CONTROL BOARD REPLACEMENT KIT
K1A6426-2
To reduce the risk of SEVERE INJURY or DEATH:
• Disconnect ALL electric and battery power BEFORE performing ANY service
or maintenance.
• Without a properly installed safety reversal system, persons (particularly small children)
could be SERIOUSLY INJURED or KILLED by a closing gate.
• Too much force on gate will interfere with proper operation of safety
reversal system.
• NEVER increase force beyond minimum amount required to close gate.
• NEVER use force adjustments to compensate for a binding or sticking gate.
• If one control (force or travel limits) is adjusted, the other control may also need
adjustment.
• After ANY adjustments are made, the safety reversal system MUST be tested. Gate MUST
reverse on contact with a rigid object.
• READ AND FOLLOW ALL INSTRUCTIONS.
• ANY maintenance to the operator or in the area near the operator MUST NOT be
performed until disconnecting the electrical power and locking-out the power via the
operator power switch. Upon completion of maintenance the area MUST be cleared and
secured, at that time the unit may be returned to service.
• Disconnecting power at the fuse box BEFORE proceeding. Operator MUST be properly
grounded and connected in accordance with local electrical codes.
NOTE: The operator should be on a separate fused line of adequate capacity.
• NEVER let children operate or play with gate controls. Keep the remote control away
from children.
• ALWAYS keep people and objects away from the gate. NO ONE SHOULD CROSS THE
PATH OF THE MOVING GATE.
• Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or
stop when an object activates the non-contact sensors. After adjusting the force or the
limit of travel, retest the gate operator. Failure to adjust and retest the gate operator
properly can increase the risk of INJURY or DEATH.
• Activate gate ONLY when it can be seen clearly, is properly adjusted and there
are no obstructions to gate travel.
INSTALLATION
Before installing the new control board, be sure to note the locations of all terminal block connections.
After installing the new control board, the limits, force adjustments and remote controls will have to be reprogrammed.
1
2
3
4
5
6
7
9
10
11
12
Disconnect all power to the gate operator.
Remove the cover and dust guard from the gate operator.
Disconnect the battery.
Disconnect the coaxial cable and all terminal block connections from the control board.
Remove the mounting screws from the control board.
Reconnect all terminal block connections and the coaxial cable.
Reconnect the battery.
Reconnect power to the gate operator.
Verify all other inputs and outputs as necessary (photoelectric sensors, edges, loops, locks,
alarm, reset, accessory power, open and single button).
Remove the control board.
Copy all settings from the existing control board to the new
control board (Force and Timer-To-Close).
8 Install the new control board with the mounting screws.
Cover
Coaxial
Cable
Terminal
Blocks
Terminal
Blocks
Solar Panel
Connector
Transformer
Battery
Plug
Battery
1
Dust Guard
ADJUSTMENT
LEARN LIMIT ASSEMBLY
The limits are internal settings that indicate when the gate is in the fully open position and the fully closed position. For proper functionality, the limits must be programmed during the
installation process.
The learn limit assembly is a critical part of programming of the limits. BEFORE programming any limits the learn limit nut MUST be in the center position when the gate is fully closed. When the
learn limit nut loses contact with the learn limit switch the operator will start counting as the gate opens. The gate has to travel a minimum of 6 feet in order to program the limits. The chain
must be connected to the operator before the limits can be programmed. If the operator is operated when the chain is not connected the learn limit nut will have to be adjusted.
SINGLE GATE LEFT-HAND SIDE
1 Verify the learn limit nut is centered.
2 Close the gate.
3 Press and release the LEARN LIMITS button. The SET OPEN LIMIT LED will blink.
Learn Limit Nut
2
1
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Learn Limit Switch
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PROGRAM OPEN
4 Press and hold the GATE 1 right button to move the gate to the desired OPEN position.
GA
A
When the gate is in the desired position, release the button.
NOTE: The Gate 1 right and left buttons can be used to jog the gate back and forth
as needed.
SET
N
OPEN
LIMIT
the gate is in the desired OPEN position, press and release the LEARN LIMITS button.
5 When
The control board will beep and the SET CLOSE LIMITS LED will blink.
SET
CLOSE
LMT
3
LEARN
LIMITS
LEARN LIMITS Button
PROGRAM CLOSE
6
7
Press and hold the GATE 1 left button to move the gate to the desired CLOSED position.
When the gate is in the desired position, release the button.
NOTE: The Gate 1 right and left buttons can be used to jog the gate back and forth
as needed.
When gate is in the desired CLOSED position, press the LEARN LIMITS button. The
control board will beep and the SET CLOSE LIMITS LED will stop blinking.
GATE 1 Right Button
LEARN LIMITS Button
DIAGNOSTIC
GA
A
4
5
GATE 1
SET
OPEN
LIM T
LEARN
LIMITS
"
EEP
SET
CLO
"B
GATE 1 Left Button
Programming is now complete. (If the SET OPEN LIMIT LED continues to blink, repeat
programming or refer to the following page.)
Test the limits by pressing the SINGLE BUTTON to open and close the gate.
