CMOS Monolithic Active Pixel Sensors (MAPS) for scientific applications Dr Renato Turchetta CMOS Sensor Design Group Leader CCLRC Technology 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) Outline ¾ Introduction. ¾ CMOS MAPS for science Visible light X-ray UV Charged particles ¾ A few words on radiation hardness ¾ Future and conclusions 2 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 3 CMOS Monolithic Active Pixel Sensor (MAPS) (Re)-invented at the beginning of ’90s: JPL, IMEC, … ¾ Standard CMOS technology ¾ all-in-one detector-connectionReadout control readout = Monolithic ¾ small size / greater integration ¾ low power consumption ¾ radiation resistance ¾ system-level cost ¾ Increased functionality pixel- parallel processing) ¾ random access (Region-of-Interest ROI readout) Column-parallel ADCs Data processing / Output stage I2C control ¾ increased speed (column- or 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) CMOS sensors in digital cameras Digital intraoral imaging Consumer/prosumer Digital cameras Web cams Mobile phones Digital mammography 4 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) CMOS Image Sensor Technology. 1 In general, any CMOS process have different flavours. The basic one is digital. Then MixedMode/RF, High Voltage, …, CIS (CMOS Image Sensor). Transistors don’t change. Modules added: high value resistors, linear capacitors, … For CIS: one/two masks/implants added to improve image quality / reduce leakage current 5 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) CMOS Image Sensor Technology. 2 Masks for colour filters, microlenses. Special BEOL for improved oxide transmission Stitching for sensors larger than reticle is becoming more common due to push for 35mm film replacement 0.18μm available, 0.13μm starting this year in different places. Pixel transistors still at 0.35μm equivalent Epitaxial wafers are generally used: better quality, reduced cross-talk Thickness: depends on foundry, generally up to 20 μm thick epi layer 6 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) Outline ¾ Introduction. ¾ CMOS MAPS for science Visible light X-ray UV Charged particles ¾ A few words on radiation hardness ¾ Future and conclusions 7 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 8 CMOS sensors for radiation detectors Photons Metal layers Silicon band-gap of 1.1 eV ↔ cutoff at 1100 nm. Good efficiency up to ‘low’ energy X-rays. For higher energy (or neutrons), add scintillator or other material. Removal of substrate for detection of UV, low energy electrons. Polysilicon Radiation Dielectric for insulation and passivation -+ N+ -+ P-Well N-Well P-Well -+ -+ P-epitaxial Potential barriers Charged particles + layer kT N -+ (up to 20 V =to ln 100% q N -+ μm thick) efficiency. - + - + P-substrate (~100s μm thick) - + N+ N+ sub epi P+ 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) RAL science sensors o Space science: Star Tracker, ESA Solar Orbiter, … o Earth Observation: 3 μm pixel linear sensors, .. o Particle Physics: ILC, vertex and calorimeter (CALICE), SLHC, … o Biology: electron microscopy, neuron imaging, optical tweezers, o Medicine: mammography, panoramic dental o … Detecting: ¾ Photons: visible, UV, EUV, X-ray (with scintillators), … ¾ Charged particles: MIPs, low/medium energy electrons (few keV up to 1 MeV) ¾ Voltages (!) 9 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 10 Outline ¾ Introduction. ¾ CMOS MAPS for science Visible light X-ray UV Charged particles ¾ A few words on radiation hardness ¾ Future and conclusions 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 11 Vanilla sensor. 1 ¾ Designed within the UK-MI3 consortium (http://mi3.shef.ac.uk, led by prof N. Allinson), aiming at developing novel CMOS APS ¾ Large pixels: 25 μm, design in 0.35 μm CMOS ¾ Epitaxial layer thickness: choice of 14 and 20 μm ¾ Backthinned version will be available end of this year ¾ Format 512x512 + black pixels (520x520 full format) ¾ 3T pixel with flushed reset ¾ Noise < 25 e- rms ¾ Full well capacity > 105 e¾ DR ~ 4000 ~ 12 bits ¾ On-chip SAR ADCs, one for 4 columns. Selectable resolution: 10 or 12. Adjustable range. 