Cutler Hammer Freedom Series NEMA Interchangeable Heater Starters & Ferraz Shawmut Fuses Type 2 Protection Achieving Type 2 “No Damage” Motor Start Protection Type 2 “No Damage” Protection - What Is It and Which Fuses Are Best? Type 2 protection, also referred to as “no damage” protection, simply means that if a short circuit occurs, the short circuit protective device will operate fast enough to prevent fault current damage to healthy equipment in the system. Tests show that current-limiting fuses are the best choice for the protection of the motor controllers if damage-free performance is required. To ensure that correct fuse choices are made, short circuit tests must be made on every possible combination of motor control and fuse. This sheet summarizes a major manufacturer’s motor starter and the Ferraz Shawmut time-delay fuses which give Type 2 “no damage” protection. All combinations are UL witnessed and certified. 200 Volt, Three-Phase Motors HP SIZE STARTER NUMBER 230 Volt, Three-Phase Motors HEATER NUMBER CLASS RK1 SCCR (kA) HP SIZE STARTER NUMBER HEATER NUMBER CLASS RK1 SCCR (kA) 1/2 00 AN16ANO_C H2006B-3 A6D5R 100 1/2 00 AN16ANO_C H2006B-3 A6D5R 100 3/4 00 AN16ANO_C H2007B-3 A6D6R 100 3/4 00 AN16ANO_C H2007B-3 A6D6R 100 1 00 AN16ANO_C H2008B-3 A6D8R 100 1 00 AN16ANO_C H2008B-3 A6D8R 100 1 1/2 0 AN16NDO_C H2009B-3 A6D12R 100 1 1/2 00 AN16ANO_C H2009B-3 A6D12R 100 2 0 AN16BNO_C H2010B-3 A6D17-1/2R 100 2 0 AN16BNO_C H2009B-3 A6D12R 100 3 0 AN16BNO_C H2011B-3 A6D25R 100 3 0 AN16BNO_C H2011B-3 A6D25R 100 7 1/2 1 AN16DNO_B H2013B-3 A6D45R 100 5 1 AN16DNO_B H2012B-3 A6D40R 100 AN16GNO_B H2015B-3 10 2 15 3 AN16KNO_ H2021-3 A6D70R 100 7 1/2 1 AN16DNO_B H2013B-3 A6D45R 100 A6D110R 100 7 1/2 2 AN16GNO_B H2013B-3 A6D45R 100 20 3 AN16KNO_ 25 3 AN16KNO_ H2021-3 A6D110R 100 10 2 AN16GNO_B H2014B-3 A6D60R 100 H2022-3 A6D175R 100 15 2 AN16GNO_B H2015B-3 A6D70R 100 30 4 40 4 AN16NNO_ H2023-3 A6D200R 100 20 3 AN16KNO_ H2021-3 A6D110R 100 AN16NNO_ H2024-3 A6D200R 100 25 3 AN16KNO_ H2022-3 A6D175R 100 50 60 5 AN16SNO_B H2007B-3 A6D400R 100 30 3 AN16KNO_ H2022-3 A6D175R 100 5 AN16SNO_B H2007B-3 A6D400R 100 40 4 AN16NNO_ H2023-3 A6D200R 100 75 5 AN16SNO_B H2008B-3 A6D400R 100 50 4 AN16NNO_ H2024-3 A6D200R 100 60 5 AN16SNO_B H2007B-3 A6D400R 100 75 5 AN16SNO_B H2007B-3 A6D400R 100 100 5 AN16SNO_B H2008B-3 A6D400R 100 “_” Empty space designates where coil suffix must be added. http://www.eaton.com/EatonCom/Markets/Electrical/Products/MotorControl/NEMAStartersContactors/ FreedomNEMA/index.htm?ssSourceNodeId=3483&ssSourceSiteId=EatonCom 460V & 575V on Reverse Phone: 978-462-6662 Fax: 978-462-0181 us.ferrazshawmut.com ➤ Cutler Hammer Freedom Series NEMA Interchangeable Heater Starters & Ferraz Shawmut Fuses Type 2 Protection 460 Volt, Three-Phase Motors HP SIZE 1/2 00 STARTER NUMBER 575 Volt, Three-Phase Motors HEATER NUMBER CLASS RK1 SCCR (kA) AN16ANO_C H2004B-3 A6D2-1/4R 100 HP 3/4 SIZE STARTER NUMBER HEATER NUMBER CLASS RK1 00 AN16ANO_C H2004B-3 