Cable Support Systems Introduction www.mkelectric.com.sg Content Introduction p a g e 3 Cable Trunking and Accessories 7 Cable Tray and Accessories The MK Ega metal cable trunkings, trays and ladders are designed for surface mounting to enclose electrical power, 12 Cable Ladder and Accessories telephone, computer, fibre optic, and structured cablings which form part of the wide range of MK Cable Management Systems to meet the needs of wiring installations in buildings. Designed to meet BS, IEC and SS standards, they are produced under strict quality control and using the latest full automation, computerised high-tech precision machineries. The state of art powder coating lines are the latest in technology making the finishes of the products of the highest quality. The precision parts manufactured make the whole system completely interchangeable and ensure fast and easy installation. It ensure a pleasant continuous run with smooth joints, strength and straightness. Combined with other patented MK Ega products such as Underfloor trunking system and PVC trunkings, just to name a few, will provide a total solution. We provide total solutions in steel cable support system. Cable support systems are available in three confirgurations: Cable trunking, cable tray and cable ladder. The type of support best suited for an application will depend on many factors including the nature of the cables to be installed, the site conditions and aesthetics. 1 We ensure that all of the materials used during the The MK Ega range of metal cable support and enclosure construction and finishing of their products conform to the system complies to the relevant specifications, ie. BS 4678, relevant standards. In particular, the relevant standards for SS249 and IEC 61084. For products that are to manufacturer steel are: standards; Declaration of Compliance according to ISO Guide 22 can be provided. • Pre-galvanised BS 10143 : 1993 • Mild Steel BS 1449 : Part 1 • Electro-galvanised BS EN10152 : 1994 • Stainless Steel MK Electric is an ISO 9002 certified manufacturer and supplier. AISI 304, 316 or 316L The below gauge guideline is for reference only. The accurate measurement should refer millimeter (mm) as an international standard measurement. Technical Using high quality grade steel with electro-galvanised, pre-hot dip galvanised or post hot dip galvanising ensure the Ega cable truckings, trays and ladders meet the high standard requirements of the relevant specifications against corrosion and mechanical strength. For products that are Standard Guideline for material Thickness (Gauge to millimeter) G24 0.4mm G18 1 - 1.2mm G22 0.6mm G16 1.6mm G20 0.8mm G14 2.0mm powder coated, high grade polyester powder coating with minimum 45 micron thickness ensure excellent protection against chemical corrosion as well as adding aesthetic and COLOUR & finishes for material colour codings. WHI - WhiteIB -Ivory Beige ORG -Orange GRY - Grey MK Ega range of steel cable support systems are tested and BLU - Blue GRN - Green surpasses the stringent requirements of salt-spray test. This RED -Red BLK - Black guarantees our products will withstand the high humidity in tropical weather conditions. HDG -Hot-Dip Galvanised All MK Ega products are designed with very low earthing resistance continuity bonding. The electrical continuity tests were conducted by the relevant test authorities and surpassed the latest specifications requirement. Several types of fastenings for trunking covers are available besides the screw fixed method. The quick fix turn clamps are available on request. A wide range of Ega factory manufactured accessories for the cable trunkings, trays and ladders will provide quick and high quality installation. 