PANM 17 Karel Mikeš Comparison of crack propagation criteria in linear elastic fracture mechanics In: Jan Chleboun and Petr Přikryl and Karel Segeth and Jakub Šístek and Tomáš Vejchodský (eds.): Programs and Algorithms of Numerical Mathematics, Proceedings of Seminar. Dolní Maxov, June 8-13, 2014. Institute of Mathematics AS CR, Prague, 2015. pp. 142--149. Persistent URL: http://dml.cz/dmlcz/702676 Terms of use: © Institute of Mathematics AS CR, 2015 Institute of Mathematics of the Academy of Sciences of the Czech Republic provides access to digitized documents strictly for personal use. Each copy of any part of this document must contain these Terms of use. This paper has been digitized, optimized for electronic delivery and stamped with digital signature within the project DML-CZ: The Czech Digital Mathematics Library http://project.dml.cz Programs and Algorithms of Numerical Matematics 17 J. Chleboun, P. Přikryl, K. Segeth, J. Šı́stek, T. Vejchodský (Eds.) Institute of Mathematics AS CR, Prague 2015 COMPARISON OF CRACK PROPAGATION CRITERIA IN LINEAR ELASTIC FRACTURE MECHANICS Karel Mikeš Faculty of Civil Engineering, Czech Technical University in Prague Thákurova 7, 166 29 Prague 6, Czech Republic karel.mikes.1@fsv.cvut.cz Abstract In linear fracture mechanics, it is common to use the local Irwin criterion or the equivalent global Griffith criterion for decision whether the crack is propagating or not. In both cases, a quantity called the stress intensity factor can be used. In this paper, four methods are compared to calculate the stress intensity factor numerically; namely by using the stress values, the shape of a crack, nodal reactions and the global energetic method. The most accurate global energetic method is used to simulate the crack propagation in opening mode. In mixed mode, this method is compared with the frequently used maximum circumferential stress criterion. 1. Introduction The description of crack propagation is one of the most important ingredients of linear elastic fracture mechanics (LEFM). The main questions are: At which loading level will the crack propagation begin and in which direction will the crack propagate? The aim of this paper is to compare numerical implementations of most frequently used crack propagation criteria for opening mode and mixed mode in 2D. 2. Stress intensity factor concept The stress intensity factor is a quantity used in LEFM to describe the asymptotic singular stress field near the crack tip. The stress in the vicinity of the crack tip is unbounded and grows in inverse proportion to the square root of distance from the tip. Under plane stress, the asymptotic stress field is described by KI θ θ 3θ KII θ θ 3θ cos 1 − sin sin −√ sin 2 − cos cos ,(1) σx (r, θ) = √ 2 2 2 2 2 2 2πr 2πr KI θ θ 3θ KII θ θ 3θ σy (r, θ) = √ cos sin cos cos , 1 + sin sin +√ (2) 2 2 2 2 2 2 2πr 2πr θ θ 3θ KII θ θ 3θ KI τxy (r, θ) = √ sin cos cos −√ cos 1 − sin sin , (3) 2 2 2 2 2 2 2πr 2πr 142 where KI and KII are the stress intensity factors for modes I and II which represent the loading and geometry conditions, r is the distance from the crack tip and θ is the polar angle; see e.g. [7]. 3. Crack propagation in mode I (opening mode) In mode I, the crack is opening without sliding. Therefore, we can assume that the crack will propagate in the original direction and we have to decide when the propagation starts. 3.1. Local Irwin criterion This concept was introduced by Irwin [4] in 1957. The stress intensity factor is used to decide about the crack propagation. The propagation will start when the value of the stress intensity factor KI reaches its critical value so-called fracture toughness denoted by Kc . 3.2. Global Griffith criterion This criterion was introduced by Griffith [3] in 1920. The crack will grow if a sufficient amount of energy is released by its propagation. The criterion is based on the strain energy release rate, defined as G(u, a) = − 1 ∂We (u, a) , t ∂a (4) where We (u, a) is the elastic strain energy considered as a function of the imposed displacement u and the crack length a. The beam thickness is denoted by t; see Figure 1. Under plane stress and in mode I, both criteria are equivalent [2]. We can write G(u, a) = KI 2 . E (5) The rules for crack propagation according to the local Irwin and global Griffith criteria are summarized in Table 1, where Kc resp. Gf are material properties called fracture toughness [Nm−3/2 ] and fracture energy [Nm−1 ], resp. Local criterion KI < Kc KI = Kc KI > Kc Global criterion G < Gf G = Gf G > Gf Crack behaviour ⇒ no crack propagation ⇒ crack propagation ⇒ inadmissible (in statics) Table 1: Crack propagation rules according to the local and global criteria 143 3 Výpočetní modely Výpočty pro jednotlivé modely byly prováděny pomocí metody konečných prvků za rozměr předpokladu rovinné výpočtům byljedná použit program fyzikální jednotek, protonapjatosti. není nutné K uvádět, zda se o milimetry „OOFEM“. Jedná ale se oveličiny objektově orientovaný, volně software určený nebo centimetry, můžeme považovat za šiřitelný bezrozměrné. 