A6D2-1/4R SCCR (kA) 100 3/4 00 AN16ANO_C H2005B-3 A6D3-2/10R 100 1 00 AN16ANO_C H2005B-3 A6D32/10R 1 00 AN16ANO_C H2006B-3 A6D5R 100 1 1/2 00 AN16ANO_C H2006B-3 A6D5R 100 1 1/2 00 AN16ANO_C H2007B-3 A6D6R 100 2 00 AN16ANO_C H2007B-3 A6D6R 100 2 00 AN16ANO_C H2008B-3 A6D8R 100 3 0 AN16BNO_C H2008B-3 A6D8R 100 3 0 AN16BNO_C H2009B-3 A6D12R 100 5 0 AN16BNO_C H2009B-3 A6D12R 100 5 0 AN16BNO_C H2010B-3 A6D17-1/2R 100 7 1/2 1 AN16DNO_B H2010B-3 A6D17-1/2R 100 7 1/2 1 AN16DNO_B H2011B-3 A6D25R 100 10 1 AN16DNO_B H2011B-3 A6D25R 100 10 1 AN16DNO_B H2012B-3 A6D40R 100 15 2 AN16GNO_B H2012B-3 A6D40R 100 15 2 AN16GNO_B H2013B-3 A6D45R 100 20 2 AN16GNO_B H2013B-3 A6D45R 100 20 2 AN16GNO_B H2014B-3 A6D60R 100 25 2 AN16GNO_B H2014B-3 A6D60R 100 25 2 AN16GNO_B H2015B-3 A6D70R 100 30 3 AN16KNO_ H2019-3 A6D60R 100 30 3 AN16KNO_ H2020-3 A6D80R 100 40 3 AN16KNO_ H2020-3 A6D80R 100 40 3 AN16KNO_ H2021-3 A6D110R 100 50 3 AN16KNO_ H2021-3 A6D110R 100 50 3 AN16KNO_ H2022-3 A6D175R 100 60 4 AN16NNO_ H2021-3 A6D110R 100 60 4 AN16NNO_ H2022-3 A6D175R 100 75 4 AN16NNO_ H2022-3 A6D175R 100 75 4 AN16NNO_ H2023-3 A6D200R 100 100 4 AN16NNO_ H2023-3 A6D200R 100 AN16NNO_ H2024-3 100 100 4 A6D200R 100 125 5 AN16SNO_B H2006B-3 A6D400R 100 125 5 AN16SNO_B H2007B-3 A6D400R 100 150 5 AN16SNO_B H2007B-3 A6D400R 100 150 5 AN16SNO_B H2007B-3 A6D400R 100 200 5 AN16SNO_B H2007B-3 A6D400R 100 200 5 AN16SNO_B H2008B-3 A6D400R 100 “_” Empty space designates where coil suffix must be added. http://www.eaton.com/EatonCom/Markets/Electrical/Products/MotorControl/NEMAStartersContactors/FreedomNEMA/index.htm?ssSourceNodeId=3483&ssSourceSiteId=EatonCom 200V & 230V on Reverse Phone: 978-462-6662 Fax: 978-462-0181 us.ferrazshawmut.com ➤ Cutler Hammer Freedom Series IEC Interchangeable Heater Starters & Ferraz Shawmut Fuses Type 2 Protection Achieving Type 2 “No Damage” Motor Start Protection Type 2 “No Damage” Protection - What Is It and Which Fuses Are Best? Type 2 protection, also referred to as “no damage” protection, simply means that if a short circuit occurs, the short circuit protective device will operate fast enough to prevent fault current damage to healthy equipment in the system. Tests show that current-limiting fuses are the best choice for the protection of the motor controllers if damage-free performance is required. To ensure that correct fuse choices are made, short circuit tests must be made on every possible combination of motor control and fuse. This sheet summarizes a major manufacturer’s motor starter and the Ferraz Shawmut time-delay fuses which give Type 2 “no damage” protection. All combinations are UL witnessed and certified. 