TELECOMMUNICATION ELECTRONICS USE OF SOLDERLESS BREADBOARDS Page 1 of 9 Using solderless breadboards This document describes how to use the solderless breadboards available in the experimental didactic lab (LED, previously LADISPE) of Politecnico di Torino. 1 Setting up the circuit Each student team must come into the lab with the completed design of the circuit to be tested. That includes schematic diagram, part list, and sequence of measurements. After verifying the workbench arrangment, one person for each team must pick from the lab store all the devices required for the circuit. Warnings: - Parts placement can be wrong; verify the value of passive devices and the type of active devices (colr codes, labels, ….); - faulty devices, or with wires too short, twisted, are not good for the boards and should not be used; they must be returned to lab personel; - the wires (and device pins) inserted in the solderless boards must have 0,5-0,7 mm diameter (small resistors and capacitors); large wires damage the board contact springs. When the exercise is completed, all parts must be placed back in the correct store place. Faulty ones must be returned to lab personel. Passive devices available in the lab store: • • • • • • carbon or metal fim resistors ¼ W, 5 %, according to E12 sequence; various types of capacitors in the range 10 pF-1 µF (ceramic, multilayer ceramic, plastic film), with tolerance 10 or 20 %, according to E6 sequence (with some value from E12); electrolytic capacitors from 1 to 200 µF, tolerance 20 or 40 %; variable resistors and potentiometers of more common values (range 100 ohm – 1 Mohm) switches and LEDs (including a small PCB with 8 switch-LED pairs), for logic states sensing and forcing; active devices as required by specific experiments. The design must uses passive device as above. E6 (6 values/decade): 1, 1.5, 2.2, 3.3, 4.7, 6.8, E12 (12 values/decade): 1, 1.2, 1.5, 1.8, 2.2, 2.7, 3.3, 3.9, 4.7, 5.6, 6.8, 8.2 All the components here described are with lead, since they must be used on the lab solderless breadboards. Modern PCBs use extensively leadless Surface Mount Devices, not described here, and not available in the lab. BoardUse08e.doc - 22/09/2008 1.13 TELECOMMUNICATION ELECTRONICS USE OF SOLDERLESS BREADBOARDS Page 2 of 9 Reading the value of passive devices The value of passive devices (resistor, capacitor) is expressed by printed numbers or colorcoded strips. First digit Second digit RESISTOR 473 First digit Decimal multiplier Tolerance Second digit Decimal multiplier CAPACITOR The color strips or the printed digits represent, from left in the drawing • • • • • first significan digit second significant digit (third significant digit – only for high precision devices, with 5 strips) multiplier (power of 10) tolerance (resistors and a few capacitors) Capacitor often carry also other information, such as voltage rating and dielectric type. Value of resistors is in ohm, for capacitors can be pF or nF Color Code: black brown red orange yellow green blue violet grey white 0 1 2 3 4 5 6 7 8 9 for the tolerance strip: nothing silver gold red black 20% 10% 5% 2% 1% other colors represent more tight tolerances (not used in the lab) Warning: it is not possible to “build” nonstandard values with parallel of series of two or more devices. Tolerances make the total uncertainty as wide as the difference betweed adjacent values. BoardUse08e.doc - 22/09/2008 1.13 TELECOMMUNICATION ELECTRONICS USE OF SOLDERLESS BREADBOARDS Page 3 of 9 The various types of capacitors have different features and behavior. The proper capacitor type must be selected for each application; some hints are in the following. To provide information on size, each photo shows a ruler with marks at 1 mm intervals. Multilayer ceramic capacitors the value is specified by three digits, with meaning similar to color bands. These capacitors have small size and good performance at high frequency (if the leads are kept short !), but poor precision (20 % for higher values). Best for power supply bypass. With proper dielectric, good also for RF circuits. Plastic film capacitors They have good precision, but should be used only in low frequency circuits (up to a few MHz). Electrolytic capacitors The dielectric is a thin chemical layer, which is created by proper biasing; therefore these capacitors require applied voltage (DC+AC) to have a specific sign. High values with small size, but quite low precision (+50 - 20 %); used in power supply and audio frequency. examples of tantalium capacitors (good also at high frequency) Examples of aluminium electrolytic capacitors Remember alto that any capacitor has a maximum working voltage. The value use in lab experiments are well tolerated by ceramic and plastic film devices, but must be verified for electrolytic capacitors. Warning: an electrolytic capacitor with inverted polarization heats quickly and may explode. BoardUse08e.doc - 22/09/2008 1.13 TELECOMMUNICATION ELECTRONICS USE OF SOLDERLESS BREADBOARDS Page 4 of 9 2 Setup of the solderless wiring breadboards Solderless boards The boards for circuit assembly include: • single-wire conncetions (banana), to be used for power supply or other DC. • coaxial connectrs (BNC), to be used for AC signals. Single-wire connection (banana plugs) Coaxial connections (BNC) Wiring posts connectrd to BNCs BNCs are connected to wiring post connection, Black is the Ground, and Red the signal. Some boards have three BNC connector, and a different connection scheme to wiring posts. Verify the acual wiring on the bottom side of the board. 