAK – 6 ROBINIE (Acacia) – 7 ACCESSORIES; SYSTEM-TERRACE DECKING – 8 TERRACE DECKING ROBINIE (Acacia) - curved surface – 9 ROBINIE (Acacia) - ribbed – 10 ACCESSORIES; TERRACE TILES – 11 SYSTEM AQUA-FIX AQUA-FIX TEAK – 14 AQUA-FIX ROBINIE (Acacia) – 15 AQUA-FIX SWEET CHESTNUT – 15 FLOORING FROM SOLID WOOD TEAK – 18 BLACK WALNUT (American) natural – 19 ROBINIE (Acacia) - steam treated – 20 OAK - old – 21 OAK - antique – 22 APPLE - superior – 23 PLUM - superior – 24 EUROPEAN CHERRY - superior – 25 EUROPEAN CHERRY - rustic – 26 LARCH - brushed – 27 SPRUCE - old – 28 ALDER - rustic – 29 ALDER - superior – 30 FLOORING SKIRTING BOARDS OILS OVERMAT – 31 – 31 PRACTICAL INFORMATION – 32 3 TERRACE DECKING system – terrace decking TEAK Origin: Costa Rica sustainable plantations Standard version: brushed Rounded on all sides r = 5 mm ACCESSORIES: Feet X-Step and CAT-Step Screws made of stainless steel - 4.5 x 35 mm - 200 pcs / pack. Stainless steel screws Quadraspeed - 4.5 x 40 mm - 200 pcs / pack. Aluminium profile - 50 x 40 x 2.5 mm, 4 m In cooperation length 800 mm or 1200 mm 1200 or 1800 mm 20 mm r = 5 mm 80 mm 420 mm 6 system – terrace decking ROBINIE (ACACIA) Origin: central Europe Standard version: brushed Rounded on all sides r = 5 mm ACCESSORIES: Feet X-Step and CAT-Step Screws made of stainless steel - 4.5 x 35 mm - 200 pcs / pack. Stainless steel screws Quadraspeed - 4.5 x 40 mm - 200 pcs / pack. Aluminium profile - 50 x 40 x 2.5 mm, 4 m length 800 mm or 1200 mm 1200 or 1800 mm 20 mm 80 mm r = 5 mm 420 mm 7 system – terrace decking ACCESSORIES SYSTEM - TERRACE DECKING Planning material for a terrace deck 6 x 3 m – 18 m 2 Parts (for the terrace) are either 80 cm long or 120 cm long. With 80 cm – calculate 120 cm from the starting point. With 120 cm – calculate 180 cm from the starting point. Construction of terrace decking using the 80 cm part length Parts (for the terrace) are 42 cm wide + gap of 5 mm. For a width of 3 m, you will need a total of 7 sections. For a terrace using 80 cm lengths, you will need 7 x 7 = 49 sections. To complete the ends, use the parts Finishing Kit, which includes everything you will need. In total, you will need 7 Finishing Kits. Terrace element Stainless steel screws: 4.5 x 35 mm, quadraspeed 4.5 x 40 mm Small aluminium spacers about 5 mm on one side and 3mm on the other side. These help maintain the parts at the correct spacing. Aluminium spacers Aluminium profile +mounting foot X-Step Aluminium profile Construction of the actual terrace Aluminium profiles 50 x 40 x 2.5 mm for a span of 60 cm max. Mounting legs X-step 40 mm standard. Maximum span of 60 cm for every profile – 6 legs per profile x 11 = 66 legs. To maintain your decking for best appearance and life, we recommend regular maintenance and care from Overmat see page 31. Mounting feet CAT-Step 8 Terrace decking ROBINIE (ACACIA) curved surface superior finger jointed Origin: Central Europe Standard finish: planed Other finishes: sodium compound treated, oiled or both Delivery: 5 x 4 metre lengths in one package Long edges channeled for hidden mountings. 4000 mm 25 mm 110 mm 9 Terrace decking ROBINIE (ACACIA) flat, ribbed surface superior finger jointed Origin: Central Europe Standard finish: planed Other finishes: sodium compound treated, oiled or both Delivery: 5 x 4 metre lengths in one package Long edges channeled for hidden mountings. 4000 mm 25 mm 110 mm 1 0 Terrace decking ACCESSORIES Fix the mountings to structural, finger jointed, double layer glued joists of 50 x 60 mm, preferred lengths 3 metres from acacia or sweet chestnut, spanning 4 joists. Pine or fir is not a preferred base due to its relatively short life in hostile environments. The set of aluminium mountings are supplied inclusive of 100 pieces of stainless steel screws, matched to the channelled edges, sufficient for about 6 m 2 of decking, based on spacing between the joists of 50 cm (maximum 80 cm). Acacia is the hardest wood and most suitable for external constructions, being the hardest of European woods and thereby most suitable for outdoor constructions (category level 1). The finger jointing is completed with specially developed glue suitable for external constructions, resistant to high and low temperatures and damp or dry environments. For maximum satisfaction and enjoyment from your terrace decking for many years to come, we recommend that you treat and protect your decking once or twice per year with proprietary terrace decking oil. As a basis you can also use aluminum profiles with mounting feet X-Step or CAT-Step. TERRACE TILES ROBINIE (ACACIA) 30 x 30 cm Without surface treatment. To maintain your decking for best appearance and life, we recommend regular maintenance and care from Overmat see page 31. 