Cree Edge™ LED High Output Luminaire Includes: XAK Series IMPORTANT SAFEGUARDS INSTALLATION INSTRUCTIONS When using electrical equipment, basic safety precautions should always be followed including the following: READ AND FOLLOW ALL SAFETY INSTRUCTIONS 1. To avoid the possibility of electrical shock, turn off power supply before installation or servicing. 2. Product must be installed in accordance with NEC or your local electrical code. If you are not familiar with these codes and requirements, consult a qualified electrician. 3. If NEMA Photo Control is installed refer to NEMA Receptacle Section for instructions. 4. Ensure the mounting surface is capable of supporting the weight of the luminaire after installation. 5. Due to the weight of the luminaire, 2 people may be necessary during installation. 6. WARNING: This luminaire is intended to be mounted to a vertical tenon only. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE TO INSTALL: 1 Mounting Clamp Cover 2 * Mounting Clamp Terminal Block Bracket Adjustable Slip Fitter * * * *Bottom row of set-screws Tenon TENON MOUNT NOTE: Tenon must be 3.75" or taller. STEP 5: STEP 1: Route the supply wire up the vertical tenon and through the center hole of the adjustable slip fitter. Secure the supply wire to keep from sliding back down the pole. See Figure 2. To adjust the angle of the luminaire, reference the Angle Adjustment Section. STEP 2: Remove (3) 8-32 Phillips head screws that secure the Mounting Clamp Cover to the mounting clamp and set aside. See Figure 1. STEP 3: Remove the mounting clamp cover exposing the wire connections and set aside. See Figure 1. STEP 4: Remove the terminal block bracket by removing the (1) 8-32 Phillips head screw and set aside. See Figure 1. 1 of 4 vertical tenon making sure the fitter is centered on the tenon. STEP 10: Make electrical connections per Electrical Connection section. Using 3/16" Allen wrench, hand tighten set screws in a crossing pattern around tenon until tip of screws engage tenon. (Do not fully tighten). Torque set screws to 40 in. lbs. (4.5 N-m) See Cross Pattern Tightening Chart. STEP 7: STEP 11: STEP 6: Replace terminal block bracket into wiring compartment removed in Step 4. Repeat torque set screws to 80 in. lbs. (9.0 N-m) following Cross Pattern chart. STEP 8: STEP 12: Replace cover and cover gasket using the (3) 8-32 pan head screws remove in Step 2. Repeat torque set screws to 120-130 in. lbs. (13.5-14.5 N-m) following Cross Pattern chart. DO NOT over-tighten. STEP 9: Fit the Adjustable Slip Fitter over the CI380X01R3 SURFACE MOUNT 3 STEP 1: Using the provided mounting plate, mark the intended installation surface with the bolt pattern. See Figure 3 STEP 2: Remove (3) 8-32 Phillips head screws that secure the Mounting Clamp Cover to the mounting clamp and set aside. See Figure 1. STEP 3: Remove the mounting clamp cover exposing the wire connections and set aside. See Figure 1. STEP 4: Remove the terminal block bracket by removing the (1) 8-32 Phillips head screw and set aside. See Figure 1. STEP 5: Place a minimum ¼" bead of silicone rubber on the bottom of the mount casting. See Figure 4. STEP 6: Using (4) 5/16"-18 customer supplied fasteners suitable for mounting surface, secure the luminaire to mounting surface. 4 STEP 7: Make electrical connections per Electrical Connection section. NOTE: (2) ½-14 threaded holes are available for electrical connections and through wiring. STEP 8: Replace terminal block bracket into wiring compartment removed in Step 3. STEP 9: Silicone SILICONE Replace cover and cover gasket using the (3) 8-32 pan head screws remove in Step 1. SURFACE MOUNT TO 5" SQUARE POLE STEP 1: Complete Steps 1-5 of the Surface Mount Instructions to mount the luminaire to a 5" square pole capable of supporting the weight of the luminaire. 5 STEP 2: Insert the Square Mounting Plate into the top of the 5" square pole as seen in Figure 5. STEP 3: Using (4) supplied 5/16"-18 fasteners secure the luminaire to square mounting plate. STEP 4: Complete Steps 7-9 of the Surface Mount Instructions. 2 of 4 CI380X01R3 ANGLE ADJUSTMENT 6 STEP 1: After the luminaire is installed, the angle of the luminaire can be adjusted approximately 90° up or down in 5° increments. Mounting Clamp STEP 2: Angle Bracket Socket Head Cap Screws To adjust the angle, loosen the four 3/8 – 16 X 1.5" Socket Head Cap Screws located in the top section of the Mounting Clamp using the provided 5/16” Hex Wrench. STEP 3: Using the Angle Bracket, shown in Figure 6, as a guide rotate the luminaire to the desired position and retighten the screws loosened in Step 2 to 120 in.