200 Volt, Three-Phase Motors HP (FLC) STARTER NUMBER 1/2 AE16ANSO_C 230 Volt, Three-Phase Motors HEATER NUMBER CLASS J CLASS CC SCCR (kA) H2106B-3 AJT6 ATDR6 HP (FLC) STARTER NUMBER 100 1/2 AE16ANSO_C HEATER NUMBER CLASS J CLASS CC H2106B-3 AJT6 ATDR6 SCCR (kA) 100 3/4 AE16ANSO_C H2107B-3 AJT6 ATDR6† 100 3/4 AE16ANSO-C H2106B-3 AJT6 ATDR6† 100 1 AE16ANSO_C H2108B-3 AJT15 ATDR15 100 1 AE16ANSO-C H2108B-3 AJT15 ATDR15 100 1 1/2 AE16ANSO_C H2109B-3 AJT15 ATDR15 100 1 1/2 AE16ANSO-C H2109B-3 AJT15 ATDR15 100 2 AE16BNSO_C H2110B-3 AJT25 ATDR25 100 2 AE16BNSO_C H2109B-3 AJT15 ATDR15 100 3 AE16CNSO_C H2111B-3 AJT35 - 100 3 AE16BNSO_C H2110B-3 AJT25 ATDR25 100 5 AE16DNSO_C H2112B-3 AJT50 - 100 5 AE16DNSO_C H2112B-3 AJT50 - 100 7 1/2 AE16ENSO_B H2114B-3 AJT60 - 100 7 1/2 AE16ENSO_C H2113B-3 AJT50 - 100 10 AE16HNSO_B H2115B-3 AJT80 - 100 10 AE16FNSO_B H2114B-3 AJT60 - 100 15 AE16JNSO_B H2116B-3 AJT110 - 100 15 AE16HNSO_B H2116B-3 AJT110 - 100 20 AE16KNSO_B H2117B-3 AJT110 - 100 20 AE16JNSO_B H2117B-3 AJT110 - 100 25 AE16LNSO_ H2022-3 AJT150 - 100 25 AE16KNSO_B H2117B-3 AJT110 - 100 30 AE16MNSO_ H2023-3 AJT200 - 100 30 AE16LNSO_ H2022-3 AJT150 - 100 40 AE16NNSO_ H2024-3 AJT200 - 100 40 AE16MNSO_ H2023-3 AJT200 - 100 50 AE16NNSO_ H2024-3 AJT200 - 100 HP (FLC) STARTER NUMBER 3/4 AE16ANSO_C H2104B-3 AJT3 ATDR3 100 460 Volt, Three-Phase Motors HP (FLC) STARTER NUMBER 1/2 AE16ANSO_C 575 Volt, Three-Phase Motors HEATER NUMBER CLASS J CLASS CC SCCR (kA) H2104B-3 AJT3 ATDR3 100 HEATER NUMBER CLASS J CLASS CC SCCR (kA) 3/4 AE16ANSO_C H2105B-3 AJT3 ATDR3† 100 1 AE16ANSO_C H2105B-3 AJT3 ATDR3† 100 1 AE16ANSO_C H2105B-3 AJT3 ATDR3 100 1 1/2 AE16ANSO_C H2106B-3 AJT6 ATDR6 100 1 1/2 AE16ANSO_C H2106B-3 AJT6 ATDR6 100 2 AE16ANSO_C H2107B-3 AJT6 ATDR6 100 2 AE16ANSO_C H2108B-3 AJT15 ATDR15 100 3 AE16ANSO_C H2108B-3 AJT15 ATDR15 100 3 AE16ANSO_C H2108B-3 AJT15 ATDR15 100 5 AE16ANSO_C H2109B-3 AJT15 ATDR15 100 5 AE16BNSO_C H2110B-3 AJT25 ATDR25 100 7 1/2 AE16BNSO_C H2110B-3 AJT25 ATDR25 100 7 1/2 AE16CNSO_C H2111B-3 AJT35 - 100 10 AE16CNSO_C H2111B-3 AJT35 - 100 10 AE16DNSO_C H2111B-3 AJT35 - 100 15 AE16DNSO_C H2112B-3 AJT50 - 100 15 AE16ENSO_C H2113B-3 AJT50 - 100 20 AE16ENSO_C H2113B-3 AJT50 - 100 20 AE16FNSO_B H2114B-3 AJT60 - 100 25 AE16FNSO_B H2114B-3 AJT60 - 100 25 AE16GNSO_B H2115B-3 AJT80 - 100 30 AE16GNSO_B H2115B-3 AJT80 - 100 30 AE16HNSO_B H2116B-3 AJT110 - 100 40 AE16HNSO_B H2116B-3 AJT110 - 100 40 AE16JNSO_B H2116B-3 AJT110 - 100 50 AE16KNSO_B H2116B-3 AJT110 - 100 50 AE16KNSO_B H2117B-3 AJT110 - 100 60 AE16LNSO_ H2021-3 AJT110 - 100 60 AE16LNSO_ H2022-3 AJT150 - 100 75 AE16LNSO_ H2022-3 AJT150 - 100 75 AE16MNSO_ H2023-3 AJT200 - 100 100 AE16MNSO_ H2023-3 AJT200 - 100 100 AE16NNSO_ H2024-3 AJT200 - 100 125 AE16NNSO_ H2024-3 AJT200 - 100 “_” Empty space designates where coil suffix must be added. † May be too small to allow some motors to start. http://www.eaton.com/EatonCom/Markets/Electrical/Products/MotorControl/NEMAStartersContactors/FreedomNEMA/index.htm?s sSourceNodeId=3483&ssSourceSiteId=EatonCom IEC Fixed Heater Starters on Reverse Phone: 978-462-6662 Fax: 978-462-0181 us.ferrazshawmut.com ➤ Cutler Hammer Freedom Series IEC Fixed Heater Starters & Ferraz Shawmut Fuses Type 2 Protection 200 Volt, Three-Phase Motors 230 Volt, Three-Phase Motors STARTER NUMBER HP (FLC) (FIXED HEATERS) CLASS