0 A 1 2 3 4 5 6 7 8 9 H569445 BATTERY DISTRIBUTION FUSE/CIRCUIT BREAKER BAY (BDFB/BDCBB) A GENERAL The Battery Distribution Fuse Bay (BDFB) or Battery Distribution Circuit Breaker Bay (BDCBB) serves as a secondary power distribution center for -48VDC power delivered from B a central office battery plant to the load equipment. It provides power redundancy from the battery plant B through the use of multiple load busses. The BDFB/BDCBB may be configured for use in 7 FT, 8FT, 9 FT, or 11-1/2 FT office environments. It can be set up for top feed or bottom feed and equipped with multiple fuse/circuit breaker panels, load busses and optional return busses. HOW TO ORDER A BDFB/BDCBB C C The following table lists the standard configurations for the BDFB. These BDFB's offer the shortest manufacturing lead time. Alternative configurations may be requested by following a six step configuration process to list the needed H569445 Group options. Lineage Power Product Management can then assign an ordering code for this request. Refer to sheets A4 and A5. STANDARD BDFB/BDCBB CONFIGURATIONS ORDERING CODE D E F DESCRIPTION 7 FOOT HIGH, 26 INCH WIDE CABINETS D CC109147377 2 LOAD, 6 20-POSITION FUSE PANELS, METER, TOP FEED (H569445G1,10A,20,(3) 30B,60.72) CC109147393 2 LOAD, 6 20-POSITION FUSE PANELS, METER, TOP FEED, INTERNAL RETURNS (H569445G1,10A,20,(3) 30B,61,(3) 61A, 72) CC109148276 2 LOAD, 6 20-POSITION BULLET PANELS, METER, TOP FEED (H569445G1,10A,20,(3) 31B,60.72) CC109148268 2 LOAD, 6 20-POSITION BULLET PANELS, METER, TOP FEED, INTERNAL RETURNS (H569445G1,10A,20,(3) 31B,61,(3) 61A, 72) 150020730 2 LOAD, 6 28-POSITION BULLET PANELS, METER, TOP FEED H569445 G7 G10A G23 G33-3 G60 G272 150020729 2 LOAD, 6 28-POSITION BULLET PANELS, METER, TOP FEED, INTERNAL RETURNS H569445 G7 G10A G23 G33-3 G63 G63A-3 G272 150025419 2 LOAD, 4 28-POSITION BULLET PANELS, METER, TOP FEED, INTERNAL RETURNS H569445 G7 G10A G23 G33-2 G63 G63A-2 G272 150025421 2 LOAD, 4 28-POSITION BULLET PANELS, METER, BOTTOM FEED, INTERNAL RETURNS H569445 G7 G10C G23 G33-2 G63 G63A-2 G272 150025420 4 LOAD, 4 28-POSITION BULLET PANELS, METER, TOP FEED, INTERNAL RETURNS H569445 G7 G10A G23-2 G33-2 G63 G63A-2 G272 150025422 4 LOAD, 4 28-POSITION BULLET PANELS, METER, BOTTOM FEED, INTERNAL RETURNS H569445 G7 G10C G23-2 G33-2 G63 G63A-2 G272 CC109168547 6 LOAD, 6 28-POSITION BULLET PANELS, METER, TOP FEED H569445 G7 G10A G23-3 G33-3 G60 G272 CC109168530 6 LOAD, 6 28-POSITION BULLET PANELS, METER, TOP FEED, INTERNAL RETURNS H569445 G7 G10A G23-3 G33-3 G63 G63A-3 G272 E F 9 FOOT HIGH, 26 INCH WIDE CABINETS G H C2FORMAT.FRM DEC 2002 GROUP 7 BDFB CC109152071 2 LOAD, 8 20-POSITION FUSE PANELS, METER, TOP FEED (H569445G2,10A,20,(4) 30B,60.72) CC109152088 2 LOAD, 8 20-POSITION FUSE PANELS, METER, TOP FEED, INTERNAL RETURNS (H569445G2,10A,20,(4) 30B,61,(4) 61A, 72) CC109152063 2 LOAD, 8 20-POSITION BULLET PANELS, METER, TOP FEED (H569445G2,10A,20,(4) 31B,60.72) CC109152055 2 LOAD, 8 20-POSITION BULLET PANELS, METER, TOP FEED, INTERNAL RETURNS (H569445G2,10A,20,(4) 31B,61,(4) 61A, 72) GROUP 8 BDFB SHEET INDEX 7 FOOT HIGH, 34 INCH WIDE CABINETS 150024806 2 LOAD, 6 28-POSITION BULLET PANELS, METER, TOP FEED H569445 G8 G10A G23 G33-3 G60 G272 150024805 2 LOAD, 6 28-POSITION BULLET PANELS, METER, TOP FEED, INTERNAL RETURNS H569445 G8 G10A G23 G33-3 G63 G63A-3 G272 150026177 2 LOAD, 4 28-POSITION BULLET PANELS, METER, TOP FEED, INTERNAL RETURNS H569445 G8 G10A G23 G33-2 G63 G63A-3 G272 150026179 2 LOAD, 4 28-POSITION BULLET PANELS, METER, BOTTOM FEED, INTERNAL RETURNS H569445 G8 G10C G23 G33-2 G63 G63A-3 G272 Group 1, 2 or 3 cabinets ship with a documentation kit that includes the 150026178 4 LOAD, 4 28-POSITION BULLET PANELS, METER, TOP FEED, INTERNAL RETURNS H569445 G8 G10A G23-2 G33-2 G63 G63A-2 G272 Product Manual: 108405283 150026180 4 LOAD, 4 28-POSITION BULLET PANELS, METER, BOTTOM FEED, INTERNAL RETURNS H569445 G8 G10C G23-2 G33-2 G63 G63A-2 G272 Schematic Drawing: SD-83150-01 150024804 6 LOAD, 6 28-POSITION BULLET PANELS, METER, TOP FEED H569445 G8 G10A G23-3 G33-3 G60 G272 Documentation may also be downloaded from our web site at 150024803 6 LOAD, 6 28-POSITION BULLET PANELS, METER, TOP FEED, INTERNAL RETURNS H569445 G8 G10A G23-3 G33-3 G63 G63A-3 G272 0 1 2 DOCUMENTATION FOR BDFB/BDCBB Group 7 or 8 cabinets ships with product manual 850018552. following: ISSUE 30 27 24 28 26 30 22 28 22 28 SHEET# A1 A2 A3 A4 A5 A6 B1 B1A B1B B1C ISSUE 22 22 22 25 28 23 23 22 22 22 SHEET# B2 B3 B4 B5 B6 B7 B8 B8A B9 B9A ISSUE 23 23 22 26 22 22 26 22 22 22 SHEET# B10 B11 B12 B12A B12B B12C B12D B13 F1 F2 TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) Wiring Drawing: T-83150-30 H DRAWING DESCRIPTION DWG 4 5 SHEET DOC TYPE www.lineagepower.com. Click on Energy Systems Products/Bays and Frames/BDFB. 3 G 6 7 H569445-AD 8 A1 ISSUE DWG SIZE 30 9 C2/A1R 0 A 1 2 4 5 Various cabinet options are available: Description 6 7 The frame alarm lights when power is lost to a Each G30B, G31B and G31C DC panels are equipped fuse/circuit breaker panel or there is a fuse/ with a BEP1A alarm module. The alarm module shown circuit breaker alarm. Power for lighting the frame on sheet B6 provides two Form-C contacts for power loss DC panels (Fuse or Circuit Breaker) or blank panels are alarm lamp comes from the battery plant on a and three Form-C contacts for fuse/circuit breaker operation. ordered in sets of 2. For example, (1)G30B provides Auxiliary Battery Supply (ABS) lead. A 48V lamp These alarm contacts are located on the output connector P101. 