3.3. Simulation in opening mode pro řešení multifyzikálních problémů metodou konečných prvků, který je Four methods have been used to calculate the stress intensity factor or the strain vyvíjen na katedře mechaniky Stavební fakulty ČVUT [4]. Pomocí tohoto energy release rate in opening mode; 𝐹/2 namely by using (i) the stress values, (ii) the programu byly(iii) pronodal řešený model hodnoty posunů a uzlových reakcí crack opening, forces and získány (iv) the release of strain energy. The first three pro jednotlivé uzly a pro jednotlivé prvky byly vypočteny hodnoty deformací methods have a local character and deal with the values near the crack tip to calcualate napětí. Pro intensity následnéfactor. zpracování těchto hodnot a výpočty faktoru the stress The fourth method evaluates the change of intenzity the energy of the whole beam whenvlastní the crack is extended. Three different types of triangular napětí byly vytvořeny programy v jazyce Delphi Object Pascal. ℎ finite elements have been used for each method; namely (i) three-node element with 𝑎approximation linearNosník of displacement, (ii) six-node element with quadratic approx3.1 s vrubem imation and (iii) six-node quadratic element with singular shape functions on the Prvním zkoumaným modelem bylsee prostý nosník se svislou trhlinou (vrubem) 𝐿/2 edges starting from the crack tip; Figure 2. Numerical simulations have been na spodním okraji uprostřed rozpětí, namáhaný tříbodovým ohybem, viz Obperformed using the open-source finite element code OOFEM [6]. The relative error ܮ (a) (b) of all methods in a three-point test pro withtento geometry according Figure 1 rázek 3.1. Poměr byl zvolenbending 4, protože poměr jsou v to literatuře Obrázek 3.2: (a)݄ geometrie modelované poloviny (b) intensity použitá síť have been evaluated by comparing the computed value nosníku, of the stress factor dostupné přibližné vzorce, které bude možné využít pro ověření správnosti with the ,,exact” values obtained by using approximate analytic formulas available ܽ , která přednumericky získaných výsledků. Dále zavedeme veličinu ߙ ൌ Pro výpočet metodou konečných prvků byla použita relativně dosti jemná in [2], [5] and [7]. The relative errors of all methods for all types݄of elements are trojúhelníková síť, která byla v okolí kořene trhliny ještě výrazně zjemněna, shown in Table 2. stavuje poměr délky trhliny ku výšce nosníku. viz Obrázek 3.2 (b). Celkem byly vytvořeny tři sítě lišící se typem použitých prvků. Nejprve síť obsahující nejjednodušší trojúhelníkové tříuzlové prvky, ܨlineárních funkcí. Poté lepší šestiuzlokteré aproximují pole posunů pomocí vé trojúhelníkové prvky, které k aproximaci pole posunů využívají kvadratické funkce. A na závěr upravené kvadratické prvky, u kterých byl na úsečkách obsahující kořen trhliny posunut mezilehlý uzel z jedné poloviny ݄ do jedné čtvrtiny ܽ blíže ke kořeni trhliny, viz Obrázek 3.3. Tento posun vynutí u bázových funkcí nenulových v kořeni trhliny singularitu typu 𝑟 −1/2 . Teܮ ݐkořene trhdy stejnou, jaká se vyskytuje v asymptotickém poli napětí v okolí liny. Předpokládáme, že tato úprava umožní ještě lépe vystihnout hodnoty 3.1: Geometrie a zatížení modelu nosníku vrubempoužitou napětí vObrázek okolí Figure kořene Tento umožnil pro stest každou 1:trhliny. Geometry of thezpůsob three-point bending metodu porovnat vliv typu prvků sítě. Ke generování sítí byl použit generáProtože nosník je osově symetrický, bylo pro zjednodušení výpočtu možné tor T3D [5]. modelovat pouze jednu symetrickou polovinu nosníku, viz Obrázek 3.2 (a). Tím se snížil počet neznámých na polovinu a výpočet probíhal výrazně rychleji. Dalším zjednodušením bylo, že nosník nebyl zatěžován silou, ale byl mu v místě působení síly předepsán svislý konstantní posun. Velikost zatěžující síly ܨ, která by odpovídala předepsanému posunu, byla získána jako svislá reakce zatěžovaného uzlu. Geometrie nosníku byla zvolena následovně: výška ݄ ൌObrázek