1 1 Parquet flooring consisting of bands of solid wood with polyurethane filling applied to the joints for full-area gluing to the underlay. Resistant to both fresh and salt water. The flooring is specially designated for application in wet areas for construction of all kinds of interiors, such as wellness centers, residential zones, bathrooms and zones for walking barefoot. 1 2 1 3 AQUA-FIX TEAK Origin: Costa Rica plantation Standard finish: natural oiled Delivery: 10 x 108 x 1000 mm - 10 pieces in a package 1000 mm 10 mm 108 mm 1 4 In cooperation AQUA-FIX ROBINIE (ACACIA) Origin: Central Europe Standard finish: natural oiled Delivery: 10 x 108 x 1000 mm - 10 pieces in a package AQUA-FIX SWEET CHESTNUT Origin: Central Europe Standard finish: natural oiled Delivery: 10 x 108 x 1000 mm - 10 pieces in a package 1 5 1 6 FLOORING FROM SOLID WOOD 4 1 flooring from solid wood TEAK Origin: Costa Rica plantation Standard finish: sanded, grit size 120 Delivery: assorted lengths, each pack contains same lengths Finished with tongue/groove on all 4 sides and small bevelled edge all round. 500 – 2400 mm 10 mm 108 mm 1 8 flooring from solid wood BLACK WALNUT (AMERICAN) superior Origin: Central Europe Standard finish: sanded, grit size 120 Other finishes: treated with clear oil Delivery: assorted lengths and widths, each pack contains same lengths and widths Finished with tongue/groove on all 4 sides and small beveled edge all round. 500 – 2400 mm 15 mm 105 mm, 125 mm, 145 mm 1 9 flooring from solid wood ACACIA DARK steam treated Origin: Central Europe Standard finish: sanded, grit size 120 Other finishes: treated with clear oil Delivery: assorted lengths and widths, each pack contains same lengths and widths Finished with tongue/groove on all 4 sides and small beveled edge all round. 500 – 2400 mm 15 mm 105 mm, 125 mm, 145 mm 2 0 flooring from solid wood OAK old Origin of raw timber materials are from beams more then 100 years old. Origin: Central Europe Standard finish: brushed, treated with neutral oil Delivery: assorted lengths and widths, each pack contains same lengths and widths Finished with tongue/groove on all 4 sides and small beveled edge all round. 500 – 2400 mm 20 mm 125 + other widths increasing in 10 mm steps 2 1 flooring from solid wood OAK antique Oak design can be supplied also in rustic and superior. Origin: Central Europe Standard finish: sodium compound treated, brushed, treated with clear oil Delivery: assorted lengths and widths, each pack contains same lengths and widths Finished with tongue/groove on all 4 sides and small beveled edge all round. 500 – 2400 mm 15 mm (20 mm) 105 mm, 125 mm, 145 mm (165 mm, 185 mm) 2 2 flooring from solid wood APPLE superior Origin: Central Europe Standard finish: sanded, grit size 120 Other finishes: treated with clear oil Delivery: assorted lengths and widths, each pack contains same lengths and widths Finished with tongue/groove on all 4 sides and small beveled edge all round. 500 – 1600 mm 15 mm 85 mm + other widths increasing in 10 mm steps 2 3 flooring from solid wood PLUM superior Origin: Central Europe Standard finish: sanded, grit size 120 Other finishes: treated with clear oil Delivery: assorted lengths and widths, each pack contains same lengths and widths Finished with tongue/groove on all 4 sides and small beveled edge all round. 500 – 1000 mm 15 mm 85 mm + other widths increasing in 10 mm steps 2 4 flooring from solid wood EUROPEAN CHERRY superior Origin: Central Europe Standard finish: sanded, grit size 120 Other finishes: treated with clear oil Delivery: assorted lengths and widths, each pack contains same lengths and widths Finished with tongue/groove on all 4 sides and small beveled edge all round. 500 – 2400 mm 15 mm 105 mm, 125 mm, 145 mm 2 5 flooring from solid wood EUROPEAN CHERRY rustic Origin: Central Europe Standard finish: sanded, grit size 120 Other finishes: treated with clear oil Delivery: assorted lengths and widths, each pack contains same lengths and widths Finished with tongue/groove on all 4 sides and small beveled edge all round. 500 – 2400 mm 15 mm 105 mm, 125 mm, 145 mm 2 6 flooring from solid wood LARCH brushed Origin: Central Europe Standard finish: brushed Other finishes: clear or white oiled Delivery: assorted lengths and widths, each pack contains same lengths and widths Finished with tongue/groove on all 4 sides and small beveled edge all round. 500 – 2400 mm 20 mm 105 mm, 125 mm, 145 mm 2 7 flooring from solid wood SPRUCE old Supplied raw timber materials are from beams more than 100 years old. Origin: Central Europe Standard finish: brushed Other finishes: clear or white oiled Delivery: assorted lengths and widths, each pack contains same lengths and widths Finished with tongue/groove on all 4 sides and small beveled edge all round. 