2 side by side -48V DC panels. (1)G90 provides 2 is factory installed in a G1, G2 or G3 cabinet as When power loss to a panel occurs, a closure exists between side by side blank panels. shown on sheet B9. The frame alarm light on a pins 1 and 2, and pins 3 and 4, while an open exists between 1 7ft blue cabinet (26"W x 15"D) with BEP1 alarm cards 2 9ft blue cabinet (26"W x 18"D) with BEP1 alarm cards 3 7ft gray cabinet (24"W x 24"D) with BEP1 alarm cards and doors Group 30B Fuse panels come equipped with 20 single position G7 or G8 cabinet is LEDs on the Bay Alarm Board. pins 1 and 9, and pins 3 and 10. When a fuse or circuit breaker 7 7ft blue cabinet (26"W x 15"D) with Customer Interface Card. 3-70 amp TPS type fuse blocks. If optional alternate fuse blocks See sheet B10. operates, a closure exists between pins 8 and 15, pins 11 and 12, 8 7ft blue cabinet (34"W x 15"D) with Customer Interface Card. are desired, these are ordered from Table 4C and are mounted 9 A and pins 13 and 14, while an open condition exists between pins 7 and 8, pins 6 and 12 and pins 5 and 13. Sheet 9 and 9A shows in the field. The alternate fuse blocks available are the GMT fuse B 8 BEP1A ALARM CIRCUIT MODULE FRAME ALARM LAMP CHOOSE FUSE PANELS OR BULLET PANELS (STEP 4) CHOOSE A CABINET (STEP 1) Group 3 The List 7 and 8 cabinets update the alarm scheme used on the List 1 module providing space for 3 GMT fuses (0-5 amp) and the double to eliminate BEP1 alarm cards and includes a customer interface position 70-150 amp TPL type fuse block. Fuses are ordered card for alarm connection terminal blocks and ABS connection. seperately from Tables 4B (TPS), 4D (GMT), and 4E (TPL). the internal wiring and sheet F1 shows the customer wiring. B With the VIM1 meter, the alarms on the individual BEP1A boards are not required unless the customer wishes to monitor unique An alarm fuse must be ordered for each TPS or TPL load Extension cabinets are available for taller office environments. fuse. Sheet B6 shows the fuse panel. Note: There are no restrictions 1ft, 2ft and 4-1/2ft extensions are available for the 7ft cabinets with requiring skipping of fuse positions with either 0-70A TPS or 70-150A a 15 inch depth and a 2-1/2ft extension is available for the 9ft cabinet. TPL-B Fuses. alarms from every panel. Most customers just want a single set of alarms from the BDFB. The VIM1 provides Form-C contacts for power loss, overload condition and fuse/circuit breaker alarm. Cabinet extension kits are ordered separately from Table 1D and are field installed. Group 31B Bullet panels have 20 positions for C The 7 FT cabinet has 6 fuse/circuit breaker panel positions and the pluggable circuit breakers or pluggable fuse blocks. 9 FT cabinet has 8 fuse/circuit breaker panels positions. Bullet-style circuit breakers and fuseholders are ordered separately from Sheet A6, Table 4A. Sheet B6 shows the CHOOSE TOP OR BOTTOM CABLE ROUTING FOR LOAD FEEDS AND DISTRIBUTION OUTPUT (STEP 2) D BAY ALARM BOARD ON G7 OR G8 CABINETS bullet panel. Fuseholders accept TPS or TLS style At the top of the cabinet is a Customer Interface Board fuses (Table 4B). Note: 80A, 90A and 100A single pole for connecting Output Alarms and an Alarm Battery Supply breakers must have an adjoining position left unoccuppied (ABS) to redundantly power the alarms and the meter. for thermal considerations. There are no restrictions for The VIM1 receives redundant power from the A and B panels 0-70A fuses or circuit breakers or two-pole breakers to 150A. as well as an external ABS connection. So the ABS connection TPS fuses larger than 70A require an adjoining position be is not mandatory for proper operation but some customers left unoccupied. require its use. A Return connection is required for operation of the meter and alarms. The Return connection on the Bay Alarm Sheet B3 shows four options for different cable Group 31C Bullet panels are similar but have 18 positions routing into and out of the BDFB. These options also Board is factory wired when internal return buses are ordered. and capacitors mounted on the panel. Otherwise it must be field wired to the external return bus. determine whether the panels are mounted from the top down or the bottom up. Order one of these groups. Group 33 Bullet panels have 28 positions with no spacing form-C for current overload and one form-C for fuse/breaker restrictions on single pole breakers through 100A, two pole alarms (Note: there are two connection points for FAJ/CB but thet breakers through 175A or TPS fuses through 125A. are connected to the same form-C contact). Contacts are rated for G10B: Top Load Feed Input , Bottom Distribution Output 60V, 1/2A. Maximum wire size to the terminal blocks is 12 gage. G10C: Bottom Load Feed Input , Bottom Distribution Output G10D: Bottom Load Feed Input , Top Distribution Output VIM1 METER DIGITAL METER OPTION (STEP 5) CHOOSE NUMBER OF LOAD BUSSES (STEP 3) VIM1 smart meter is used on all BDFB's. They do have G72, G172, G272 provide a VIM1 digital meter. This smart meter different mechanical mountings depending on the cabinet. has an alarm sensitive back-lit display that changes color from green Group 72 for List 1 and 2 cabinets. to red on alarm. Current, voltage and alarm information for the A and B Group 172 for List 3 cabinets. buses is accessed thru the display. There are three primary alarms: E Group 272 for List 7 cabinets. The 7 FT cabinet type may be configured with 2, 4, or 6 Replacement Kits for older versions of the meter are Power Loss/Under Voltage: Generates an alarm when available per Table AA. power is lost to either the A or B bus or when a user configurable low voltage threshold is reached. fuse/circuit breaker panels and the 9 FT cabinet may be configured with 2, 4, 6, or 8 fuse/circuit breaker panels. Fuse/Circuit Breaker panels come in sets of 2 (left F D Alarm Outputs consists of one form-C contact for power loss, one G10A: Top Load Feed Input , Top Distribution Output E C Overload: Generates an alarm when a user configurable CHOOSE INTERNAL OR EXTERNAL RETURN BUS OPTION (STEP 6, 6A) & right). A load bus is defined as one or more fuse/circuit breaker panels protected by a single fuse or circuit breaker at the current threshold is