3 Solderless boards connections. Interconnections inside the board use cantiliver springs contacts inside each hole of the breadboard (shown by horizontal or vertical dashed lines in the drawing). Any wire plugged in the hole is automatically connected with the other ones inserted in holes connected by the dashed lines in the drawing. To avoid fake contacts and othe malfunctoning, always check the wire segmant plugged into the board: it must be straigth, clean, and of proper length (5 to 10 mm). Do not use oxidized, twisted, or too large wires; in such cases cut the wire and use a new segmant. Avoid also too thin wires, and be carefull to avoid insertion of insulated segments (remove at least 10mm of insulator at each end of wires). BoardUse08e.doc - 22/09/2008 1.13 TELECOMMUNICATION ELECTRONICS USE OF SOLDERLESS BREADBOARDS Page 5 of 9 4 Map of internal boad connections Preferred position for supply voltages Conduction break in orizontal bars + 12/15 V +5V Conduction break in vertical bars GND - 12/15 The drawing shows the connections among wire inserting holes. These connection can be grouped as: • • four orizontal bus bars (with a break at the center), suitable for power and ground; two groups of vertical bars, suitable for mounting various type of devices. 5 Dual-in-line packages Most active devices (ICs) available in the lab use Dual-In-Line (DIL or DIP) package, with pin numbering as in the drawing. Package (plastic) Dot or mark Reference tab pin N 2 N-1 3 pin 1 Pin 1 is marked by a dot or a tab on the package Looking at the device from top, numbering runs counterclockwise. In metal case transistors (TO5 and TO18) the package tab indicates Emitter. For any other information, refer to device data sheet. BoardUse08e.doc - 22/09/2008 1.13 TELECOMMUNICATION ELECTRONICS USE OF SOLDERLESS BREADBOARDS Page 6 of 9 6 Circuit assembly Preferred position for supply voltages Conduction break in orizontal bars + 12/15 V +5V GND - 12/15 V Analyze the circuit assembly, and place parts to reflect, to a reasonable extent, the positions in the electric diagram. To ease assembly and verification, all IC must be placed in the same direction (e.g. with pin 1 towards bottom left). For Op. Amp. use single-amplifier 8-pin Ics (more easy to assembly than dual and quad devices). For complex circuits build and test separate stages or parts, then connect each other. For high-frequency and/or high speed circuits, place bypass capacitors between supply and ground: 10-100 nF (ceramic multilayer), place as close as possible to Vcc/GND pins. 7 Connections Preferred position for supply voltages Jumpers to bring +5 V and GND to the right side bus bars. + 12/15 V +5V GND - 12/15 V • • • Use only the wires provided with the board. Connections should be direct and short. To power circuits in the right part of the board, place jumpers on the orizontal bars. BoardUse08e.doc - 22/09/2008 1.13 TELECOMMUNICATION ELECTRONICS USE OF SOLDERLESS BREADBOARDS Page 7 of 9 The photo shows an example of really good wiring: The same circuit here is still acceptable (wires are slightly longer, components are not shortened). BoardUse08e.doc - 22/09/2008 1.13 TELECOMMUNICATION ELECTRONICS USE OF SOLDERLESS BREADBOARDS Page 8 of 9 8 What you should avoid Missing 5V connection to the right side Supply voltages in wrong position - 12 V +5V GND + 12/15 V Multiple chain connection Long wires Devices mounted across the same bus bar (short circuited). Use the horizontal connections only for power supply or ground (no signal); keep the polarity assignement proposed in the drawings. Do not use multiple jumps (chain connection), and keep wires short. This applies expecially for high frequency connections, for wires carrying low-leve signals, for high impedance nets (e.g. Op Amp input pins), ground and power supply. The following illustration is a collection of what not to do: long and crossed wires, chain connections on ground and power, … The very high impedance of CMOS inputs brings open (input) pins to an unpredictable voltage level, depending from external electric fields. Besides wrong operation, this may cause damage to ICs (digital inputs are forced in the linear region, with high power dissipation). Therefore, never leave CMOS input pins open. BoardUse08e.doc - 22/09/2008 1.13 TELECOMMUNICATION ELECTRONICS USE OF SOLDERLESS BREADBOARDS Document history DDC rev rev rev rev rev 951003 970919 970923 980302 980409 080920 BoardUse08e.doc (pwp3) (pwp4 - elesbm7a) portato in WRD documento autonomo (usobasx.doc) inserite foto english version - 22/09/2008 1.13 Page 9 of 9