500 – 2400 mm 20 mm 105 mm, 125 mm, 145 mm 2 8 flooring from solid wood ASH rustic Origin: Central Europe Standard finish: sanded, grit size 120 Other finishes: possibility of brushed and treated with clear oil or oil to colour swatch from company Overmat Delivery: assorted lengths and widths, each pack contains same lengths and widths Finished with tongue/groove on all 4 sides and small beveled edge all round. 500 – 2400 mm 15 mm 20 105 mm, 125 mm, 145 mm 2 9 flooring from solid wood ASH superior Origin: Central Europe Standard finish: sanded, grit size 120 Other finishes: possibility of brushed and treated with clear oil or oil to colour swatch from company Overmat Delivery: assorted lengths and widths, each pack contains same lengths and widths Finished with tongue/groove on all 4 sides and small beveled edge all round. 500 – 2400 mm 15 mm 105 mm, 125 mm, 145 mm 3 0 FLOORING SKIRTING BOARDS, SOLID 16 x 60 mm finger jointed, standard length 3 m Other finishes: treated with clear oil or oil to colour swatch from company Overmat. Spruce Skirting available also in cherry, larch, spruce old, and ash superior. Ash rustical e Oak antiqu da Acacia rk (steam treated) OVERMAT – for wood, a natural choice Prod. No. Content Description Floorservice® Hardwax-oil Classic 33301 33303 33305 1000 ml 2500 ml 5000 ml Hardwax-oil for all types of parquet and solid floors, on the basis of vegetable oils and waxes. Low usage: 1 litre is sufficient for 12 - 25 m2 when using 2 coats. Floorservice® Maintenance oil 33321 1000 ml For cleaning of all lacquered and oiled parquet and solid floors For cleaning and protection of all oiled parquet and solid floors 1 Litre is sufficient for 70 - 100 m2. Floorservice® Decking oil 33101 33103 1000 ml 2500 ml The high-quality treatment for wooden patios, garden fences, garden furniture and pergolas. Also suitable for exotic woods. 1 Litre is sufficient for 15 - 25 m2. Floorservice® Teakand garden furniture oil 33111 33113 1000 ml 2500 ml The high-quality treatment for wooden patios, garden fences, garden furniture and pergolas. Also suitable for exotic woods. 1 Litre is sufficient for 15 - 25 m2. More information in catalogue Overmat, www.pmh-co.eu 3 1 PRACTICAL INFORMATION AND TIPS FOR LAYING SOLID WOOD FLOORING General information about caring for solid wood flooring Flooring boards must be stored in a dry and moisture free area. The binding must be released and discarded only immediately prior to laying the wooden flooring. The wrapping can be discarded at time of delivery or at the time of storing to help the boards acclimatize to the room conditions. Installation of the flooring must be made only after the completion of all other associated works, bricklaying, decorating, plumbing, electrical work, painting and tiling. Before and during installation, it is preferable to warm the room where the flooring is to be installed to 18 – 20 °C and relative humidity at 50-60 %. Health environment is important not only for flooring but also for your general well-being. For best sustainment of the room climate, these conditions should be met, especially during the winter months when central heating can often reduce the relative humidity to below 45 %. Flooring boards should be checked in advance of laying the floor, for general flatness, evenness and any obvious faults (in the unlikely event of some manufacturing error or omission) to achieve ideal results of the finished product. Wood is a clean and natural product and its natural colour, structure and features are determined by nature. Wood is an ever changing, living material which will expand during periods of higher humidity or moisture content and equally, shrink as a result of lower moisture content. Raised areas, such as knots in the structure and colour abnormalities or deviations are typical in this product and should not be the reason for any warranty claims. The choice and selection of suitable planks is determined in-house at our factory by our highly experienced craftsmen. We cannot emphasize enough, the importance of the room climate. We highly recommend the room temperature be maintained at around 20 °C with a relative humidity of 50 % and it is important to watch this and try to keep these conditions consistent. If there are large fluctuations in these parameters, you may well experience gaps between the boards and some warping but this is not necessarily permanent. However, long term differences in optimum temperature and humidity can result in permanent changes to the flooring and therefore should not be the reason for any possible warranty claims. General recommendations for laying floor boards Before laying, substrate must be fully completed and controlled according to the general rules valid for the construction, for example