reached. A configurable time delay may also be set to avoid nuisance alarms due to bus F transients. There are two options for terminating fuse/circuit breaker return leads battery plant. Up to two 750 MCM cables from the battery plant Breaker/Fuse: Generates an alarm when either a on the BDFB/BDCBB. (1) Internal Returns or (2) External Returns. may be terminated to each load shunt bus detail in the BDFB. circuit breaker trips or a fuse blows. G20 provides bus details for two side-by-side G30B, G31B Step 6. INTERNAL RETURNS (G61 or G31C panels. Each has a 800A shunt and a 600A bus rating. & G61A or G62 & G62A or G63 & G63A) This display has visual alarms with the display turning G23 provides bus details for two G33 panels. Each has a 1500A shunt and a 800A bus rating. If multiple distribution panels are connected to the same load, a bus bar link is used to connect the two panels (see sheet B5). G G61A provides a internal returns bus mounted on G30B and 31B panels. red on an alarm condition. It has an audible alarm with G62A provides a internal returns bus mounted on G31C panels. a user configurable on/off feature. It also has remote G63A provides a internal returns bus mounted on G33 panels. monitoring with a form-C relay for each of the three alarms. Note: These Groups provide a pair of bus bars, one for the right side and CC848846287alarm cable is shipped with each G72 and one for the left side. These bus bars are linked to the bus bar mounted G172 meter to access these alarms. G272 includes a cable above/below it to create one long bus bar assembly (per side). This long to connect the alarms up to the Bay Alarm Board at the top bus bar assembly connects to a pair of bus bars (G61 or G63) located at the of the G7 cabinet where the customer connects to alarm top (for top feed) or bottom (for bottom feed). Discharge return cabling from terminal blocks. G the battery plant is terminated on this bus bar. Note: The maximum current for G61 and G63 is 1200A per side. A second G61 or G63 may be added This meter can monitor up to eight load buses. The meter display at the other end for a 2400A rating. G62 includes bus bars for both sides and indicates which load it is monitoring. The meter is redundantly has a 1800A rating. G61 provides 5 lug landing positions per bus and G62 and powered by the A and B load bus and ABS power from the battery G63 provides 6. plant. Sheet B9 and B10 show the wiring for the meter. TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) Step 6A: EXTERNAL RETURNS (G60) H H DRAWING DESCRIPTION To reduce internal cable congestion, external returns may be ordered. There are two options for external return bus bar assemblies and these are shown on sheets B7 and B8. These bus bar assemblies require a 15 inch DWG Table 6A. Terminal lugs are ordered seperately from Table 6AA. C2FORMAT.FRM DEC 2002 0 1 2 3 SHEET DOC TYPE or 20 inch ladder type rack to be mounted and are ordered from Sheet A4, 4 5 6 7 H569445-AD 8 A2 ISSUE DWG SIZE 27 9 C2/A1R 0 A 1 2 C 4 5 6 INSTALLATION INFORMATION FIELD INSTALLED EQUIPMENT FIELD INSTALLED PARTS B 3 Anchor Bolts Table 1B : Cabinet Ground Lugs and Hardware Table 1C : Battery-Input Lugs and Hardware Table 1D : Cabinet Extension Kits Table 4A : Plug-In Breakers, Plug in Fuse Holders Table 4B : TPS Fuses, TLS Fuses Table 4BB : Circuit Breaker and Fuse Lugs and Hardware Table 4D : GMT Fuses Table 4E: TPL Fuses Table 4C : Alternate Fuse Blocks Table 4DD : Lugs and Hardware for Alternate Fuse Blocks Table 6A : External Bus Bar Kits Table 6AA : Lugs and Hardware for External Bus Bars 8 9 CONVERTING CABINET FROM TOP FEED TO BOTTOM FEED (SEE SHEET B13) Cabinet Anchoring (Sheet A4, Table 1A) Table 1A : 7 A Changing a top feed to a bottom feed (or vice versa) is accomplished by simply rotating the G20 load shunt assembly 180 degrees. Note: Bus bar links may need to be moved in addition to what is described below. 1. Disconnect the shunt wires from the 2 shunts of the load shunt assembly. 2. Remove the Nuts/Lock Washers/Flat Washers that connect the load shunt assembly to the 2 panels. Save this hardware to reattach the load shunt assembly. 3. Disconnect the shunt wires from the charge bus where you wish to reconnect the load shunt assembly. 4. Rotate the load shunt assembly 180 degrees from it original orientation and mount to the charge bus on the desired DC panel pair. 5. Reconnect the shunt wires from step 1 to the shunts. Refer to T-83150-30 to for wire orientation. 6. Reconnect the shunt wires from step 3 to the desired charge bus bars (as they are connected on other charge bus bars) or connect the respective shunt wires to each other using the quick connects that are "pig tailed" onto the shunt wires. 7. If internal returns are present, then relocate as shown on sheet B13. The bay has two floor footprints. G1 and G7 cabinets are 26inches wide by 15 inches deep. The G2 cabinet is 26 inches wide by 18 inches deep. G8 cabinet is 34 inches wide by 15 inches deep. The G3 cabinet is 23.6 inches wide by 23.6 inches deep. Cabinets are equipped with four .75x1.00 inch slots to accomodate various sizes and types of anchor bolts (Table 1A). See sheets B12A, B12B, B12C and B12D. Cabinet Extensions (Sheet A4, Table 1D) All mounting hardware is included with the cabinet extensions to connect to cabinets. (4)804220838 Screw, HH .625-11x1-1/2 (4)840058044 Loch Washer, .625 (4)814251930 Washer, .625 Interframe ground cable and mounting hardware is also furnished to provide a continuous frame ground to the top of the cabinet. (1)846524130 Ground Strap (2)801462987 Screw, HH .250-20x1 (4)801098963 Washer, .250 (2)803690668 Lock Washer, .250 (2)841064751 Hex nut .250-20 B C Cabinet Ground The frame ground connection located on top of the cabinets is sized for 1/4 inch bolts on .625 centers (See Table 1B). Lists 3 and 7 also include ground connection sized for 3/8 inch bolts on 