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 12 Vanilla sensor. 2 ¾ Analogue output at 4.5 MHz ¾ Row and column address decoder ¾ Full frame readout: Frame rate > 100 fps. ¾ Region-of-interest readout: Fully programmable: any shape, any size Example speed: six 6x6 regions of interest @ 20k fps ¾ Two-sided buttable for 2x2 mosaic ¾ Design for backthinning. Detecting capability not limited to visible light! It will be also tested for UV and electrons. ¾ Data rate: > 40 MByte/sec in full frame mode ¾ Readout based around off-the-shelf FPGA development boards (VirtexIIPro) plus optical link (Gbit at present but already testing 10Gbit) 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) Vanilla sensor. 3 ¾ Sensor fully functional ¾ Already region-ofinterest readout already tested at over 20 k fps ¾ Characterisation just started ¾ Preliminary results consistent with specifications 13 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 14 Outline ¾ Introduction. ¾ CMOS MAPS for science Visible light X-ray UV Charged particles ¾ A few words on radiation hardness ¾ Future and conclusions 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) Medical X-ray detection Project I-ImaS (http://www.i-imas.ucl.ac.uk) funded by EU. Led by prof. R. Speller (University College London, UCL) Application: mammography, dental (panoramic and cephalography) Scanning system with real-time data analysis to optimised dose uptake Step-and-shoot, and double scan Time for 1 image: a few seconds. Large pixels: 32 μm Image area: 18cmx24cm covered by several sensors in several steps Image size: 5120x7680 = 40Mpixel/image @ 14 bits, ~70MBytes Integration time per pixel: 10 ms 1½D CMOS sensor coupled to scintillator (structured CsI) 15 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) The X-ray camera X-ray tube Primary slot collimator Linear translation Compressed breast Detector slot collimator Sensor Example of mammography application (image courtesy of Gary Royle - UCL) 16 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) Expected results Simulated mammography scan that uses 18% lower dose (image courtesy of Prof. R.Speller - UCL) 17 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 1½D CMOS sensor ¾ Designed in 0.35 μm CMOS ¾ 512*32 pixels at 32 μm pitch plus 4 rows and columns on both sides for edge effects ¾ 200,000 e- full well ¾ 33 to 48 e- ENC depending on the pixel reset technique used ¾ more than 72dB S/N ratio at full well (equivalent to 12 bit dyn. range) ¾ possible to use hard, soft or flushed reset schemes ¾ 14 bit digital output; one 14-bit SAR ADC every 32 channel ¾ 20 MHz internal clock; 40 MHz digital data rate ¾ data throughput: 40MHz·7bit = 280Mbit/s = 35 MB/sec Sensor floorplan 18 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 1½D CMOS sensor. Architecture. 1 channel ↔ 32x32 pixel 14 bit successive approximation ADC 4 MSB on resistor string 20 MHz clock 16 cycles per conversion ↔ 1.25 MHz conversion rate 19 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) First preliminary images Test at University College London (UCL). CsI scintillator on MAPS. Images stitched with the correct overlap, corrected for dead pixel lines and, where possible, corrected for intensity variations both across the sensor and down the image (scan position). They were not fully corrected for dark noise nor using a true white field image, and so the final systems images will be superior to these. Image of a tooth. Taken at 70 kVp, 6 mA Image of the sensor mount card. Taken at 75 kVp, 4 mA 20 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 21 Outline ¾ Introduction. ¾ CMOS MAPS for science Visible light X-ray UV Charged particles ¾ A few words on radiation hardness ¾ Future and conclusions 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) CMOS Image Sensors for Particle Physics First proposed end of 1999. Developments from a number of groups: LEPSI/IreS, Saclay, LBL, Stanford, Perugia, Bergamo, Pisa, … Low noise detection of MIPs first demonstrated in 2001 with a 3T pixel Since then, with a number of technologies/epi thickness: AMS 0.6/14, 0.35/∞, 0.35/14, 0.35/20, AMIS (former MIETEC) 0.35/4, 0.25/2, TSMC 0.35/10, 0.25/8, 0.25/∞, UMC 0.18/∞ Noise <~ 10 e- rms with off-chip, off-line CDS Spatial resolution 1.5 μm @ 20 μm pitch, with full analogue readout Good radiation hardness Low power Speed: rolling shutter can be a limit IBM 22 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 23 International Linear Collider International Linear Collider: CMOS sensors proposed for Vertex and Electromagnetic calorimeter. Radiation hardness: moderate (~100s kRad, 1012 n/cm2) Large area (stitched) sensor required in both cases. Total covered area: ~m2 for Vertex (FAPS design), a few 103 m2 for Electromagnetic calorimeter Anti-electron (positron) e+ (~TeV) Electron e(~TeV) 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 24 Calorimeter for the Linear Collider Experiment (CALICE) UK collaboration (Birmingham, Cambridge, Imperial College, Manchester, RAL, RHUL and UCL) is developping also a MAPS version of the calorimeter. Sensor designed by RAL. Present specification: large (50x50 μm) pixels, measurement of hit timing with BCO precision (>~ 150 ns). Present architecture: groups of pixels with ‘common’ digital area. Device simulation helps layout definition. Designed in an advanced 0.18 μm CIS process, fully stitchable. R&D just started. First test structures expected spring 2007. 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 25 Outline ¾ Introduction. ¾ CMOS MAPS for science Visible light X-ray UV Charged particles ¾ A few words on radiation hardness ¾ Future and conclusions 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 26 Radiation hardness 1E3 Transistors. 0.25 micron Threshold shift: reduces with shrinking feature size 1E2 eff ec t 1E-2 Radiation damage increases leakage current diffusion distance is reduced 1E-3 1 With tunn Diodes. el effect ~tox2 1E-1 Radiation damage reduces minority carrier lifetime Æ nn el 1E0 ith ou t tu separate transistors 1E1 W Transistor leakage current: use guard-rings to - Vfb/ Mrad(Si) Bird’s beak effect: use enclosed geometry transistors 10 Oxide thickness (nm) 100 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 27 Imaging devices. 1 Co60 irradiation From: E.-S. Eid et al, “Design and characterization of ionizing radiation-tolerant CMOS APS image sensors up to 30 Mrd(si) total dose,” IEEE Trans. Nucl. Sci., vol. 48, pp. 1796–1806, Dec. 2001 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) Imaging devices. 2 From: Jan Bogaerts, Bart Dierickx, Guy Meynants, and Dirk Uwaerts, Total Dose and Displacement Damage Effects in a Radiation-Hardened CMOS APS, IEEE Trans. On Elec. Dev., vol. 50, n. 1, January 2003, 84-90 28 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) RAL Sensors for Particle Physics Parametric test sensor: RAL_HEPAPS family RAL_HEPAPS2: 0.25 μm CIS, 8 μm epitaxial layer, 384*224 pixels, 15 μm pitch: 3MOS, 4MOS, ChargePreAmplifier (CPA), Flexible APS (FAPS, 20 μm pitch) RAL_HEPAPS3: 0.25 μm MM, no epitaxial layer, 192*192 pixels, 15 μm pitch: 3MOS, 4MOS, Deep N-well diodes Test sensors RAL_HEPAPS4: 0.35 μm CIS, 20 μm epitaxial layer, 1026*384 pixels, 15 μm pitch. 