2 Cable Trunking & Accessories Cable Trunking System Tee Cross Straight External Riser (Outside) Tee Internal Riser (Inside) Straight Flatwise Elbow 3 Reducer Singapore standard cable trunking R2.5x13 SS249 : 1981 Class 1 Material : Electro-Galvanised Steel to BS EN10152:1994 Standard : SS249:1981 Class 1 Finish : Epoxy powder coated to a mininum of 45 micron Colour : Grey, Orange, Red, White, Ivory Beige, Green, Black, Blue Std length : 2.44 meter R2.5x13 03 03 Complete with : Coupler, Copper Link, Tapping Screw, Bolt & Nut Body 08 03 Recommended materials and type of finishing Materials Types of Finishing Galvanised Iron BS EN 10143:1993 Original finish Mild Steel (Cold rolled steel) BS1449:Part1:19991 or JIS G3141 Epoxy powder coated or hot-dip galvanised after fabrication to BS EN ISO1461:1999 Electro-Galvanised Steel BS EN10152:1994 Epoxy powder coated Stainless Steel Grade AISI 304, 316 or 316L Original finish Coupler R3.5x15 R3.5x15 R4x30 EMBOSS WORDING (on cable trunking cover) Available wording : (1) ELECT (2) TEL Top View (3) DATA (4) ALARM Other wording available up to a maximum of 7 alphabets. TRUNKING COVER WITH Turn-buckle fastener Trunking Size (Width) 50 - 600mm No. of fastener Per 2.44mm Length 6 Pcs Trunking Finishing Epoxy powder coated 4 Cable Trunking & Accessories Singapore standard Cable Trunking 249:1981 Class 1 SizeSteel Thickness (mm)Reference Number (mm) Body Cover SECC-P Electro Galvanised 50 x 25 1.0 1.0 EBT/IB/021 EMT/WHI/021 50 x 50 1.0 1.0 EBT/IB/022 EMT/WHI/022 75 x 50 1.2 1.2 EBT/IB/032 EMT/WHI/032 100 x 50 1.2 1.2 EBT/IB/042 EMT/WHI/042 100 x 75 1.2 1.2 EBT/IB/043 EMT/WHI/043 100 x 100 1.4 1.2 EBT/IB/044 EMT/WHI/044 125 x 50 1.4 1.2 EBT/IB/052 EMT/WHI/052 150 x 50 1.4 1.2 EBT/IB/062 EMT/WHI/062 150 x 75 1.4 1.2 EBT/IB/063 EMT/WHI/063 150 x 100 1.4 1.2 EBT/IB/064 EMT/WHI/064 150 x 150 1.4 1.2 EBT/IB/066 EMT/WHI/066 175 x 50 1.4 1.2 EBT/IB/072 EMT/WHI/072 200 x 50 1.6 1.4 EBT/IB/082 EMT/WHI/082 200 x 75 1.6 1.4 EBT/IB/083 EMT/WHI/083 200 x 100 1.6 1.4 EBT/IB/084 EMT/WHI/084 200 x 150 1.6 1.4 EBT/IB/086 EMT/WHI/086 225 x 50 1.6 1.4 EBT/IB/092 EMT/WHI/092 250 x 50 1.6 1.4 EBT/IB/102 EMT/WHI/102 275 x 50 1.6 1.4 EBT/IB/112 EMT/WHI/112 300 x 50 1.6 1.6 EBT/IB/122 EMT/WHI/122 300 x 75 1.6 1.6 EBT/IB/123 EMT/WHI/123 300 x 100 1.6 1.6 EBT/IB/124 EMT/WHI/124 300 x 150 1.6 1.6 EBT/IB/126 EMT/WHI/126 350 x 50 1.6 1.6 EBT/IB/142 EMT/WHI/142 375 x 75 1.6 1.6 EBT/IB/153 EMT/WHI/153 Instruction for Reference Number, example : E B T / OR G / 1 5 3 Example: EBT - EG/SS249 trunking with bracket Trunking size reference EMT - EG/SS249 trunking w/o bracket no. for 375 x 75mm CRT - Cold Rolled trunking SS249 trunking with bracket, 375 x 75mm Colours WHI- White IB - Ivory Beige ORG - Orange List no. GRY - Grey BLU - Blue GRN - Green EBT/ORG/153 RED - Red BLK - Black HDG - Hot-Dip Galvanised *Non standard colours available on request 5 Order an Orange Cable Trunking & Accessories Metal cable trunking accessories Internal Riser (EIR) Reducer (ER) External Riser (EER) Flatwise Elbow (EFE) Tee (EFT) Cross (EFC) 6 Cable Tray & Accessories Cable Tray System Tee 90o Elbow Cross Straight Straight Tee External Riser Reducer Internal Riser 7 straight edge perforated cable tray (ETS) 30 Top view 70 25 R3.5x25 R3.5x25 Recommended materials and type of finishing Materials Types of Finishing Galvanised Iron BS EN 10143:1993 Original finish Mild Steel (Cold rolled steel) BS1449:Part1:19991 or JIS G3141 Epoxy powder coated or hot-dip galvanised after fabrication to BS EN ISO1461:1999 Electro-Galvanised Steel BS EN10152:1994 Epoxy powder coated Stainless Steel Grade AISI 304, 316 or 316L Original finish standard sizes of epoxy powder coated & hot-dip galvanised cable tray Width (mm) ThicknessFlange height (W) 0.6mm 0.8mm 1.0mm 1.2mm 1.4mm 1.6mm 2.0mm G22 G20 G18 G18 G16 G16 G14 \ (mm) 50 12 75 12 100 15 150 15 200 20 250 20 300 25 350 25 400 25 450 25 500 25 550 25 600 30 750 30 800 30 900 30 1000 30 Indication of the gauge of Epoxy powder coated materials Indication of the gauge of Hot-dip galvanised materials 8 Cable Tray & Accessories Straight edge perforated cable tray accessories Internal Riser (ETIR) External Riser (ETER) Reducer (ETR) Tee (ETET) Elbow (ETFE) Cross (ETEC) Instruction for Reference Number, example : E T S / 5 0 / G 1 8 / 3 OR G ETS - Straight Edge Perforated Cable Tray EMD- Medium Perforated Cable Tray EHD - Heavy Duty Perforated Cable Tray Size (width) - 50mm Gauge - G18 (Thickness) Colours WHI- White GRY- Grey ORG- Orange GRN- Green BLU - Blue BLK - Black RED - Red HDG- Hot-Dip Galvanised IB - Ivory Beige *Non standard colours available on request 9 Example: Finishes & Material 1- Galvanised iron (Original finish) 2- Mild Steel (Epoxy powder coated or hot-dip galvanised) 3- Electro-Galvanised Steel (Epoxy coated) 4- Stainless Steel (Original finish) Order an Orange Straight Edge Perforated Cable