Product Bulletin 62.3:304 November 2007 304 and 304L Position Switches Type 304 and 304L Electrical Position Switches The Type 304 and 304L electrical position switches are normally mounted on a control valve actuator to operate alarms, signal lights, relays, motors, solenoid valves, or other equipment when valve travel reaches predetermined points. The Type 304 position switch (see figure 1) is for applications that require only one or two switches. The Type 304L position switch is for applications that require three or more switches with a maximum of six switches. The individual switches can be adjusted to operate at any point of travel within the 90 degrees of cam rod rotation. W5939 / IL Figure 1. Type 304 Electrical Position Switch with Cover Removed When the position switch is used with sliding-stem valves, the operating arm (see figure 2) converts linear valve travel to rotary motion of the cam rod. When the position switch is used on many of the rotary shaft actuator applications, a coupler links the position switch and actuator directly. Use of the Type 304 and 304L position switches is not limited to FisherR actuators or equipment. The position switches can be used wherever linear or rotary motion can be transmitted to them. Note D Protection From Harsh Environments— Housing meets CSA Enclosure 4 and NEMA 4X specifications. D Easy to Adjust— Point of actuation of each switch is easily adjusted by rotating the cam on the cam rod; a spring washer retains the cam in the desired position. D Application Versatility— The switch mounts on most Fisher sliding stem or rotary actuators, or on other mechanical devices. Switch ratings (see tables 2 and 3) are compatible with a variety of power supplies and loads. The switches can be wired either normally open or normally closed. D Easy Maintenance— The position switch is screwed to its mounting and coupled to the device. Also, individual switches can be removed from the housing without removing the position switch housing from its mounting. D200068X012 Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use, or maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end-user. Features www.Fisher.com Product Bulletin 62.3:304 November 2007 304 and 304L Position Switches Specifications Operative Temperature Range Available Configurations J Type 304 Switch: Unit contains one or two switches J Type 304L Switch: Unit contains three, four, five, or six switches Maximum Cam Rotation 90 degrees between point of actuation of first switch and point of actuation of last switch −40 to +82°C (−40 to +180°F) Construction Materials Base and Cover: Aluminum Cams and Cam Rod: Stainless steel Operating Arm: Plated steel Flexible Coupling: Polyurethane and steel hub Cam Gears: Plated steel O-Rings: Nitrile Adjustment Point of activation of each switch is adjusted by rotating the cam with the geared nut (see figure 2) Switch Type Single-pole, double-throw Mounting Parts are available for mounting on most Fisher actuators Switch Electrical Ratings Service Ratings (when wired at the factory): See tables 2 and 3. Maximum Continuous Current: 20 amperes Maximum Inrush Current: 30 amperes with normally-closed contacts; 25 amperes with normally-open contacts Electric Motor Rating: Capable of switching a 3/4 horsepower electric motor at 125 VAC or a 1-1/2 horsepower motor at 250 VAC Hazardous Area Classification Conduit Connection With Bushing: 3/4 NPT internal connection accepts a maximum of six 14-gauge wires Without Bushing: 1-1/4 NPT internal connection accepts a maximum of eighteen 14-gauge wires For Explosion Proof Installation: Appropriate conduit seal is required 460 mm (18-inches) from housing Approximate Weight Type 304 Switch (with two switches and cover): 2.3 kg (5 pounds) Type 304L Switch (with six switches and long cover): 4.5 kg (10 