ͶͲ,Used délka ܮൌ ͳͲ, tloušťkaൌ délka trhliny(middle), ܽkvadratický ൌ ͳͲ, velikost základ3.3: Lineární, kvadratický aquadratic upravený prvek Figure 2: finite elements: linear ͳ, (left), modified singular ního trojúhelníkového prvku ൌ ʹ, ͳͲ, velikost trojúhelníkového prvku v okolí quadratic (right) 3.1.1 Přibližné vzorce pro výpočet faktoru intenzity napětí kořene trhliny ൌ Ͳǡͳ. Při výpočtu metodou konečných prvků není podstatný 𝐿 Pro nosník s vrubem s poměrem délky ku výšce = 4 je v díle [3] k dispozici ℎ následující vzorec: 144 8 9 Values of stress Shape of a crack Node reactions method Nano and Energetic Macro Mechanics 2013 Linear Quadratic Singular quadratic > 30 % 10 - 30 % 10 - 30 % < 10 % 2% 1% 5 - 10 % <5% <5% 5 %Faculty of Civil 2% 0.5in%Prague, 2013, 19th September Engineering, CTU Table The relative of and thefracture computed stress𝐾𝑐intensity factor different 𝐸 = 20 2: GPa, Poisson ratioerrors 𝜈 = 0,2 toughness = 4 MNm−3/2 , weK obtain ForceI for the methods anddiagram, different finite elements displacement see in Fig. 2. 𝑎0 = 50 mm 𝐹 [kN] 𝑎 = 100 mm 𝑎 = 150 mm 𝑎 = 200 mm 𝑎 = 250 mm 𝑎 = 300 mm 𝑎 = 350 mm 𝑎 = 400 mm 𝑎 = 450 mm 𝑎 = 480 mm 𝑢 [mm] Fig. 2 Force-displacement diagram of the three-point bending test Figure 3: Force-displacement diagram of the three-point bending test 𝐹 [kN] MCSC MSERR The global energy method using the modified quadratic elements is the most accurate but also the most time-consuming one. Figure 3 shows the load-displacement diagram obtained with this method for a beam of the following geometry: height h = 0.5 m, length L = 2 m, thickness t = 0.2 m, initial crack length a0 = 0.05 m, elastic modulus E = 20 GPa, Poisson ratio ν = 0.2 and fracture toughness Kc = 4 MNm−3/2 . 4. Crack propagation in mixed mode The mixed mode represents a combination of tensile opening and in-plane shear. The direction of crack propagation is not known in advance and has to be determined by a suitable criterion. 145 4. 𝑢 [m] CRACK PROPAGATION IN MIXED MODE In opening mode in a plane there is a combination of an opening and a shear. The direction of the crack propagation has to be determined by another criterion. 4.1. Maximum circumferential stress criterion (MCSC) This criterion determines the crack propagation direction based on the maximal circumferential stress σθ , which is defined as σθ (r, θ) = σy cos2 θ + σx sin2 θ − 2τxy sin θ cos θ. (6) Substituting from (1)–(3), we obtain KI θ KII θ θ σθ (r, θ) = √ cos3 − 3 √ cos2 sin . 2 2 2 2πr 2πr (7) The angle θ with maximal circumferential stress (MCSC1) is obtained by solving the equation KII sin θ + (3 cos θ − 1) = 0 (8) KI with the conditions θ ∈ (−π, π); KI > 0; KII sin θ < 0, 2 (9) where the ratio KII /KI is obtained by fitting (1)–(3) to the values of the stress field in a number of Gauss points near the crack tip. Another approach (referred to as MCSC2) is based on substituting the values of the stress field at Gauss points into the original definition of circumferential stress (5). After smooth of these data by a polynomial function, the angle θ that maximizes this function can be found. Both approaches give almost the same results; see Figure 4. The first method (MCSC1) turned out to be numerically preferable and therefore is used in the following examples. 4.2. Maximum strain energy release rate criterion (MSERRC) This criterion determines the crack propagation in the direction that leads to the maximum strain energy release rate defined in (4). Numerical realization consists in simulation of a number of sufficiently small crack extensions in several different directions. For each direction, the strain energy release rate is evaluated by subtracting the final strain energy from the original one and dividing by the increment of the crack area. The obtained values are smoothed using a polynomial function, for which the maximum is then found. This criterion predicts, in most cases, similar crack trajectories to the MCSC. However, application to the three-point bending test with an eccentric initial crack leads to a different crack path; see Figure 4. 146 Nano and Macro Mechanics 2013 Faculty of Civil Engineering, CTU in Prague, 2013, 19th September MCSC1 MCSC2 MSERRC Nano and Macro Mechanics 2013 Faculty of Civil Engineering, CTU in Prague, 2013, 19th September Fig. 3 Comparing of the different criterion in the three-point bending test Figure 4: Comparison of crack paths according to different criteria for the three-point bending test withexample an eccentric initial crack 4.3. Comparative Another example is taken over from [4]. It is a rectangular panel with two holes and two initial MCSC1 MCSC2 4.3. Comparative example cracks submitted to a vertical tensile. In this example both criterions lead to almost the same crack paths andlast results are similar totaken the results 4 and 5. panel with two holes and The example isMSERRC fromfrom [1].