-lbs. LATERAL ADJUSTMENT STEP 1: The position of the luminaire can also be adjusted laterally. To adjust the Lateral position, loosen the four 3/8 – 16 X 1.5" Socket Head Cap Screws located in the top section of the Mounting Clamp using the provided 5/16" Hex Wrench. See Figure 6. STEP 2: Angle Markings Remove the Angle Bracket and (2) screws and set aside. See Figure 6 Numbers on angle bracket are shown for illustration purpose only. Actual bracket doesn’t show numbers. STEP 3: The Angle Bracket can be secured using the existing holes on the luminaire bar. Set the Mounting Clamp to desired lateral adjustment using the following positions on the bar (See Figure 9): • Position 2 - Left justification. • Position 4 - Center position (when angle bracket is on the left side of the mounting clamp). • Position 5 - Center position (when angle bracket is on the right side of the mounting clamp). 9 Angle Bracket is Shown in Position 5 in This Illustration • Position 7 - Right justification. NOTE: Positions 1,3,6 and 8 will not be able to be used. NOTE: Mounting two luminaires to a 24” Bullhorn Tenon will require one luminaire mounted in position 2 and one luminaire mounted in position 7. STEP 4: Once desired position is achieved reinstall the Angle Bracket using (2) screws that were removed in Step 2. Mounting Clamp STEP 5: Retighten screws that were loosened in Step 1 to 120 in-lbs. NEMA RECEPTACLE (OPTIONAL) 1 2 3 4 5 6 7 8 STEP 1: DO NOT loosen/tighten pan head screws for the NEMA receptacle. STEP 2: Rotational adjustment of the photo control is tool-less. STEP 3: Engage/install photo control into NEMA receptacle on top of the fixture. STEP 4: Firmly rotate photo-control with its photo-eye approximately in the ‘N’ north direction. Some photo-controls operate best somewhere between NW and NE. 3 of 4 CI380X01R3 FIELD ADJUSTABLE DIMMING - OPTIONAL 8 STEP 1: This luminaire may be provided with field adjustable dimming. Luminaires leave the factory adjusted to the maximum setting which is Position 9 as shown in Figure 8. STEP 2: Locate the luminaires electrical label and verify the luminaires LED count and the maximum current available. STEP 3: The Dimming module is located inside the Mounting Clamp on the Terminal Block Bracket. Remove (3) 8-32 Phillips head screws that secure the Mounting Clamp Cover to the Mounting Clamp and set aside. See Figure 1 on page 1. STEP 4: Remove the mounting clamp cover exposing the wire connections and set aside. See Figure 1 on page 1. STEP 5: Remove the terminal block bracket by removing the (1) 8-32 Phillips head screw and set aside. See Figure 1 on page 1. STEP 6: Establish the desired input power multiplier by referring to the product dimming spec sheet and turn the switch to the correlating position. STEP 7: Adjust the Dimming Module to the selected position, replace the terminal block bracket and the Mounting Clamp Cover ensuring no wires are pinched and reinstall the screws that were removed in Step 3. ELECTRICAL CONNECTIONS STEP 1: For 120/277V applications make the following Electrical Connections to the terminal block: For 208/240/347/480 applications, make the following Electrical Connections to the terminal block: LINE OR HOT 1 For Dimming on all voltage applications: a. If Dimming is an option; connect the violet dimming positive lead to the supply dimming positive lead. b. If Dimming is an option; connect the grey dimming negative lead to the supply dimming negative lead © 2013 Cree, Inc. All rights reserved. For informational purposes only. Content is subject to change. See www.cree.com/lighting/products/warranty for warranty and specifications. Cree®, and the Cree logo are registered trademarks, and Cree Edge™ is a trademark of Cree, Inc. LINE-BLACK GREEN GROUND-GREEN NEUTRAL OR HOT 2 NEUTRAL-WHITE VIOLET GREY DIM (+) VIOLET DIM (-) GREY (DIMMING OPTIONAL) a. Connect Hot 1 supply lead to the black lead. b. Connect Hot 2 supply lead to the white lead c. Connect the green or green/yellow ground lead to the supply ground lead. 4 of 4 LUMINAIRE TERMINAL BLOCK SUPPLY WIRING a. Connect the black fixture lead to the voltage supply position of the terminal block. b. Connect the white fixture lead to the neutral supply position of the terminal block. c. Connect the green or green/yellow ground lead to the green wire position of the terminal block. www.cree.com/lighting CI380X01R3