7765 National Turnpike – Unit 190 Louisville, Kentucky 40214 (800) 666-2811 DIMENSIONS Stairway Opening & Height 22½ x54”x105” MAX 22½ x 54” x 120” MAX 25½ x 54” x 105” MAX 25½” x 54” x 120” MAX 30” x 60” x 105” MAX 30” x 60” x 120” MAX MODEL 250 lb. Rated (Wood) S224P L224P S254P L254P MODEL 300 lb. Rated (Wood) CS224P CL224P CS254P CL254P S300P, S305P L300P, L305P MODEL 350 lb. Rated (Aluminum) AS226P AL226P AS256P AL256P AL258P WARNING! Louisville stairway replacement parts are intended for use on Louisville attic stairways only. DO NOT use these or any other Louisville replacement parts on any stairway other than Louisville products; serious bodily injury or damage to the stairway could occur. Replacement of both power arms and springs is recommended. If when replacing the power arm the old springs measure more than 10¼” (measured from end to end with the door closed and the springs in the relaxed position), then it will be necessary to replace these springs with new spring. Contact Louisville Ladder for correct part number. Always wear safety glasses when repairing your ladder. Instructions for Replacing Power Arm Assembly Two people are required when replacing parts or adjusting this attic stairway. Materials and Tools Required: Flashlight 7/16 open end wrench 1/4” drill ½” open end wrench Hammer 2x4 supports (long enough to reach from floor to ceiling) Stepladder (4) 1/4” x 1 3/4” bolts with nuts, or 1/4” x 2½ lag screw Safety glasses 1 Directions: 1. The stairway must be in the closed position. One person should be in the attic and the other should be on the ground floor to place a temporary 2x4 support opposite the hinge end of the stairway to secure the stairway in the closed position. 2. With the temporary support in place under the stairway door, the tension springs can be removed by removing the nut from the carriage bolt that attaches to the side rail of the top section of the unit. Remove the power arm. This will eliminate the initial tension that is on the springs. Under no circumstances are the springs to be removed without a temporary support under the closed stairway door. 3. After both tension springs are removed, the door may be slowly opened to remove the power arm. DO NOT stand on the stairway to remove or adjust any part of the stairway – a separate step ladder should be used to reach the power arm for replacement. 4. The power arms can be removed from the stairway by drilling or grinding off the two rivet heads that secure the square pivot plate to the fixed sides of the stairway. The power arm is attached to the climbing section with a 5/16” bolt and nut. Remove the nut using a ½” open-end wrench or ratchet, drive the bolt out, and the stairway power arm assembly should be free of the stairway. 5. To replace, place the new power arm pivot plate in the exact location of the one removed, drill a 1/4” hole through the pivot plate holes (The ones not used by the rivets), into the side of the stairway. Attach the pivot plate with two 1/4” x 1 ¾” bolts and nuts (not included) or use ¼” x 2 ½” lag screws (not included), through the stairway frame and into the ceiling joist. Lag screws should only be used when the distance between the stairway frame and ceiling joist is so small that a nut and bolt cannot be used. 6. Attach the power arm to the climbing section with the bolt and nut that was removed to remove the old power arm. 7. Repeat this process for replacing the power arm on the opposite side of the stairway. 8. Once the power arms have been replaced, close the stairway and reposition the temporary support under the stairway door. 9. Re-install the tension springs. 2 10. The temporary support can now be removed and adjustments to the spring tension can be made, the door does not close completely, tightening of the spring is necessary. This can be done by moving the spring to the next hole in the power arm. When adjusting the spring tension, always close the door and install the temporary support under the door. The spring should never be adjusted with the door open. 11. The temporary support can now be removed and the stairway is ready for use. 3