conditions regarding the fixed areas and dryness, free of cracks and contamination. Installation must always begin at the walls and with leaving gaps of 12 to 15 mm for temporary wedges. Always begin with the groove to the wall (not the tongue). Lumps or bumps in the wall may indicate disparities in the necessary width of the wedges, in the longitudinal direction and be aware that it may be necessary to trim the edge of the beginning board, according to the profile of the wall, to maintain the necessary wedge gap. Attention should be paid to squareness of the room and the relative laying of the boards, also according to the squareness of the cut ends. We produce floor boards with tongue and groove around all their edges and thus they can be laid in endless rows where the initial piece connects perfectly with the next, consecutive, piece. The subsequent row should be laid, not in line with the first board but with an overlap of at least 30 cm. from the end of one row to the next row. The above procedure also helps ensure a minimum of waste. The final row must also be cut or trimmed again to maintain a 12 to 15 mm gap for the temporary wedges between the edge and the wall. For best results, tightening straps should be used during the laying process, up until the final row is laid and held in place by the wedges. After removal of the wedges, the skirting boards can be fitted but ensure the skirting boards are only fitted direct to the wall and not to the floor! Solid wood flooring must never be laid on electrically heated floors due to the rapid and localized raising of the temperature! 3 2 FITTING PROCEDURE Fitting by screws Floor boards should be laid on a dry wood base (support) in a span of 40 – 60 cm or directly on the existing floor (or chipboard type under-floor panels). Please make sure that all base materials are dry (max. 12 % relative humidity). If desired, boards can be installed on top of a suitable variable moisture vapour barrier. Foil vapour barriers must overlap the side wall to a height of 10 cms and by 20 cms from the end of one barrier to the next barrier. When fitting, the excess part can be trimmed with a sharp knife. Floor boards laid should be tightened from one to the next using tightening straps and screwed to the floor through the floor board tongue only, at an angle of 45 °, into the underlying beam or support floor. Recommended screws are 3.5 x 50 mm or 3.5 x 60 mm. The first row of boards may be screwed through the face at a suitable angle, in such a suitable location that the screw head will later be covered by the skirting boards. Individual screws should be concealed by drilling suitable holes with a countersink, to accommodate the screw heads. Fitted screws must obviously not impede the close fitting of the next row of boards at the tongue and groove connection. Any impediment may cause gaps and distortion of the final effect. Fitting by glue Floor boards can be mounted on any professionally prepared base (cement, dry mix, cast asphalt, plywood, chipboard, OSB boards etc.) by help with glue. Floor boards prior to glueing should be left in the room with a temperature of 15 – 25 °C with a relative humidity of 40 – 50 %. The temperature of the base should be minimum 15 °C, maximum 25 °C in the case of where under floor heating is installed, with a surface temperature of 20 °C . Residual moisture content of cement floors should be within 2 %, 0.3 % for air drying mortar and 12 % for magnesium based mortar preparations. In these cases, apply the glue by smearing across the whole base in such quantity that allows you to work within the setting time of the glue. Use a glue spreader with a tooth gap according to the recommendations of the glue manufacturer. For further information, check with the glue manufacturer of retailer. Surplus glue and glue deposits on the upper side of the floor boards must be completely removed before the glue hardens. The first and last line of the floor must be suitably weighted during the hardening state to maintain flatness and best adhesion. Laying of floating floors Solid wood flooring should ideally not be used in a floating floor type of installation. The floating type of installation must be conducted so that the base concrete floor vapour barrier must first be placed and subsequent materials following with respect to noise insulation materials such as felt, cardboard, felt etc. (according to the supplier’s instructions). Lay the boards directly on the substrate and pay attention to the individual floor boards which should be glued together at the tongue and groove. The most suitable bonding glue is the fast drying type. For this kind of laying, it is necessary to use tensioning belts in order to obtain a perfect connection. Ensure sufficient