tray, size of 50mm, thickness of G18, on Electro-Galvanised Steel Material. List no. ETS/50/G18/3ORG medium/heavy duty return flange perforated cable tray (Emd/ehd) Top view Fishplate/Connector 12 Return Flange Front View H - 25 OR 50 OR 75 OR 100 30 25 R3.5x25 Return FlangE perforated cable tray accessories 90º 90º 90º 90º Bend 90º Elbow External Riser 90º Internal Riser Tee Cross 10 Cable Tray & Accessories rough type perforated cable tray (with cover) ø5x13 ø3 03 08 ø7x25 Recommended materials and type of finishing Materials Types of Finishing Galvanised Iron BS EN 10143:1993 Original finish Mild Steel (Cold rolled steel) BS1449:Part1:19991 or JIS G3141 Epoxy powder coated or hot-dip galvanised after fabrication to BS EN ISO1461:1999 Electro-Galvanised Steel BS EN10152:1994 Epoxy powder coated Stainless Steel Grade AISI 304, 316 or 316L Original finish 11 Cable Ladder & Accessories Cable Ladder System Tee Reducer External Riser Cross Straight Internal Riser 90o Elbow 12 Cable Ladder & Accessories Knock down type Cable ladder (ELS) Top view R3x18 R3x18 R3x18 Rung for supporting cable 2 Holes R5x20 100 (ext) Front View Note : Actual size is based on millimeter measurement. Sizes up to 1200mm Width are available upon request. 4 Holes R5x20 Standard Length : 2.44 meter Standard Materials : Electro-galvanised steel 2.0mm (Side Rail) & 1.5mm (Rung) Complete with : Joint Plate, Bolt and Nut, Copper Link Recommended materials and type of finishing Materials Types of Finishing Mild Steel (Cold rolled steel) BS1449:Part1:19991 or JIS G3141 Epoxy powder coated or hot-dip galvanised after fabrication to BS EN ISO1461:1999 Electro-Galvanised Steel BS EN10152:1994 Epoxy powder coated Stainless Steel Grade AISI 304, 316 or 316L Original finish 13 welded type Cable ladder (ELS) Top view R3x18 R3x18 R3x18 Rung for supporting cable Front View 2 Holes R5x20 30 20 50 Note : Actual size is based on millimeter measurement. Sizes up to 1200mm Width are available upon request. 30 4 Holes R5x20 Standard Length : 2.44 meter Standard Materials : Electro-galvanised steel 2.0mm (Side Rail) & 1.5mm (Rung) Complete with : Joint Plate, Bolt and Nut, Copper Link Recommended materials and type of finishing Materials Types of Finishing Mild Steel (Cold rolled steel) BS1449:Part1:19991 or JIS G3141 Epoxy powder coated or hot-dip galvanised after fabrication to BS EN ISO1461:1999 Electro-Galvanised Steel BS EN10152:1994 Epoxy powder coated Stainless Steel Grade AISI 304, 316 or 316L Original finish 14 Cable Ladder & Accessories Instruction for Reference Number, example : E L S / 1 0 0 0 / W HI / 2 Example: ELS - Knock down type ladder Order a White Knock or Welded type ladder Finishes & Material 1- Galvanised iron (Original finish) 2- Mild Steel (Epoxy powder coated or hot-dip galvanised) 3- Electro-Galvanised Steel (Epoxy coated) 4- Stainless Steel (Original finish) Size - 1000 mm Colours WHI- White GRY- Grey ORG- Orange BLU - Blue GRN- Green BLK - Black RED - Red HDG- Hot-Dip Galvanised IB Down type cable ladder, size of 1000mm, on Mild Steel material List no. ELS/1000/WHI/2 - Ivory Beige *Non standard colours available on request cable ladder accessories 90o 90o 45o Internal Riser (ELIR) External Riser (ELOR) Elbow (ELE) Tee (ELET) Reducer (ELR) Cross (ELEC) 15 Cable Ladder & Accessories Horizontal Adjustable Ladder Joint 90o Bend Angle (ELB) Adjustable Risers Vertical Adjustable Ladder Joint various types of cover for cable ladder and tray are shown below: Peaked Flanged Solid Flanged Solid Non-flanged Ventilated Flanged Ventilated Non-flanged 16 MK Electric MK Electric (Singapore) Pte Ltd 8 Pandan Crescent, UE Tech Park #01-06 (LL4), Singapore 128464 Telephone : (65) 6461 6333 Facsimile : (65) 6461 6336 / (65) 6461 6338 MK Electric (Malaysia) Sdn Bhd (Co. No. 39068-A) Komplek Perusahaan LTAT Jalan Pengapit 15/19, 40000 Shah Alam Selangor Darul Ehsan, Malaysia Telephone : (603) 5519 4507 Facsimile : (603) 5510 8867 MK Electric (China) Ltd 25/F Honeywell Tower, Olympia Plaza Telephone : (852) 2331 9133 255 King’s Road, North Point, Hong Kong (852) 2834 1988 Facsimile : (852) 2151 9465 PT. MK Electric (Indonesia) Mangga Dua Harco Blok E25, Floor 4 Jakarta 10730 Telephone : (62) 021 625 6204 Website www.mkelectric.com.sg Publication No: MKS_CMP_0808 Facsimile : (62) 021 612 1987