1 inch centers (See Table 1C for these lugs). List 1 and 2 include a 846337798 bus bar adapter for the larger ground connection. D INSTALLATION MATERIAL PROVIDED F G Connection Screw or Nut Size Torque Tool Settings (inch/pounds) GMT Fuse Module #6 10 TPL Type Fuse Block Frame Ground Internal Return Bus 1/4 65 Input battery and returns External return bus Anchor bolts 3/8 240 Central Office Ground * Frame ground mounting hardware (1/4 inch). * Battery and battery return lead mounting hardware (3/8 inch). *Load lead mounting hardware (1/4 inch). *Load lead return mounting hardware (1/4 inch) (internal only) E RECOMMENDED TORQUE SETTINGS It is recommended that C.O. ground be run from the battery plant discharge return bus to building ground. BDFB/BDCBBs equipped with local discharge return busses do not require their own C.O. grounds. However, Tyco's BDFB/BDCBB is equipped with C.O. ground termination points for both internal and external return buses. These connection points are as follows: (See Table 1C and 6AA) External Returns 848258679: Row A, Position 21 108785452: (ED-83019-50 G1) Row B. Position 9 Internal Returns G-61: 1 of the 5 positions is for C.O. ground G-62: 1 of the 6 positions may be used for C.O. ground INSTALLATION MATERIAL REQUIRED BUT NOT PROVIDED * Input and output cables and terminal lugs. * Material handling equipment to unload bay at site, remove from shipping container and set in final position. * Lifting eye bolts with 5/8-11 threads. * Floor mounting hardware. * Drill to bore holes for floor anchors. * Cable rack and associated hardware. * Common electrician's hand tools including jewler's screwdriver, electrical tape, wire cutters and strippers, etc. * Proper crimping tools and dies for connectors. The connectors specified in this ordering guide are WP-91412 and may be installed with compression tools made by Thomas & Betts using color dies. * Common mechanic's hand tools, including flat blade screwdriver, socket and torque wrenches for 1/4 inch and 3/8 inch bits, crowbar for uncrating and a soldering iron. * All load fuses. * All load circuit breakers. * All alarm fuses (0.18 amp GMT 402328926). * Mounting hardware for connecting load return leads to external discharge return bus. * Central office frame and ground lugs. * 22 gage wiring to connect external ground leads to digital meters and alarm circuit modules. E Cable Routing Strategy Load leads are routed along cable troughs on either side of the bay. Location of the cable rack is important to reduce cable routing problems. If possible, locate the cable rack along the front of the bay as shown on sheet B4. The load leads should be run in three distinct quadrants down the side of the cabinet. Run load leads to the top panels toward the front of the cabinet , and run load leads to the bottom panels toward the back of the cabinets. This is a recommended cabling scheme for simplifying future cabling of the bay. See sheet B4. F Alarm Verification Perform the following verification procedures with the load buses powered from the battery plant, but with no load equipment in service. G Simulate a fuse failure alarm on each fuse panel by inserting a blown GMT fuse in the indicating fuse position. Verify that the red LED on the associated BEP1 circuit pack lights as well as the frame alarm lamp at the top of the bay. If remote alarms are connected, verify that office alarms are generated as specified by job records. Simulate a panel power loss alarm on each fuse/circuit breaker panel by turning off or disconnecting the circuit breaker or fuse feeding each load bus. Verify that the green LED on the associated BEP1 circuit pack is extinguished and that the frame alarm lamp at the top of the bay lights. If remote alarms are connected, verify that office alarms are generated as specified by the job record. TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) If alarms are not generated, re-check alarm wiring per T-83150-30. If alarms still do not function, it may be necessary to replace the BEP1 circuit pack comcode 106849508. H H DRAWING DESCRIPTION SHEET DOC TYPE DWG C2FORMAT.FRM DEC 2002 D 0 1 2 3 4 5 6 7 H569445-AD 8 A3 ISSUE DWG SIZE 24 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 HOW TO CONFIGURE A LINEAGE POWER BDFB/BDCBB A (1) E/W H569-445 G1 CHOOSE ONLY ONE 7' x 26" x 15" BLUE CABINET G2 9' x 26" x 18" BLUE CABINET G3 7' x 24" x 24" GRAY CABINET WITH DOORS G7 G8 C (1) (3) G 20 STEP 3 (1) G30B STEP 4 G10B 7' x 26" x 15" BLUE CABINET WITH ALARM INTERFACE CARD G10C 7' x 34" x 15" BLUE CABINET WITH ALARM INTERFACE CARD G10D TABLE 3: LOAD INPUT FEEDS (ORDER MAX 3 FOR G1, G3, G7 OR G8) (ORDER MAX 4 FOR G2) TOP LOAD FEED INPUT TOP DISTRIBUTION OUTPUT TOP LOAD FEED INPUT BOTTOM DISTRIBUTION OUTPUT G20 BOTTOM LOAD FEED INPUT BOTTOM DISTRIBUTION OUTPUT G23 BOTTOM LOAD FEED INPUT TOP DISTRIBUTION OUTPUT TWO LOAD SHUNT CONNECTIONS. (FOR SIDE BY SIDE G30B, G31B, G31C DISTRIBUTION PANELS ONLY) TWO LOAD SHUNT CONNECTIONS. (FOR SIDE BY SIDE GROUP 33 DISTRIBUTION PANELS ONLY.) ORDER FIELD MOUNTED COMPONENTS LIKE ANCHOR BOLTS, GROUND CABLES, CABINET EXTENSIONS AND LUGS FROM TABLES 1A-1D (3) G61A STEP 6A ORDER ONLY WITH G61, G62 OR G63 CHOOSE ONLY ONE TABLE 7: INTERNAL OR EXTERNAL DISCHARGE RETURN BUS TABLE 5: DIGITAL METER TABLE 4: DISTRIBUTION PANELS (ORDER MAX 3 FOR G1, G3, G7 OR G8) (ORDER MAX 4 FOR G2) G61 STEP 6 STEP 5 CHOOSE ONLY ONE TABLE 2: TOP OR BOTTOM CABLE ROUTING G10A (1) G 72 CHOOSE ONLY ONE TABLE 1: CABINET TYPE G1 G10A STEP 2 STEP 1 B A ORDER THE REQUIRED GROUPS IN EACH STEP. PRODUCT MANAGEMENT WILL ASSIGN AN ORDERING CODE FOR THIS CONFIGURATION. EXAMPLE BELOW SHOWS A 7FT, TOP FEED, 2 LOAD, 6 PANELS, DIGITAL METER WITH INTERNAL RETURN BUSSES. G72 VIM1A METER FOR G1 OR G2 G30B TWO 20 POSITION FUSE PANELS E/W TPS FUSE HOLDERS G172 VIM1B METER FOR G3 G272 VIM1C METER FOR G7 OR G8 G31B TWO 20 POSITION BULLET PANELS