Electrolytic Extraction of Carbon from Carbon Dioxide in Molten Salts and Applications George Z. Chen Energy and Sustainability Research Division, Department of Chemical and Environmental Engineering, Faculty of Engineering, University of Nottingham george.chen@nottingham.ac.uk http://inhabitat.com/los-alamos-laboratory-harvestsfuel-from-air/ http://www.sciencedaily.co m/releases/2008/01/0801 03135757.htm ..... but the CO2 gas is not visible, and the white "smoke" in the pictures is most likely steam ..... Molten Salts Electrolysis for CO2 Capture and Utilisation Solar Electrolyser CO2 - O2 molten salt bath conc. solar heat (CSH) + Si solar panel (PV) solar dish (parabolic) + Principle: Using solar energy devices to provide the electricity and heat for electrolysis of CO2 (and H2O) absorbed in the molten salt into solid carbon (or hydrocarbons) and O2 gas. CO2 = C + O2 U = 1.024 V (673 K) CO2 + 2H2O = CH4 + 2O2 U = 1.037 V (673 K) Energy storage density: Carbon powder (Apparent density of packed carbon powder: 0.792 g/mL) electricity Chen GZ, A Feasibility Study of Solar-Electrochemical Cells for Capturing Atmospheric Carbon, The Royal Society 2007 Brian Mercer Feasibility Award, (2006) 25.97 MJ/L (7.21 kWh/L) Methanol (Density: 0.792 g/mL) 16.71 MJ/L (4.64 kWh/L) Utilisation of Solar Energy for CO2 → C + O2 Energy consumption: < 40 Wh/kg-C 850 oC, 4 V, 2hrs Li-K-CaCl2 + CaCO3 Output adjustable battery stack (Powergorilla, up to 12 V) AO Oluwagbemiga, M. Mohammed, MEng Research and Development Project, Univ. Nottingham (2010). CO2 → C + O2 Simple Reactor & Fast Process Ni 5 mm rod cathode, Graphite anode, CO2 atmosphere, 520 oC, 0.30CaCl2-0.17CaCO3-0.43LiCl-0.10KCl 0.4 N2: 100 mL/min CO2: 100 mL/min Current (A) 0.35 0.3 0.25 0.2 N2: 200 mL/min 2.0 V, C.E.: >80 %; E.C.: <22 kWh/kg-C 0.15 0.1 1.5 V 1.8 V 2.0 V 0.05 39 kJ g-CO2 0 0 20 40 60 80 100 120 4.0 V, 579 oC –1C.E.: >80 %; E.C.: <45 kWh/kg-C 140 Time (min) 1.0 ~ 2.5 V CO2 gas in CO2 gas out SnO2 anode > 15000 A/m2 Mild steel cathode > 1 kg/m2h CO2 environment Furnace Molten salt 10 mm N2 / CO2 flow rate (mL/min, L to R): 200:0; 150:50, 100:100, 50:150, 0:200 CO2 → C + O2 Direct Carbon Fuel Cells Electro-oxidation,150 mA, 599 °C, CO2 (3) CO32- → CO2 + ½O2 + 2e- Pt wire WE, 10 mV/s, 599 °C, CO2 (1) (2) (3) 2O2- → O2+ 4e ?? (2) C + 2CO32- → 3CO2 + 4e(1) C + 2O2- → CO2 + 4e- Electro-deposition: -2.77 V. WE: 5 mm dia. mild steel rod; CE: 10 mm dia. graphite rod; RE: Ag/AgCl (Al2O3 membrane) MS: Li2CO3-Na2CO3 (mol ratio: 52:48). After electro-deposition. At the end of (2). CO2 → C + O2 Seasonal Energy Storage Current efficiency > 90% Direct Use in Supercapacitors Die-pressed 13 mm dia. pellets 30 mg pellets thickness : 0.24 mm 50 mg pellets thickness : 0.35 mm Electrolysis: 5 V, 540 oC Electrolyte: 3 M KCl; Current collector: Ti foils 10 mV/s Cs up to 185 F/g Symmetrical sandwich cell Cell voltage (V) Costs of different types of carbon Type of carbon Cost ($ kg-C-1) Coal 0.1 - 0.3 General purpose Carbon from CO2 activated carbon (This work) 0.5 - 3 3-5 Supercapacitor grade activated carbon Carbon nanotubes and graphenes 20 - 40 200 - 400 Data shown here are the authors’ own knowledge gained in various research projects. CO2 → C + O2 Carburisation of Metals Surface hardening is an economical way to enhance performance of mild steels. o Camshaft o Self drill screw o Chains o Gearbox o Lock shackles o Hoist rings o Gear Carburised metal is difficult to machine. Carburisation is carried out after the metal has been shaped. Acknowledgement Manager 2013 in Nottingham This presentation contains contributions from the author’s past and present students and assistants (as shown here). The work received funding from the Royal Society (20072008), EPSRC –DTA (2010-2013), and University of Nottingham (2011-2015). Perception of CO2: Increasing Concentration http://en.wikipedia.org/wiki/File:Mauna_Loa_Carbon_Dioxide-en.svg Contribution to the greenhouse effect, and hence the climate change. Perception of CO2: CCS and Consequences? CCS: Carbon capture & storage. http://www.nottingham.ac.uk/ciccs/ Various rocks (basalt, caprock and sandstone) changed compositions & structures in CO2 saturated water under mild hydrothermal conditions. Secondary phase (CuO) formation in caprock after hydrothermal reaction with CO2 saturated water for 2 days at 80 oC. Zhao, Large, Chen, Unpublished work, Univ. Nottingham, 2010. Perception of CO2: A Rare Resource http://confusedbytheworld.com/deforestation-101-continued/ N2 O2 Ar CO2 Selected gases in air Nature does not store the CO2 gas, but utilises solar energy to capture and convert it to O2 gas and biomass (materials, foods, and chemical energy). Photosynthesis: 6CO2 + 6H2O + hv → C6H12O6 + 6O2 This natural process is slow and needs water (growth & processing difficulties). CO2 → C + O2 Low Burning Temperature 650 oC 350 oC Pellet of electrolytic carbon Low oxidation onset (combustion) temperatures are due to products containing nanostructures, and metallic residuals (e.g. Fe, Cu, K). Ignition in air Self-sustained combustion in air