J CLASS CC SCCR (kA) STARTER NUMBER HP (FLC) (FIXED HEATERS) CLASS J CLASS CC SCCR (kA) 1/2 AE17ANSO_FJ AJT6 ATDR6 100 1/2 AE17ANSO_FH AJT3† ATDR3† 100 3/4 AE17ANSO_FK AJT6 ATDR6 100 3/4 AE17ANSO_FK AJT6 ATDR6† 100 1 AE17ANSO_FL AJT15 ATDR15 100 1 AE17ANSO_FK AJT6† ATDR6† 100 1 1/2 AE17ANSO_FM AJT15 ATDR15 100 1 1/2 AE17ANSO_FM AJT15 ATDR15 100 2 AE17BNSO_FP AJT25 ATDR25 100 2 AE17BNSO_FN AJT15 ATDR15 100 3 AE17CNSO_FQ AJT35 - 100 3 AE17CNSO_FP AJT25 ATDR25 100 5 AE17DNSO_FR AJT35 - 100 5 AE17DNSO_FR AJT35 - 100 7 1/2 AE17FNSO_FT AJT60 - 100 7 1/2 AE17ENSO_FS AJT50 - 100 10 AE17HNSO_KC AJT80 - 100 10 AE17FNSO_FT AJT60 - 100 15 AE17JNSO_KE AJT110 - 100 15 AE17HNSO_KD AJT110 - 100 20 AE17KNSO_KF AJT110 - 100 20 AE17JNSO_KE AJT110 - 100 25 AE17KNSO_KF AJT110 - 100 460 Volt, Three-Phase Motors 575 Volt, Three-Phase Motors STARTER NUMBER HP (FLC) (FIXED HEATERS) CLASS J CLASS CC SCCR (kA) STARTER NUMBER HP (FLC) (FIXED HEATERS) CLASS J CLASS CC SCCR (kA) 1/2 AE17ANSO_FF AJT2 ATDR2 100 3/4 AE17ANSO_FF AJT2 ATDR2† 3/4 AE17ANSO_FG AJT3 ATDR3 100 1 AE17ANSO_FG AJT3 ATDR3† 100 100 1 AE17ANSO_FH AJT3 ATDR3† 100 1 1/2 AE17ANSO_FH AJT3† ATDR3† 100 1 1/2 AE17ANSO_FJ AJT6 ATDR6 100 2 AE17ANSO_FJ AJT6 ATDR6 100 2 AE17ANSO_FK AJT6 ATDR6† 100 3 AE17ANSO_FL AJT15 ATDR15 100 3 AE17ANSO_FM AJT15 ATDR15 100 5 AE17ANSO_FM AJT15 ATDR15 100 5 AE17BNSO_FN AJT15 ATDR15 100 7 1/2 AE17BNSO_FP AJT25 ATDR25 100 7 1/2 AE17CNSO_FQ AJT35 - 100 10 AE17CNSO_FQ AJT35 - 100 10 AE17DNSO_FR AJT35 - 100 15 AE17DNSO_FR AJT35 - 100 15 AE17ENSO_FS AJT50 - 100 20 AE17ENSO_FS AJT50 - 100 20 AE17FNSO_FT AJT60 - 100 25 AE17FNSO_FT AJT60 - 100 25 AE17GNSO_KC AJT80 - 100 30 AE17GNSO_KC AJT80 - 100 30 AE17HNSO_KD AJT110 - 100 40 AE17HNSO_KD AJT110 - 100 40 AE17JNSO_KE AJT110 - 100 50 AE17KNSO_KE AJT110 - 100 50 AE17KNSO_KF AJT110 - 100 “_” Empty space designates where coil suffix must be added. † May be too small to allow some motors to start. http://www.eaton.com/EatonCom/Markets/Electrical/Products/MotorControl/NEMAStartersContactors/FreedomNEMA/index.htm?ssSourceNodeId=3483&ssSourceSiteId=EatonCom Disclaimer: Regarding information available in this document, Ferraz Shawmut, Inc. does not warrant or assume any legal liability or responsibility for the accuracy or usefulness of any information disclosed. The content in this guide is for informational purposes only. All information has been gathered from the individual websites of the product manufacturers listed in this document. IEC Interchangeable Heater Starters on Reverse Phone: 978-462-6662 Fax: 978-462-0181 us.ferrazshawmut.com ➤ Facts About Type 2 “Do Damage” Protection for Motor Starters Type 2 Protection How Do Short Circuit Currents Damage Motor Starters? Short circuit currents can cause damage to electrical components by a combination of up to three ways: ➤ Excessive electromagnetic forces, ➤ Excessive heating, and ➤ Extreme heat energies due to arcs. In the case of a contactor, the repulsive force created between