glue is used and clean any residual or squeezed out glue before it sets. Do not fix any board to any wall. Floating floors should be permitted to move, or “float” in any direction, during natural expansion or contraction. General information about oiled floors Wood lives. Oiled wood provides a more comfortable environment and indoor climate. Wooden flooring can cover the differences between those periods of higher and lower relative humidity. Oiled surfaces are also very robust and resilient to dirt. To help protect the surfaces against scuffing, scratching and excess wear, always try to install a suitably located cleaning zone (door mats) to catch dirt and moisture immediately outside the room door. This is particularly important when using coloured floors. Table and chair legs should always be fitted with sliding pads or felt protectors. Also, where necessary, ensure the bottom of doors are adjusted as necessary to prevent scraping, by a combination of trimming and/or raising the hinge positions. Further information about oiled floors and maintaining them can be obtained from the Overmat company brochure or check their website www.overmat.nl. 3 3 Solid wood and under floor heating If you opt for wooden floors in rooms with under floor heating, you should incorporate the following conditions when making the selection, installation and maintenance of the flooring: 1. The ONLY possibility is to use low-temperature warm water under floor heating. It is not possible to use electric heating mats due to their extremes of heating time and thermostatic range. 2. The selection of wood species is important. Due to temperature fluctuations, opt for wood which has slow and small response to temperature differences. Such suitable woods are oak, acacia, jatoba, mosaic parquets and 3-ply floor boards. Unsuitable woods are beech, ash and maple. 3. If using solid wood flooring, the thickness should be 15 mm maximum and the widths and lengths should be kept to a minimum. 4. There are large differences in sizes between solid floor boards and a solid ply-wood floor in the long and short boards and thin and thicker boards. Recommended woods are, for example, oak 15 x 105 x 500 until 1200 mm and acacia 15 x 102 (125) x 500 until 1500 mm. 5. If using under floor heating, you MUST only use the glued type of installation. It is most important to heat the floor before installation of the floor boards, according to the plumber or recommendations of the glue manufacturer or retailer. 6. Important: There must always be complete adhesion of the glue. Prior to laying the floor boards, the boards must be heated to the ambient room temperature. Glue must be flexible and designed for installation directly on the floor heating. Later cleaning and maintenance should only be used in accordance with the manufacturer’s recommendations. When mopping the floor, only use a lightly dampened cloth. It is recommended to have an internal room temperature of 200 °C and relative humidity of 55 %. Significant variations can occur in warping of boards and propagation of gaps or cracks. A long-term decrease in humidity can result in irreversible damage to the boards. Wood Hardness There are soft, medium and hard woods. Soft woods are such as Spruce, medium woods are such as Birch and European Maple and Larch, hardwoods are such as Canadian Maple and Acacia. The hard woods are not necessarily the best for outside constructions (damp areas) such as terrace decking. Whilst Sweet Chestnut is certainly not considered to be a hard wood, it is however ideally suited for external constructions. The method for measuring the hardness of wood is the Brinell test. This method was developed by the Swedish engineer J.A. Brinell, in connection with the World’s Fair in Paris in the year 1900. The procedure of this test is based on the pressing of a steel ball with a diameter of 10 mm, with a gradual increase in the load for 30 seconds on the wood sample with a humidity of 12 %. The Brinell value is determined by the subsequent size of the indentation in the wood surface. The higher the Brinell value, the more durable and resilient will be the wooden floor. 3 4 Types of wood (N/mm2) Types of wood (N/mm2) European ash 30 Jatoba 41 Canadian maple 34 Pine 19 Apple 41 European cherry 29 European silver birch 22 Larch 19 Plum 32 Merbau 40 Beech 34 American walnut 26 Sweet Chestnut 18 European walnut 32 Oak 34 Olive 51 Ash 38 Acacia (robine) Alder 12 Teak Spruce 12 Wenge 40 Hornbeam 36 Plum 41 46 28 - 38 Notes: For more products and information visit our website www.pmh-co.eu 3 5 P.M.H. Invest & Trade s.r.o. Přísečná 556 CZ 381 01 Český Krumlov Phone: 00420 380 711 237, 380 712 933 Fax: 00420 380 711 155, 380 711 247 E-mail: info@pmh-co.cz www.pmh-co.eu 500 – 2400 mm 20 mm