3 versions: 1, 2 or 4 diodes per pixel. Rad-hard, 5MHz row rate (now in manufacturing) 29 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 30 Signal from individual particles Beta source (Ru106) test results. Sensors HEPAPS2. Cluster in S/N Signal spread Number of pixels in a “3x3” cluster 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 31 Distribution of signals From different types of pixels. HEPAPS2 Type Specs S N S/N 3MOS E 4 diodes 99 4.94 20.1 3MOS C GAA 87 4.85 18.0 3MOS B Diode 1.2x1.2 92 3.87 23.8 3MOS A Diode 3x3 67 3.31 20.3 4MOS C Lower VT 101 4.14 24.4 4MOS B Higher VT 114 4.70 24.2 4MOS A Reference 111 4.45 25.0 Typical ‘Landau distribution 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) Noise (ADU counts) Noise (ADU counts) Radiation test. Source results • increase slightly with dose. • Dose (log10(p/cm2)) Signal (ADU counts) Signal (ADU counts) Dose (log10(p/cm2)) Dose (log10(p/cm2)) Noise seems to Dose (log10(p/cm2)) Signal decreases with dose. 3MOSA 3x3 μm2 3MOSB 1.2x1.2 μm2 3MOSC GAA 3MOSE 4 diodes 4MOSA Reference 4MOSB Higher VT 4MOSC Lower VT 32 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 33 S/N S/N Radiation test. Summary Usable sensor Dose (log10(p/cm2)) • • • • Dose (log10(p/cm2)) Sensors yield reasonable S/N up to 1014 p/cm2 0.35 μm technology in the pixel transistors. Enclosed layout in 3MOS_E S/N reduction seems to be dominated by charge collection Especially 3MOS_E (4 diodes) looks interesting -– Larger capacitance yields larger noise +– Four diodes: less dependence of S/N on impact point +– After irradiation remains a larger “sensitive area” 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 34 Single pixel S/N dependence on impact point. 1 Device simulation. Single diode 15 μm pixel No rad 1015 • • S/N varies over pixel between 12 and 4 before irradiation. S drops to zero at edges after 1014 p/cm2. 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 35 Single pixel S/N dependence on impact point. 2 Device simulation. Single diode 15 μm pixel Device simulation. 4-diode 15 μm pixel No rad No rad 1015 • • Less variation in S/N varies over pixel before and after irradiation. S at edges still usable after 1015 p/cm2. 1014 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) 36 Outline ¾ Introduction. ¾ CMOS MAPS for science Visible light X-ray UV Charged particles ¾ A few words on radiation hardness ¾ Future and conclusions 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) Future CMOS Image Sensors (CIS) technology become more and more widespread. Continuous improvement in noise: reduced leakage current, in-pixel double correlated sampling (4T+pinned diodes) More foundries proposing stitching Æ size of sensor limited by wafer size (200mm diameter!) Continuous improvement in noise: reset noise reduction by design. New architectures and ways of modelling the reset noise. Single figure (< 10 e- rms) noise achieved, approaching sub-electron noise (one group already declares it for a linear, non-cooled sensor!) For increased rad-hard: high-voltage, triple well technology, SOI, … 37 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) Conclusion CMOS Image Sensors can be used to detect photons from IR down to low energy X-rays (direct detection), X-rays (indirect detection) and charged particles (direct detection with 100% efficiency) … and voltages Large demonstrators built. Working towards delivery of CMOS Image Sensors-based for scientific instruments for space-science, particle physics and biomedical applications, also with large stitched sensors And last but not least … 38 6th International Conference on Radiation Effects on Semiconductor Materials, Detectors and Devices 10-13 October 2006, Florence (Italy) Acknowledgements The CMOS Sensor Design Group: A. Clark, J. Crooks, A. Fant, P. Gąsiorek, N. Guerrini Other designers and device simulation expert: M. Prydderch, G. Villani DAQ developers: R. Halsall, M. Key-Charriere, S. Martin, J. Edwards, I. Brawn, E. Freeman RAL scientists: N. Waltham, M. Towrie, A. Ward, M. Pollard, M. Tyndel This presentation shows results obtained within: the MI3 collaboration led by prof. N. Allinson (Sheffield U) the I-ImaS collaboration led by prof. R. Speller (UCL) the MAPS for CALICE collaboration led by prof. P. Dauncey (IC) the MAPS for Particle Physics and Space Science collaboration 39