contact surfaces during a short circuit can cause the contacts to part and begin to break the fault current. The resultant arcing caused by this phenomena can lead to disintegration of the contacts and without proper precautions could lead to a serious arc flash event. Because this force is proportional to the “square of the current” (F ∝ Ip2), the magnitude of the force can build rapidly in the first half cycle. Protection against these forces often requires that the instantaneous peak current be kept to a sufficiently low level by current limiting devices. The next element to consider is heating. Heating of the contact’s surfaces normally occurs because of the contact resistance. Since this resistance is very low, the heat generated during normal operation can easily be dissipated and operating temperatures kept within specified levels. However, under short circuit conditions the heat can build quickly to high levels due to the thermal energy delivered by the current (Heat ∝ I2t). Excessive heating can damage contacts and also burn open the current element of the overload relay which can potentially lead to an arc flash event if not properly protected. Protection against this heating often requires that the I2t be kept to a sufficiently low level by current limiting devices. Achieving Type 2 Protection Type 2 Coordination not only ensures that there is no danger, but that there is “No-Damage” to the controller for downstream faults. The following excerpt is from the UL 508E definition for Type 2 Coordination: “Under short circuit conditions, the controller shall not result in danger to persons or the installation, and after the short circuit test the controller shall be suitable for further use...” The only allowable damage under Type 2 Coordination is light contact welding provided that the contacts are easily separable. To qualify for Type 2 Coordination (No-Damage Protection) the motor starter manufacturers must test all combinations of starters, contactors, overload relay and short circuit protective devices (SCPD). The tests include: ➤ A low-level short circuit test to confirm proper operation of the SCPD. ➤ A high-level short circuit test to check for No Damage protection of the contactor and overload relay. ➤ A Dielectric Voltage-Withstand Test to prove the adequacy of the insulation after both short circuit current tests have been performed. ➤ An Overload Relay Calibration Test to verify that the overload relay conforms to published tripping characteristics. ➤ A discrimination test to ensure proper coordination between the overload relay and the fuse. Achieving “No-Damage” short circuit protection of a motor starter requires that the overcurrent protective device limit both the peak current and the I2t let - through energy. Type 2 coordination is typically obtained with tests at 100,000A with very current limiting devices. Which fuses are Best? Tests show that current - limiting fuses are the best choice for the protection of