[4],Itsee is ina Fig. rectangular two initial cracks subjected to tension in the vertical direction. In this example, both criteria lead to almost the same crack paths and the results are similar to those from [1]; see Figure 5. The load-displacement diagrams are depicted in Figure 6. Both criteria predict the same behaviour but the curve obtained with MCSC is not smooth. This means that MCSC is less accurate when used to decide whether the Fig. 3 Comparing crack is propagating or not.of the different criterion in the three-point bending test MSERRC 4.3. Comparative MCSC example 5. Conclusion Another example ismode, taken over from results [4]. It is are a rectangular withglobal two holes and two initial In the opening the best obtainedpanel by the energy method. cracks submitted to a that tensile. In different this example both lead totest almost the same crack Fig. 4vertical Comparing of criterion incriterions a vertical tensile In the mixed mode arises inthe the three-point bending test, the MSERRC criterion paths and results are similar to the results from [4], see in Fig. 4 and 5. Fig. 5 Comparing of the different criterion in a vertical tensile test from [4] 5. CONCLUSION With using the global energetic method, we obtained very good results in mode I. In the three-point bending test in mixed mode, criterion based on this method leads to the different crack path then the criterions using the circumferential stress. But both criterions give the similar results in other examples MSERRC MCSC in mixed mode. REFERENCES Fig. 4 Comparing of the different criterion in a vertical tensile test [1] JIRÁSEK, M. and ZEMAN, J. Přetváření porušování to materiálů. Praha: ČVUT, in 2008. ISBN Figure 5: Comparison of crack paths aaccording different criteria a vertical 978-80-01-03555-9 tensile test. Simulation in OOFEM (left) against results taken from [1] (right). Fig. 5 Comparing of the different criterion in a vertical tensile test from [4] 5. CONCLUSION 147 With using the global energetic method, we obtained very good results in mode I. In the three-point bending test in mixed mode, criterion based on this method leads to the different crack path then the criterions using the circumferential stress. But both criterions give the similar results in other examples in mixed mode. 𝑎0 = 300 mm 𝑎0 = 350 mm 𝑎0 = 400 mm 𝑎0 = 450 mm 𝑎0 = 480 mm 𝑢 [mm] Fig. 2 Force-displacement diagram of the three-point bending test 𝐹 [kN] MCSC MSERR 𝑢 [m] 4. CRACK PROPAGATION INload-displacement MIXED MODE Figure 6: Comparison of diagrams for different criteria In opening mode in a plane there is a combination of an opening and a shear. The direction of the crack propagation has to be determined by another criterion. based on this method leads to a different crack path than the MCSC criterion using the circumferential stress. But both MSERRC and MCSC give similar results in other examples in mixed mode. Both criteria seem to be accurate in prediction of the propagation angle, but to determine whether the crack propagates it is more appropriate to use MSERRC. Acknowledgements This work was supported by the Grant Agency of the Czech Technical University in Prague, grant No. SGS14/029/OHK1/1T/11. References [1] Bouchard, P. O., Bay, F., and Chastel. Y.: Numerical modelling of crack propagation: automatic remeshing and comparison of different criteria. Comput. Methods Appl. Mech. Engrg. 192 (2003), 3887–3908. [2] Broek, D.: Elementary engineering fracture mechanics. Martinus Nijhoff Publishers, Hague, 1984. [3] Griffith, A. A.: The phenomena of rupture and flow in solids. Philos. Trans. R. Soc. Lond. 221 (1921), 163–198. 148 [4] Irwin, G. R.: Analysis of stresses and strains near the end of a crack traversing a plate. J. Appl. Mech. 24 (1957), 361–364. [5] Jirásek, M. and Zeman, J.: Přetvářenı́ a porušovánı́ materiálů. ČVUT, Praha, 2008. [6] Patzák, B.: OOFEM – an object-oriented simulation tool for advanced modeling of materials and structures. Acta Polytechnica 52 (2012), 59–66. [7] Wang, C. H.: Introduction to fracture mechanics. DSTO Aeronautical and Maritime Research Laboratory, Melbourne, 1996. 149