pounds) Explosion proof, Explosion proof Options APPROVED Refer to table 1 for additional information Terminal strip(s) NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 − Process Instrument Terminology. Table 1. Hazardous Area Classifications—CSA (Canada) and FM (United States) CERTIFICATION BODY CSA FM 2 CERTIFICATION OBTAINED (Explosion Proof) Class/Division Class I, Division 1 GP C,D (Explosion Proof) Class/Division Class I, Division 1 GP C,D TEMPERATURE CODE ENCLOSURE RATING T5 (Tamb = 82°C) CSA ENC 4X T5 (Tamb = 82°C) NEMA 4X Product Bulletin 62.3:304 November 2007 304 and 304L Position Switches SWITCH 1 ACTUATES AT VALVE CLOSED POSITION OPERATING ARM ACTUATOR STEM UP 2 OPTIONAL SWITCHES ARE SET AS REQUIRED CAM GEARED NUT CAM ROD 1 TERMINAL STRIPS ARE OPTIONAL ACTUATOR STEM DOWN NOTES: 1 SWITCHES ACTUATE AS ACTUATOR STEM TRAVELS DOWN OR AS ROTARY VALVE SHAFT ROTATES COUNTERCLOCKWISE. 2 SWITCH FARTHEST FROM BASE ACTUATES AT FULLY OPEN VALVE POSITRON, UNLESS SPECIFIED OTHERWISE. 42A0105-D A1313-4 / IL Figure 2. Cam and Switch Details Table 2. Direct-Current Service Ratings NON-INDUCTIVE DIRECT CURRENT Heater Load Volts Normally Open Contact Amperes Normally Closed Contact Amperes 6-8 12-14 24-30 110-115 220-230 15 15 6 0.4 0.2 20 20 6 0.4 0.2 INDUCTIVE Lamp Load (Tungsten) Normally Normally Open Closed Contact Contact Amperes Amperes 1.5 1.5 1.5 0.4 0.2 3 3 3 0.4 0.2 Motor, Relay, or Solenoid Load Normally Normally Closed Open Contact Contact Amperes Amperes 20 10 5 0.05 0.03 15 10 5 0.05 0.03 Table 3. Alternating-Current Service Ratings ALTERNATING CURRENT HEATER LOAD Volts Normally Open Contact Amperes Normally Closed Contact Amperes 110-125 220-250 440-480 20 20 20 20 20 20 LAMP LOAD (TUNGSTEN) Normally Normally Open Closed Contact Contact Amperes Amperes 2.5 1.25 0.75 3 2.5 1 MOTOR, RELAY, OR SOLENOID LOAD Normally Normally Open Closed Contact Contact Amperes Amperes 15 15 2.5 15 15 2.5 3 Product Bulletin 62.3:304 November 2007 304 and 304L Position Switches 44 (1.75) 35 (1.35) 1 2 33 (1.28) 117 (4.63) 130 DIA (5.12) 11 (0.44) 73 (2.88) 1/4-INCH 20 UNC 4 HOLES 1 1/4 NPT REAR VIEW 3 SIDE VIEW mm (INCH) NOTES: 1 TYPE 304 SWITCH COVER SIZE 184 mm (7.25 INCHES). TYPE 304L SWITCH COVER SIZE 251 mm (9.88 INCHES). 2 SWITCH COVER REMOVAL CLEARANCE: SFOR TYPE 304 SWITCH COVER, 95 mm (3.7 INCHES). SFOR TYPE 304L SWITCH COVER, 165 mm (6.5 INCHES). 3 CONDUIT BUSHING PROVIDES 3/4 NPT OPENING. 22A2326-C B0682-3 / IL Figure 3. Exterior Dimensions Installation Complete mounting parts are available for mounting on most Fisher actuators. For other applications, provide suitable mounting parts to transmit input motion to the cam rod. Electrical connections are made directly to individual switches if the unit is not equipped with the optional terminal strip. Or, the connections are made to the optional terminal strip that is factory wired to the switches. The individual switches or optional terminal strip are marked so the switch circuits can be wired for normally-open or normally-closed operation. A suitable conduit connector should be installed in the conduit connection. Dimensions are shown in figures 3, 4, and 5 and tables 4 and 5. 3. If the 304 switch is ordered mounted on a control valve assembly, the cam and switch nearest the switch base (switch 1) are adjusted at the factory so that this switch actuates at the valve closed position. For units with two switches, the switch farthest from the base actuates at the valve fully open position. If other action is desired, or if three or more switches are ordered, specify the valve travel at which these switches are to actuate. 4. Optional terminal strip if desired. Note Ordering Information When ordering, please specify: 1. Number of individual switches desired. 2. If mounting parts for a Fisher actuator are ordered, specify actuator type, size, and travel. 