G31C TWO 18 POSITION BULLET PANELS WITH CAPACITORS FOR G3 ONLY (REQUIRES G62A) NOTE: GROUP 70, 71, AND 170 ARE ONLY AVAILABLE AS REPLACEMENT KITS FOR EXISTING BDFB'S PER TABLE AA G33 TWO 28 POSITION BULLET PANELS G40 6 POSITION GMT FUSE PANEL FOR MOUNTING AT THE TOP OF G3 ONLY (5A MAX FUSES, 15A TOTAL) PANEL MOUNTED INTERNAL RETURN BUSES G60 EXTERNAL G61 INTERNAL FOR G1 OR G2 G61A ORDER 1 PER G30B OR 31B G62 INTERNAL FOR G3 G62A ORDER 1 PER G31C G63 INTERNAL FOR G7 G63A ORDER 1 PER G33 B C NOTE: BLANK PANELS ARE FACTORY INSTALLED IN ANY UNEQUIPPED PANEL POSITIONS EQUIPMENT ABOVE THIS LINE IS FACTORY MOUNTED EQUIPMENT BELOW THIS LINE IS FIELD MOUNTED D TABLE 1A: ANCHOR BOLTS (REFER TO H569-407) ORDERING CODE DESCRIPTION 847135654 (4) 1/2 SELF DRILL (ZONE 0-2) 847135662 (4) 1/2 DROP IN (ZONE 0-2) 847135670 (4) 12MM NUT, ROD AND HOLD DOWN PLATE (ZONE 3-4) (4) 12MM CAP BOLT AND HOLD DOWN PLATE (ZONE 3-4) 847135688 E CC109121588 CC109121596 1/2 INCH SHIM KIT WITH ISOLATION ISO BUSHING KIT NOTE: HILTI HSL-1 M12/65 APPROVED FOR USE WITH G3 CABINET TABLE 1B: CABINET GROUND LUG F G WIRE GAGE ORDERING CODE STD FLEX 406021626 8 8 405347519 6 6 405347576 4 4 405348202 2 - 405347683 - 2 407817568 1/0 - 407817550 2/0 1/0 407817576 - 2/0 ORDERING CODE DESCRIPTION 848258588 4-1/2 FT EXTENSION KIT FOR G1 OR G7 CABINET IN 11-1/2 FT ENVIRONMENTS 848258570 2 FT EXTENSION KIT FOR G1 OR G7 CABINET IN 9 FT ENVIRONMENTS 848258562 2-1/2 FT EXTENSION KIT FOR G2 CABINET IN 11-1/2 FT ENVIRONMENTS CC109132040 1 FT EXTENSION KIT FOR G1 OR G7 CABINET IN 8 FT ENVIRONMENTS 150030560 2-HOLE LUG #10 ON 5/8" 4-1/2 FT EXTENSION KIT FOR G8 CABINET IN 11-1/2 FT ENVIRONMENTS SEE SHEET A3 NOTE FOR CABINET GROUND FLEX 406021725 2/0 4/0 4/0 406335141 0 2-HOLE LUG 3/8" ON 1" WIRE GAGE ORDERING CODE LUG WIDTH ORDERING CODE LUG WIDTH ORDERING CODE LUG WIDTH STD FLEX 405356171 0.36 406144428 0.41 407890771 0.56 14-10 14-10 405348178 0.41 406021626 0.41 406338269 0.59 8 8 406338400 0.44 405347519 0.44 406332841 0.59 6 6 -- 405347576 0.55 406332940 0.55 4 4 -- 405348202 0.59 406338665 0.59 2 - -- 405347683 0.68 407726041 0.68 - 2 -- 407817568 0.75 405348228 0.74 1/0 - -- 407817550 0.83 405348236 0.83 2/0 1/0 -- 407817576 0.94 406021725 0.93 -- -- 405348251 1.00 -- -- 405347923 1.09 -- -- 407890763 0.96 -- -- 405348277 1.29 -- -- 407890748 0.97 -- -- 406021915 1.55 -- -- 407850833 0.96 -- -- 405348293 1.55 -- -- 407890755 1.63 -- -- 406434241 1.79 -- -- 406335141 1.63 -- -- -- -- 407890730 1.63 -- -- 406434290 2.18 847073756 8-32, 10-32 AND 10-24 HARDWARE BOLT KIT 847073699 1/4-20 HARDWARE BOLT KIT 847073731 3/8-16 HARDWARE BOLT KIT 848258679 (1) 2400A EXTERNAL GROUND BAR FOR MOUNTING ON A 15 OR 20 INCH LADDER TYPE CABLE RACK. (SEE SHEET B7) 848258687 (1) SUPPLEMENTARY 2400A EXTERNAL GROUND BAR FOR STACKING ON A 848258679 GROUND BAR. (SEE SHEET B7) 108785452 ED83019-50 GROUP 1: (1) 1300A EXTERNAL GROUND BAR FOR MOUNTING ON AUXILIARY FRAMING OR 15 OR 20 INCH LADDER TYPE CABLE RACK. (SEE SHEET B8) 108874322 ED83019-50 GROUP 3: (1) SUPPLEMENTARY 1300A EXTERNAL GROUND BAR FOR STACKING ON A GROUP 1 GROUND BAR. (SEE SHEET B8) 150021156 ED83019-50 GROUP 13: (1) 2400A EXTERNAL GROUND BAR FOR MOUNTING ON A 15 OR 20 INCH LADDER TYPE CABLE RACK. (SEE SHEET B8A) 150021157 ED83019-50 GROUP 13A: (1) SUPPLEMENTARY 2400A EXTERNAL GROUND BAR FOR STACKING ON A GROUP 13 GROUND BAR. (SEE SHEET B8A) 2/0 4/0 4/0 350 350 DESCRIPTION 500 E F 500 750 G 750 TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/BDCBB) 350 H DRAWING DESCRIPTION 500 405348293 407890730 2-HOLE LUG 1/4" ON 5/8" 350 405348277 407890755 ORDERING CODE HARDWARE BOLT KITS (INCLUDES 2 NUTS, 2 LOCK WASHERS, 4 FLAT WASHERS AND VARIOUS LENGTH BOLTS) 2/0 405348251 407890748 CLASS B D TABLE 6A: EXTERNAL BUS BAR ASSEMBLIES (SEE SHEETS B7 AND B8) TABLE 6AA TERMINAL LUGS WIRE GAGE ORDERING CODE 405347923 C2FORMAT.FRM DEC 2002 TABLE 1D: CABINET EXTENSION KITS TABLE 1C: BATTERY INPUT AND RETURN CABLES 405348236 H ORDER FIELD MOUNTED COMPONENTS LIKE CIRCUIT BREAKERS, FUSE HOLDERS, FUSES AND LUGS ON SHEET A5 OPTIONAL: CHOOSE ONLY ONE CHOOSE ONE ONLY 500 SHEET DOC TYPE 750 DWG 750 1 2 3 4 5 6 7 H569445-AD 8 A4 ISSUE DWG SIZE 28 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 FIELD INSTALLED EQUIPMENT FROM SHEET A4 A TABLE 4A PLUG-IN BREAKERS/FUSE HOLDERS (G31B AND G33) B C D TABLE 4B TPS/TLS FUSES (TPS: G30B TPS or TLS: G31B, G33) PLUG IN CIRCUIT BREAKERS COMCODE AMPERAGE TPS COMCODE BREAKER POSITIONS MIN WIRE 407998137 3 1 10 407998145 5 1 10 407998152 10 1 10 407998160 15 1 10 407998178 16 1 10 407998186 20 1 10 407998194 25 1 10 407998202 30 1 8 407998210 45 1 8 407998228 50 1 8 407998236 60 1 6 407998244 70 1 6 407998251 80 1 4 407998269 90 1 4 407998277 100 1 2 408185353 125* 2 2 408185346 150* 2 1/0 450023081 175* 2 2/0 CC109171674 125** 2 2 CC109141735 150** 2 1/0 408564941 200*** 3 2/0 408573975 225*** 3 4/0 408535752 250*** 3 4/0 PLUG IN FUSE HOLDERS CC408617410 E A One 0.18 amp GMT fuse is required per TPS, TLS or TPL fuse (see Table 4B or 4E) USE BUSSMANN FUSE ONLY 408548944 PLUG-IN FUSE HOLDER FOR TLS or TPS FUSES. ALARMS ON BLOWN FUSE ONLY TLS COMCODE AMPERAGE 402328926 MIN WIRE 406700567 CC408617914 3 10 406700583 CC408617922 5 10 406700591 N/A 6 10 406700609 CC408617930 10 10 406700617 CC408617947 15 10 406700625 CC408617955 20 10 406700633 CC408617963 25 10 406700641 CC408617971 30 10 406700658 CC408617988 40 8 406700674 CC408617996 50 8 406700682 CC408618004 60 6 406700690 CC408618012 70 6 N/A CC408618020 80 4 N/A CC408618037 90 4 N/A CC408618045 100 2 N/A CC408618053 110 2 N/A CC408618061 125 2 F 1-HOLE LUG 1/4" 2-HOLE LUG 1/4" ON 5/8" 406338152 406144428 405356189 406021626 405347436 G62A RETURNS 2-HOLE LUG 1/4" ON 3/4" 108319427 108785460 TABLE 4G GMT FUSES FOR G40 PANEL DESCRIPTION ED83127-30 GD 70-150 AMP TPL FUSE BLOCK ED83127-30 GB 0-5 AMP GMT FUSE MODULE COMCODE AMPERAGE 406203182 