SET
CLOSE
LIM T
LEARN LIMITS Button
DIAGNOSTIC
GA
A
6
7
GATE 1
SET
OPEN
LIMIT
SET
CLOSE
LIM T
SET
CLO
LEARN
LIMITS
"
EEP
"B
SINGLE GATE RIGHT-HAND SIDE
1 Verify the learn limit nut is centered.
2 Close the gate.
3 Press and release the LEARN LIMITS button. The SET OPEN LIMIT LED will blink.
Learn Limit Nut
4
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Learn Limit Switch
Press and hold the GATE 1 left button to move the gate to the desired OPEN position.
When the gate is in the desired position, release the button.
NOTE: The Gate 1 right and left buttons can be used to jog the gate back and forth as
needed.
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5
2
1
PROGRAM OPEN
GA
A
SET
N
OPEN
LIMIT
When the gate is in the desired OPEN position, press and release and release the
LEARN LIMITS button. The control board will beep and the SET CLOSE LIMITS LED will blink.
SET
CLOSE
LMT
3
PROGRAM CLOSE
LEARN
LIMITS
LEARN LIMITS Button
6
Press and hold the GATE 1 right button to move the gate to the desired CLOSED
position. When the gate is in the desired position, release the button.
NOTE: The Gate 1 right and left buttons can be used to jog the gate back and forth
as needed.
the gate is in the desired CLOSED position, press and release the
7 When
LEARN LIMITS button. The control board will beep and the SET CLOSE LIMITS LED will
stop blinking.
Programming is now complete. (If the SET OPEN LIMIT LED continues to blink, repeat
programming or refer to the following page.)
Test the limits by pressing the SINGLE BUTTON to open and close the gate.
DUAL GATES
Refer to the owner's manual for dual gate programming.
4
LEARN LIMITS Button
GATE1 Left Button
5
DIAGNOSTIC
GA
A
SET
OPEN
LIMIT
GATE 1
GATE 1 Right Button
GATE 1
SET
CLOS
2
"
"B
LEARN LIMITS Button
7
DIAGNOSTIC
LEARN
LIMITS
EEP
SET
CLO
6
SET
CLOSE
LIMIT
GA
A
SET
OPEN
L MIT
SET
CLOSE
LIM T
"
EEP
"B
LEARN
LIMITS
IF THE LIMITS WILL NOT PROGRAM
Learn Limit Nut
3
1
2 Manually close the gate.
3 Remove the learn limit cover and move the learn limit nut to the center position.
4 Press the reset switch to NORMAL OPERATION.
Disconnect the operator by pressing the reset switch to RESET/DISCONNECT.
1
Learn Limit Switch
RESET/
DISCONNECT
Try to program the limits again.
NORMAL
OPERATION
4
FORCE ADJUSTMENT
The operator is equipped with an obstruction sensing feature. If the gate encounters an
obstruction the operator will automatically reverse direction for a short time and stop. Based
on the length and weight of the gate it may be necessary to make force adjustments. The
force adjustment should be high enough that small objects such as branches or wind will not
cause nuisance interruptions but low enough to prevent serious injury to a person or a vehicle.
1
2
SINGLE BUTTON
1
FORCE
Use the SINGLE BUTTON to open and close the gate.
2
If the gate stops or reverses before reaching the fully open or closed position increase the
force by turning the force control clockwise.
OFF
MAX
3 If the gate hits a rigid object and does not stop or reverse, decrease the force by turning the
force control counterclockwise.
4 Run operator through a complete cycle and verify proper operation.
NOTE: Weather conditions can affect the gate movement, so seasonal adjustment may be
required. The force control is factory set to the mid-position.
TEST
After any adjustments are made, test the operator:
1 Use the SINGLE BUTTON to open and close the gate.
2
SINGLE BUTTON
1
Test the limits by making sure the gate is stopping at the OPEN and CLOSE limits.
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the force by making sure the gate will stop and reverse direction for a short time on
3 Test
contact with an obstruction.
3
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3
PROGRAMMING
A combined total of 50 remote controls and keyless entry PINs can be programmed to
the operator.
TO ADD OR REPROGRAM A REMOTE CONTROL
(NOT PROVIDED)
1
2
1
Press and release the LEARN XMITTER button (LED will light).
LEARN
XMITTER
Press the remote control button. The LED will flash and the alarm output will activate twice.
To program additional remote controls, repeat the steps until all the remote controls are
programmed.
TO ADD, REPROGRAM OR CHANGE A WIRELESS KEYLESS
ENTRY PIN (NOT PROVIDED)
1 Press and release the LEARN XMITTER button (LED will light).
2 Enter a 4-digit personal identification number (PIN) of your choice on the keypad.
the ENTER button on the keypad. The LED will flash and the alarm output will
3 Press
activate twice.
ERASE ALL CODES
Press and hold the LEARN XMITTER button on the control board until the learn indicator light
goes out (approximately 6 seconds). All previous codes are now erased.
NOTICE: To comply with FCC and or Industry Canada (IC) rules, adjustment or modifications of this
receiver and/or transmitter are prohibited, except for changing the code setting or replacing the
battery. THERE ARE NO OTHER USER SERVICEABLE PARTS.
Tested to Comply with FCC Standards FOR HOME OR OFFICE USE. Operation is subject to the
following two conditions: (1) this device may not cause harmful interference, and (2) this device
must accept any interference received, including interference that may cause undesired operation.
01-35975
© 2009, The Chamberlain Group, Inc.
All Rights Reserved
2
1
LEARN
XMITTER
2
1
PIN Number
? ? ? ?
LEARN
XMITTER