4 Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use, or maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end-user. Product Bulletin 62.3:304 November 2007 304 and 304L Position Switches Table 4. Dimension A for Sliding-Stem Valves (see figure 4) DIMENSION A, mm ACTUATOR 350 and 470 Series SWITCH TYPE DIMENSION A, INCHES Actuator Size 304 236 40, 43, 46 256 304L 303 322 30 60, 63, 64, 68 260 80, 86, 100, 130 298 327 365 Actuator Size −−− −−− −−− −−− 9.31 40, 43, 46 10.06 −−− −−− 11.94 12.69 30 Actuator Size 304 40, 43, 46 264 304L 353 Type 478 60, 64 68 −−− −−− −−− 260 282 −−− −−− −−− 40, 43, 46 10.38 −−− −−− −−− 327 331 −−− −−− −−− 13.88 −−− −−− 10.25 11.12 −−− −−− −−− 12.88 13.25 −−− −−− −−− Actuator Size 60, 68 80, 100 −−− −−− −−− −−− 60, 68 80, 100 −−− −−− −−− −−− 304 260 298 −−− −−− −−− −−− 10.25 11.75 −−− −−− −−− −−− 304L 327 365 −−− −−− −−− −−− 12.88 14.38 −−− −−− −−− −−− Actuator Size 20, 32 −−− −−− −−− −−− −−− 20, 32 −−− −−− −−− −−− −−− 304 362 −−− −−− −−− −−− −−− 14.25 −−− −−− −−− −−− −−− 304L 402 -- −−− −−− −−− −−− 15.81 −−− −−− −−− −−− −−− Actuator Size 25, 50 100 −−− −−− −−− −−− 25, 50 100 −−− −−− −−− −−− 304 248 289 −−− −−− −−− −−− 9.75 11.38 −−− −−− −−− −−− 304L 314 356 −−− −−− −−− −−− 12.38 14.00 −−− −−− −−− −−− 304 254 40, 45, 46 256 304L 319 322 30, 34 Actuator Size 50, 60 70 80 87 30, 34 260 319 302 298 10.00 40, 45, 46 10.06 327 388 368 365 12.56 12.69 Actuator Size Type 1250 and 1250R −−− −−− Actuator Size 657 and 667 Series 14.38 −−− 68 Actuator Size Type 585 and 585R 12.88 −−− 60, 64 Actuator Size Type 513 and 513R 80, 86, 100, 130 11.75 Actuator Size Actuator Size Type 478-16 60, 63, 64, 68 10.25 304 225, 450 265 304L 288 50, 60 70 80 87 10.25 12.56 11.88 11.75 12.88 15.19 14.50 14.38 Actuator Size 675 −−− −−− −−− −−− −−− 225, 450 10.42 11.33 −−− −−− −−− −−− −−− 13.05 13.96 −−− −−− −−− −−− 675 −−− −−− −−− −−− 332 −−− −−− −−− 355 −−− −−− −−− A 187 (7.38) A 21A8707-B 15A6785-A A2313-1 / IL SWITCH MOUNTED ON TYPE 657 ACTUATOR CONDUIT CONNECTION SWITCH MOUNTED ON TYPE 513 ACTUATOR mm (INCH) Figure 4. Dimensions When Used With Actuators Mounted on Sliding Stem Valves (see table 4) 5 Product Bulletin 62.3:304 November 2007 304 and 304L Position Switches A A SWITCH MOUNTED ON TYPE 1051 ROTARY ACTUATOR SWITCH MOUNTED ON TYPE 1061 ROTARY ACTUATOR A 165.1 (6.50) A SWITCH MOUNTED ON TYPE 1076 HANDWHEEL ACTUATOR (SIZES 1 AND 2) B1209-2 / IL SWITCH MOUNTED ON TYPE 1076 HANDWHEEL ACTUATOR (SIZE 3) Figure 5. Dimensions When Used With Actuators Mounted on Rotary-Shaft Valves (see table 5) 6 mm (INCH) Product Bulletin 62.3:304 November 2007 304 and 304L Position Switches Table 5. Dimension A for Rotary Valves (see figure 5) DIMENSION A, mm ACTUATOR Types 1051, 1052 SWITCH TYPE DIMENSION A, INCHES Actuator Size Actuator Size 20 33, 40, 60, 70 20 33, 40, 60, 70 304 273 265 10.75 10.44 304L 340 332 13.38 Actuator Size Type 1061 304 304L Type 1066 & 1066SR All 10.44 332 13.06 Actuator Size 304 All All 260 10.25 327 12.88 Actuator Size Actuator Size 304 304L Type 1076 All 265 Actuator Size 304L Type 1069 All All 260 10.25 327 12.88 Actuator Size Actuator Size 1 2 3 1 2 3 304 276 279 184 10.88 11.00 7.25 304L 343 346 251 13.50 13.62 9.88 Actuator Size Type 1077 13.06 Actuator Size Actuator Size 0-KE, 2-KE 6-KE 7-KE, 9-KE 0-KE, 2-KE 5-KE 7-KE, 9-KE 304 327 265 272 12.88 10.44 10.69 304L 394 332 338 15.50 13.06 13.31 7 Product Bulletin 304 and 304L Position Switches 62.3:304 November 2007 Fisher is a mark owned by Fisher Controls International LLC, a member of the Emerson Process Management business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user. Emerson Process Management Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461 www.Fisher.com 8 EFisher Controls International LLC 1984, 2007; All Rights Reserved Printed in USA