1/2 406530725 1-1/3 406421032 2 406204230 3 406203976 5 TABLE 4F ORDERABLE DISTRIBUTION PANEL POSITION LABELS LABELS FOR G30B, G31B, G31C DISTRIBUTION PANELS POSITION NUMBERING 848270765* 1-20 (1 LABEL) TABLE 4D GMT FUSES FOR ED83127-30 GB COMCODE AMPERAGE 401231501 1/2 401841473 1 400994604 1 -1/3 401231527 3 401231535 5 402099436 DUMMY 1.1 - 1.20 (1 LABEL) 2.1 - 2.20 (1 LABEL) 3.1 - 3.20 (1 LABEL) 4.1 - 4.20 (1 LABEL) 5.1 - 5.20 (1 LABEL) 6.1 - 6.20 (1 LABEL) 7.1 - 7.20 (1 LABEL) 8.1 - 8.20 (1 LABEL) MIN WIRE 10 848272399 N/A *** THESE 3-POLE BREAKERS ARE FOR G33 PANELS ONLY. ALSO ORDER TWO 850025679 3-POLE ADAPTER BUS KITS. COMCODE TPL FUSE AMP RATING 406794776 BA 70 408239648 BB 80 406794784 BD 100 406794792 BF 150 402328926 B LABELS FOR G33 DISTRIBUTION PANELS COMCODE POSITION NUMBERING 850018546 *** 1.1 - 1.28 (1 LABEL) 2.1 - 2.28 (1 LABEL) 3.1 - 3.28 (1 LABEL) 4.1 - 4.28 (1 LABEL) 5.1 - 5.28 (1 LABEL) 6.1 - 6.28 (1 LABEL) C 1-20 (8 LABELS) 20-1 (8 LABELS) 21-40 (8 LABELS) 40-21 (8 LABELS) 41-60 (8 LABELS) 60-41 (8 LABELS) 61-80 (8 LABELS) 80-61 (8 LABELS) BUS A (2 LABELS) BUS B (2 LABELS) BUS C (2 LABELS) BUS D (2 LABELS) BUS E (2 LABELS) BUS F (2 LABELS) BUS G (2 LABELS) BUS H (2 LABELS) TABLE 4E TPL FUSES FOR ED83127-30 GD ** THIS 2-POLE BREAKER KIT IS FOR G31B PANELS ONLY (KIT INCLUDES ADAPTER BUS). 848656823 21-40 (4 LABELS) 41-60 (2 LABELS) 61-80 (2 LABELS) 848469946 81-100 (2 LABELS) 101-120 (2 LABELS) 121-140 (2 LABELS) 141-160 (2 LABELS) 0.18 A ALARM FUSE D E * APPLIED IN FACTORY ** LABEL SHEET SHIPS WITH BDFB *** LABEL SHEET APPLIED IN FACTORY AND SECOND SHEET SHIPS WITH BDFB TABLE 4DD LUGS AND HARDWARE FOR ED83127-30 GB OR G40 PANEL LOAD AND RETURN ARE THE SAME 850019325 & 850025679 ADAPTER BUS 2-HOLE LUG 3/8" ON 1" COMCODE 848689709** * THESE 2-POLE BREAKERS ARE FOR G33 PANELS ONLY. ALSO ORDER TWO 850019325 2-POLE ADAPTER BUS KITS. PLUG-IN FUSE HOLDER FOR TLS or TPS FUSES. ALARMS ON BLOWN FUSE OR HEAD REMOVAL G33 LOADS G61A, G63A RETURNS COMCODE 0.18 ALARM FUSE TABLE 4BB LUGS AND HARDWARE FOR BREAKERS AND FUSES G30B, G31B, G31C LOADS TABLE 4C OPTIONAL ALTERNATE FUSE BLOCKS (G30B) WIRE GAGE STD FLEX 14-10 14-10 406338343 8 8 405347519 406338442 6 6 405347543 405347576 406338574 4 4 405348186 405348202 406338673 406338665 2 - 405347659 405347683 407726041 - 2 406338707 407817568 406338715 405348228 1/0 - 406467183 407817550 406338764 405348236 2/0 1/0 HARDWARE LUG COMCODE TYPE 997758891 WIRE GAGE STD FLEX EITHER 18-22 18-22 403950975 EITHER 14-16 14-16 401437033 EITHER 10-12 10-12 HARDWARE CIRCUIT BREAKER APPROVED FOR G30B, G31B, G31C DISTRIBUTION PANELS (NOT ORDERABLE FROM LINEAGE POWER) PROVIDED CURRENT RATING FOR ED83127-30 GD PROVIDED G 406338376 LOAD 405347519 RTN 406338483 LOAD 405347576 RTN 407334697 LOAD 405347683 RTN 406338616 LOAD 405348202 RTN 406434514 LOAD 407817568 RTN 406338822 LOAD 407817550 RTN 406434076 LOAD 407817576 RTN 6 4 2 1/0 2/0 - 6 4 2 - PROVIDED 1/0 2/0 AIRPAX PART NUMBER 1 LONG DELAY LMLK1-1RLS4-32742-18 3 LONG DELAY LMLK1-1RLS4-32742-1 5 LONG DELAY LMLK1-1RLS4-32742-2 10 LONG DELAY LMLK1-1RLS4-32742-3 15 LONG DELAY LMLK1-1RLS4-32742-4 20 LONG DELAY LMLK1-1RLS4-32742-6 25 LONG DELAY LMLK1-1RLS4-32742-7 30 LONG DELAY LMLK1-1RLS4-32742-8 30 MOTOR - START DELAY LMLK1-1RLS4-32744-8 40 LONG DELAY LMLK1-1RLS4-32742-17 50 LONG DELAY LMLK1-1RLS4-32742-10 60 LONG DELAY LMLK1-1RLS4-32742-11 70 LONG DELAY LMLK1-1RLS4-32742-12 80 LONG DELAY LMLK1-1RLS4-32742-13 90 LONG DELAY LMLK1-1RLS4-32742-14 100 LONG DELAY LMLK1-1RLS4-32742-15 F G TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) H H DRAWING DESCRIPTION SHEET DOC TYPE DWG C2FORMAT.FRM DEC 2002 0 1 2 3 4 5 6 7 H569445-AD 8 A5 ISSUE DWG SIZE 26 9 C2/A1R 0 1 2 3 4 ENG DES SUP DATE REV GGL GGL SCS 31-JAN-2014 30 TABLE AA: SPARE, GROWTH, AND UPGRADE EQUIPMENT SPARES, GROWTH AND UPGRADES FOR GROUP 1, 2 OR 3 CABINETS B COMCODE DESCRIPTION 848376323 (2) FUSE PANEL (20 POSITION) KIT 848376315 (2) BULLET PANEL (20 POSITION) KIT 848433918 (1) BLANK PANEL KIT 848376331 (1) LOAD SHUNT ASSY KIT (800 AMP FOR J85568C2/H569445) 848363792 (1) LOAD SHUNT ASSY KIT (600 AMP FOR J85568C-1) 848648135 (1) 300 AMP SHUNT ASSEMBLY (FOR J865568C-2) 848433363 (1) BUS BAR BATTERY STRAP KIT (G30B,G31B,G31C) 848589537 (1) INTERNAL RETURN KIT (INCLUDES ONE G61 AND FOUR G61A) C CC109124608 (1) FILTER CAPACITOR ASSEMBLY LEFT (G31C ONLY) CC109124616 (1) FILTER CAPACITOR ASSEMBLY RIGHT (G31C ONLY) (1) TOP COVER KIT (G1 OR G7, 7FT CABINETS) (FOR USE ON BOTTOM FEED/BOTTOM DISTRIBUTION APPLICATION ONLY) (1) TOP COVER KIT (G2, 9FT CABINET) (FOR USE ON BOTTOM FEED/BOTTOM DISTRIBUTION APPLICATION ONLY) 150037640 TOP COVER KIT, 34IN WIDE BDFB, J85568C2L67 (PLASTIC TOP COVER) 150037677 DOOR WITH GUARD, H569445G33 PANEL KIT ASSY METERS AND ALARM BOARDS FOR GROUP 1, 2 OR 3 CABINETS 848376349 D E (1) G70 DIGITAL CURRENT METER KIT FOR G1 OR G2 BDFB: INCLUDES METER AND HARDWARE NEEDED FOR METER INSTALLATION 848498804 (1) G71 DIGITAL VOLTAGE/CURRENT METER KIT FOR G1 OR G2 BDFB: INCLUDES METER AND HARDWARE NEEDED FOR METER INSTALLATION DES SUP DATE REV HKS GGL SCS 12-AUG-2008 20 CC109144341 CC109144812 DATE REV PDI:02ESDJ0521 KEG KEG SCS 25-MAR-2009 21 MCN ENG DES SUP DATE REV KEG KEG SCS 01-NOV-2011 22 ENG DES SUP DATE REV KEG KEG SCS 19-DEC-2011 23 SCS 26-APR-2012 24 (1) G72 DIGITAL VOLTAGE/CURRENT METER KIT FOR G1 OR G2 BDFB: INCLUDES METER AND HARDWARE NEEDED FOR METER INSTALLATION ADD CONFIGURATIONS TO STANDARD CONFIGURATION TABLE ON SHEET A1. ADD 3-POLE BREAKER OPTIONS ON TABLE 4A. SHOW EXTENDED BUS ON GROUP 23 LOAD SHUNT ON SHEET B5. CN-0009824 CC109145620 (1) CABLE ASSEMBLY FROM G72 OR G172 METER TO BAY LAMP (2) 28-POSITION BULLET DISTRIBUTION PANELS 150021902 (2) LOAD BUS SHUNT ASSEMBLIES (1500A SHUNT SIZE) 150026362 INTERNAL RETURN BUS KIT (G63) 150027305 INTERNAL RETURN BUS KIT (G63A) (MOUNTS ON G33 DISTRIBUTION PANELS) CC109172747 ALARM TERMINATION