motor controllers if damage - free performance is required. In particular, Ferraz Shawmut AJT (Class J) and A6D (Class RK1) fuses are ideally suited for this application. These current - limiting fuses will clear a short circuit within their current - limiting range in less than ½ cycle and prevent the fault current from reaching its first peak. More on Reverse Phone: 978-462-6662 Fax: 978-462-0181 us.ferrazshawmut.com ➤ Facts About Type 2 Continued... Type 2 Protection Fuses for Type 2 Coordinated Protection of Motor Starters The fuses shown are UL Listed for branch circuit protection and have been proven in third party laboratory tests to meet the requirements of IEC 947-4-1 by motor control manufacturers. To properly select these fuses for Type 2 protection of motor starters, refer to the individual selection tables available from Ferraz Shawmut. The data in these tables has been obtained from the manufacturers or their web sites for your convenience. These tables are also available on our web site at www.us.ferrazshawmut.com. Also, refer to the Application Section of the Advisor for more information on selecting fuses for motor circuits. Amp-Trap 2000® AJT Class J Fuse Starter manufacturer’s testing has proven that the AJT’s lower let-thru energies provide Type 2 protection of NEMA- and IEC- style starters. The ideal choice for new applications of 600 amps and less, the AJT offers excellent current-limiting performance for short circuits and time delay for reliable operation in the presence of temporary overloads. The unique Class J dimensions prevent improper substitutions. Amp-Trap 2000® A6D Class RK1 Fuse When it comes to upgrading existing applications of 600 amps and less there is no better alternative than the A6D. Starter manufacturer’s testing has proven that the A6D’s low current-limiting let-thru energies provide Type 2 protection of NEMA - style starters. The time delay feature ensures reliable operation in the presence of temporary overloads. Its dimensions allow for direct replacement of existing Class H, Class K and Class RK5 fuses. Amp-Trap 2000® ATDR Class CC Fuse Often a good choice for motor circuit applications with motor full load amps of 15 amps and less, ATDR’s current-limiting performance can provide Type 2 Protection of NEMA- and IEC- style starters. Consult sizing tables as Class CC fuses do not have as much time delay for overloads as the AJT. Advantages of using Class CC include its small footprint fuse block and rejection feature that prevents improper substitutions. Disclaimer: Regarding information available in this document, Ferraz Shawmut, Inc. does not warrant or assume any legal liability or responsibility for the accuracy or usefulness of any information disclosed. The content in this guide is for informational purposes only. All information has been gathered from the individual websites of the product manufacturers listed in this document. Phone: 978-462-6662 Fax: 978-462-0181 us.ferrazshawmut.com