BOARD CC109172730 PANEL LED ALARM BOARD CC109172854 VIM1C DIGITAL METER ASSEMBLY ENG DES SUP DATE REV KEG KEG SCS 24-JUL-2012 25 KAL 15-OCT-2003 13 CHGD: SHA3: TORQUE CALLOUT IN TABLE F "65" WAS "75". SHA1: SHEET INDEX. SHA6: ISSUE BLOCK ADDED 848745118-LBL PDI: 04ESDJ0325 DES CL:ME DATE REV / ISSUE MCN/SCS 17-NOV-2004 14 ENG DES ENG BAR SKR DATE REV / ISSUE 31-JAN-2006 15 SHA1: UPDATED SHEET INDEX. SHA4: TABLE 6AA COMCODE 407890730 WAS 405434290 SHA6: ADDED ISSUE 16. ENG KAL DATE 20-APR-2006 16 KEG KEG SCS 23-AUG-2012 26 DES ENG KAL SHEET A4, ADDED 4-1/2 FOOT EXTENSION (150030560) IN TABLE 1D. ADDED BREAKER COVER SHOWN ON VARIOUS SHEETS GGL SCS 20-NOV-2013 28 FUSE HOLDER FOR (10) GMT FUSES (1 ON EACH FUSE PANEL) IN TABLE AA, ADDED THE PLASTIC TOP COVER (150037640) KAL SHA1: CHG'D FIG A TO READ TOP/TOP. CHG'D FIG B TO READ TOP/BOTTOM, CHG'D FIG C TO READ BOTTOM/ BOTTOM. CHG'D FIG D TO READ BOTTOM/TOP. STEP 4 ADDED 90 AMP TO NOTE WAS 100 AMP. SHA2: ADDED STEP 6A TO DISCHARGE RETURN BUS OPTIONS. ADDED STEP 4A TO DIGITAL CURRENT METER AND DIGITAL VOLTAGE/CURRENT METER. SHA3: LOC. C1 TABLE FIELD INSTALLED EQUIP. ADDED LINE TABLE 4G SPARE FUSE HOLDER EQPT LOC. D5 CABINET GROUND CH'D TEXT TO READ GREATER THAN 2/0 WAS GREATER THAN 1/0. LOC E5 CENTRAL OFF. GND. ADD REF TO SEE TBL SEE TBL 1C & 6AA. LOC. A9 RMV NTS. LOC A9 CH COMCODE TO READ 106849508 WS 106849506. CH'D DSCR ON 848376323, 848376315 TO QTY 2, WS 1. ADD 848363792, 108405283 TO SPARE GROWTH & UPDGRADE TBL. ADD TXT FOR FIG'S A-D TO "CABLE ROUTING STRATEGY". SHA4: ADD NT TO TBL 1A (REFER TO H569-407). ADD (ZN'S 0-2) TO 1ST 2 ITMS. (847135654 & 847135662). RMVD LAST TWO ITMS (847135712 AND 847135720). ADD "ROD" TO 847135670 & "BOLT" TO 847135688. TBL 1B & 1C, RMVD HARDWARE PROVIDED COLUMN, RMVD HARDWARE COLUMN FRM TBLS 1B & 1C. ADD NTS FOR INFO ON HARDWARE. TBL 1C, ADD STRND'D WIRE. TBL 4DD ADD 402099436. TBL 4E ADD 408239648. TBL 4C ADD 1083194270. SHA5: ADD TBL 4G, ADD NEW STANDARD CC TO TBL BB. SHB10: ADD DUMMY BOARD. SH B7: ADD 1-24 TO FIG.6. SHD: ADD ITMS 73,74,82,83. SHA4: TBL 4BB ADD 406467183 WS 406896373. SHB5: ADD NEW COMCODE FOR INTERNAL RTN KIT PDI: 00ESDJ0173 REV / ISSUE REV GGL FUSE PULLER FOR TPS AND TLS FUSES KAL DATE DESCRIPTION 407573641 DATE REV / ISSUE SUP COMCODE GMT FUSE PULLER CL:ME DES REV 406420273 12 ENG DATE FUSE HOLDER FOR (1) TPL-B FUSE. TYPICALLY ORDERED WHEN TPL-B FUSE BLOCKS ARE EQUIPPED IN BDFB. HAVE INSTALLER REPLACE EITHER OF THE TWO HOLDERS LISTED ABOVE. 05-JUN-2003 SHA1: UPDATED SHEET INDEX. SHA4: ADDED 1 FT EXTENSION SHA6: ADDED ISSUE 17. SUP 407559491 MCN KAL DES FUSE HOLDER FOR (6) TPS, TLS FUSES (1 ON EACH FUSE PANEL) REV / ISSUE ENG DES ENG 407559467 DATE SHA3: ADD CC109121563 AND CC109121571 TO TABLE AA SHA4: TABLE1A CC109121588 WAS 848692612. CC109121596 WAS 848692620 TABLE 4G: SPARE FUSE HOLDERS AND HARDWARE (REF H569431) 407559459 DES MCN ADD HARDWARE KITS TO TABLE 6AA. UPDATE TABLE AA SPARES AND UPGRADE. ADD DIMENSIONS TO TOP VIEWS ON SHEETS B12A AND B12D. CN-0010275 150021903 CL:ME ENG PDI: 03ESDJ0315 KEG (1) ALARM OUTPUT CABLE ASSEMBLY FOR G72 OR G172 METER. 11 SH A1: CORRECTED SH INDEX SH B6: CORRECTED ISSUE NO. KEG CC109145612 PDI: 03ESDJ0172 MCN (1) G172 DIGITAL VOLTAGE/CURRENT METER KIT FOR G3 BDFB: INCLUDES METER AND HARDWARE NEEDED FOR METER INSTALLATION (1) FIELD UPGRADE G72 METER KIT FOR G1 OR G2 BDFB TO REPLACE A G71 METER: INCLUDES METER, HARDWARE AND CONVERSION CABLE FOR FIELD UPGRADE KIT. CONVERSION CABLE INTERFACES BETWEEN EXISTING CABLE AND NEW METER. CL:ME MCN 10-15-02 SCS SHB11: CHGD CALLOUTS (A2), (A4). RMVD WIRING SCHEMATICS & ADD A NEW SCHEMATIC TO ZN (A7). SH F1: RMV VIEW ZN (C8), ADD 2 VIEWS ZN (C8), (F8). ADD SHB12C DES REV CC109145315 10 CHG B4, B10, B11. ADD B1B, B12B, F1, F2. RENAMED B1 TO B1A, B12 TO B12A, ADDED INFO TO A SHEETS. ADDED TABLE TL TO SHT A5 ADD GRPS 3,31C,40,170,62,&62A SUP DATE (1) FIELD UPGRADE G172 METER KIT FOR G3 BDFB TO REPLACE A G171 METER: INCLUDES METER, HARDWARE AND CONVERSION CABLE FOR FIELD UPGRADE KIT. CONVERSION CABLE INTERFACES BETWEEN EXISTING CABLE AND NEW METER. MCN 10-01-02 SCS DES SUP CC109145307 9 CL: ME MCN ENG DES METERS AND ALARM BOARDS FOR GROUP 7 OR 8 CABINETS G ENG ENG SPARES, GROWTH AND UPGRADES FOR GROUP 7 OR 8 CABINETS F PDI: 02ESDJ0450 ADD GROUP 8. ADD 125 AND 175 AMP BREAKER KITS TO TABLE 4A CN-0008283 (1) BEP1A- ALARM CIRCUIT MODULE 8 CHANGE TABLE BB TO HAVE ALL NEW COMCODES. UPDATE SHEET A5 TABLES. ADD SHEET B8A EXTERNAL RETURN BUS OPTIONS. ADD WIRING DIAGRAMS ON SHEETS B10 AND B11. CN-0006293 (1) TOP COVER KIT (G1 OR G7, 7FT CABINET) (FOR USE ON TOP FEED/TOP DISTRIBUTION APPLICATION ONLY) 848430179 CC109129615 CHANGES REQUIRED DUE TO THE NEW BDFB METER, ADDED SHEET B11A, REMOVED SHEET D1 ADD G7, G23, G33, G63, G63A AND G272 INFORMATION. (1) BAY INTERCONNECTION KIT FOR LIST 3 CABINET (NORTEL BDFB) CC109121571 7 SHEETS A1 - A6 UPDATED TO CLARIFY PRODUCT INFORMATION CC109121563 848429288 6 IN TABLE AA, ADDED THE ORDERABLE DOOR KIT (150037677) SPARE, GROWTH AND UPGRADE EQUIPMENT A 5 DATE REV / ISSUE 27-SEP-2006 17 A B C D CL:ME E SH A1: UPDT FUSE/CB PANEL TO ADD INFO ON PLUG-IN FUSE HOLDERS. SH A2: CORRECT DOC ERRORS SH A3: ADD PLUG-IN FUSE HLDR AND TLS FUSE INFO TO TBL OF FIELD INSTALLED PARTS SH A6: ADD PLUG-IN FUSE HLDRS AND TLS FUSES DES ENG KAL KAL F DATE REV / ISSUE 01-MAY-2007 18 ENG DES SUP DATE REV CHANGE NOTE SHA1 ZONE C6 PER JEFF PLATTENBURG GGL GGL SCS 30-JAN-2014 29 ENG DES SUP DATE REV SHA4: UPDT TBL F WITH 848656823. SHD1: ADD ITMS 1, 2 WHICH WERE ACCIDENTALLY RMVD IN PAST. MCN MCN SCS 15-OCT-2007 19 PDI: 01ESDJ0524 G CL:ME TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) H H DRAWING DESCRIPTION *** SHEET DOC TYPE DWG C2FORMAT.FRM DEC 2002 0 1 2 3 4 5 6 7 H569445-AD 8 A6 ISSUE DWG SIZE 30 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 15.00 REF G61 SET OF 2 RETURN BUS BARS. MOUNTS TOP OF CABINET FOR G10A AND G10B (SHOWN). BOTTOM OF CABINET FOR G10C AND G10D. A B A B G20 LOAD SHUNT DETAIL SEE SHEET B5 VIM1 METER (G72) 848204939 7 FT CABINET C G30B 2 SIDE BY SIDE FUSE PANELS OR G31B 2 SIDE BY SIDE BULLET PANELS (3 PLACES SHOWN) OR G90 2 SIDE BY SIDE BLANK PANELS D C 83.94 REF D 2 SIDE BY SIDE BUS BAR LINKS PANEL RETURN BUS LINK PROVIDED WITH G61A E E G61A 2 SIDE BY SIDE PANEL RETURN BUS BARS. F F G G SIDE VIEW FRONT VIEW} SCALE 3/16 REAR VIEW (CLEAR COVERS REMOVED) 25.94 REF TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) H569445 G1 E/W G10A, G20, (3)G31B, G61, (3) G61A, G72 H H DRAWING DESCRIPTION SHEET DOC TYPE DWG C2FORMAT.FRM DEC 2002 0 1 2 3 4 5 6 7 H569445-AD 8 B1 ISSUE DWG SIZE 22 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 G63 SET OF 2 RETURN BUS BARS. MOUNTS TOP OF CABINET FOR G10A AND G10B (SHOWN). BOTTOM OF CABINET FOR G10C AND G10D. 15.00 A A APPLY LABEL 850036078 (LABEL IS SUPPLIED WITH THE G108 BREAKER PANEL ASSY) 6 PLACES COVER 850035641 (SUPPLIED WITH THE G108 BREAKER PANEL) 6 PLACES SCREW 901354878 (SUPPLIED WITH BREAKER PANEL) 24 PLACES B B 850017023 7 FT CABINET VIM1 METER (G272) C C G33 2 SIDE BY SIDE BULLET PANELS (3 PLACES SHOWN) OR G90 LOAD SHUNT DETAIL (G23) SEE SHEET B5A 2 SIDE BY SIDE BLANK PANELS D D 83.94 2 SIDE BY SIDE BUS BAR LINKS PANEL RETURN BUS LINK PROVIDED WITH G63A E E G63A 2 SIDE BY SIDE PANEL RETURN BUS BARS. F F G G HARDWARE BOX LOCATED BEHIND THIS COVER SIDE VIEW FRONT VIEW SCALE 3/16 REAR VIEW (CLEAR COVERS REMOVED) 25.94 TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) H569445 G7 E/W G10A, G23, (3)G33, G63, (3) G63A, G272 H H DRAWING DESCRIPTION SHEET DOC TYPE DWG C2FORMAT.FRM DEC 2002 0 1 2 3 4 5 6 7 H569445-AD 8 B1A ISSUE DWG SIZE 28 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 (2) 848689998 REAR DOOR A A G62 SET OF 4 RETURN BUS BARS. MOUNTS TOP AND BOTTOM OF CABINET. VIM1 METER (G172) 848689972 CABINET B B G20 LOAD SHUNT DETAIL SEE SHEET B5 C C 2 SIDE BY SIDE BUS BAR LINKS PANEL RETURN BUS LINK PROVIDED WITH G62A D D 83.7 848689972 CABINET E E G62A 2 SIDE BY SIDE PANEL RETURN BUS BARS. G31C 2 SIDE BY SIDE BULLET PANELS (3 PLACES SHOWN) OR G90 2 SIDE BY SIDE BLANK PANELS F G F 23.6 REAR VIEW DOOR REMOVED 848689998 SIDE VIEW FRONT VIEW DOOR REMOVED 848689998 TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) H569445 G3 E/W (3)G20, (3)G31C, G62, (3)G62A, G172 H G 23.6 H DRAWING DESCRIPTION SHEET DOC TYPE DWG C2FORMAT.FRM DEC 2002 0 1 2 3 4 5 6 7 H569445-AD 8 B1B ISSUE DWG SIZE 22 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 G63 SET OF 2 RETURN BUS BARS. MOUNTS TOP OF CABINET FOR G10A AND G10B (SHOWN). BOTTOM OF CABINET FOR G10C AND G10D. A A APPLY LABEL 850036078 (LABEL IS SUPPLIED WITH THE G108 BREAKER PANEL ASSY) 6 PLACES B B 850022780 7 FT CABINET C C G33 2 SIDE BY SIDE BULLET PANELS (3 PLACES SHOWN) OR G90 2 SIDE BY SIDE BLANK PANELS LOAD SHUNT DETAIL (G23) SEE SHEET B5A D D 83.94 2 SIDE BY SIDE BUS BAR LINKS PANEL RETURN BUS LINK PROVIDED WITH G63A E E G63A 2 SIDE BY SIDE PANEL RETURN BUS BARS. F F G G SIDE VIEW FRONT VIEW HARDWARE BOX LOCATED BEHIND THIS COVER REAR VIEW (CLEAR COVERS REMOVED) 15.00 33.94 TITLE DISTRIBUTION BAY, BDFB/CBB H569445 G8 E/W G10A, G23, (3)G33, G63, (3) G63A, G272 H H DRAWING DESCRIPTION SHEET DOC TYPE DWG C2FORMAT.FRM DEC 2002 0 1 2 3 4 5 6 7 H569445-AD 8 B1C ISSUE DWG SIZE 28 9 C2/A1R 0 1 2 3 4 5 6 7 8 18.00 REF 9 G61 SET OF 2 RETURN BUS BARS. MOUNTS TOP OF CABINET FOR G10A AND G10B (SHOWN). BOTTOM OF CABINET FOR G10C AND G10D. A A B B G20 LOAD SHUNT DETAIL SEE SHEET B5 C C VIM1 METER (G72) 107.94 REF PANEL RETURN BUS LINK PROVIDED WITH G61A G30B D 2 SIDE BY SIDE FUSE PANELS (4 PLACES SHOWN) D OR G31B 2 SIDE BY SIDE BULLET PANELS 848241238 9 FT CABINET OR G90 2 SIDE BY SIDE BLANK PANELS E E 2 SIDE BY SIDE BUS BAR LINKS F F G61A 2 SIDE BY SIDE PANEL RETURN BUS BARS. G G FRONT VIEW REAR VIEW (CLEAR COVERS REMOVED) SIDE VIEW SCALE 5/32 TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) 25.94 REF H H DRAWING DESCRIPTION H569445 G2 E/W G10A, G20, (4)G30B, G61, (4) G61A, G72 DWG C2FORMAT.FRM DEC 2002 0 1 2 3 4 5 SHEET DOC TYPE 6 7 H569445-AD 8 B2 ISSUE DWG SIZE 22 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 A A PANEL POSITION 2 PANEL POSITION 1 B PANEL POSITION 6 PANEL POSITION 5 B C C PANEL POSITION 4 PANEL POSITION 3 PANEL POSITION 4 PANEL POSITION 3 D D E E PANEL POSITION 5 PANEL POSITION 1 PANEL POSITION 2 PANEL POSITION 6 F F G G G10A OR G10D TOP DISTRIBUTION OUTPUT PANEL NUMBERING (SIMILAR FOR 9FT CABINET) G10B OR G10C BOTTOM DISTRIBUTION OUTPUT CABINET IS FILLED WITH DC PANELS FROM THE TOP DOWN CABINET IS FILLED WITH DC PANELS FROM THE BOTTOM UP OUTPUT CABLES ARE ROUTED OUT THE TOP TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) OUTPUT CABLES ARE ROUTED OUT THE BOTTOM H H DRAWING DESCRIPTION SHEET DOC TYPE DWG C2FORMAT.FRM DEC 2002 0 1 2 3 4 5 6 7 H569445-AD 8 B3 ISSUE DWG SIZE 22 9 C2/A1R 0 1 2 3 202A TERMINAL A CC408576152 FLAT WASHER 3/8 CC408575988 LOCK WASHER 3/8 CC408576086 NUT 3/8 - 16 (10 PLCS PER BUS) (TORQUE: 240 IN-LB) 202A TERMINAL E3 4 5 6 7 8 9 E4 CC408576268 LAMP 407226786 LENS COVER 406156729 LAMP SOCKET A (4) CC408575963 BOLT HH .375-16 X 1.5" (8) CC408576152 FLAT WASHER 3/8 (4) CC408575988 LOCK WASHER 3/8 (4) CC408576086 NUT 3/8 - 16 (TORQUE: 240 IN-LB) B B G61 BUS BAR RETURN TOP OF CABINET FOR G10A AND G10B BOTTOM OF CABINET FOR G10C AND G10D C C SHUNT, 800A, 50mV G61A RETURN BUS BAR D D 848271771 BUS BAR STRAP INSTALLED ONLY WHEN NEXT PANEL HAS NO SHUNT DETAIL E E 846874600 BUS BAR STRAP LIST 20 SHUNT DETAIL TOP FEED ORIENTATION F BOTTOM FEED ORIENTATION F IF LOAD SHUNT ASSEMBLY IS NOT EQUIPPED ON A PANEL SHUNT WIRES WILL BE ATTACHED TO BUS HERE CC848846642 LAMP CABLE CC848846287 ALARM CABLE CC848841783 PRIMARY CABLE G G CC848841791 SECONDARY CABLE G1 OR G2 CABINETS WITH G30B PANELS, G20 LOAD SHUNTS AND G61 AND G61A INTERNAL RETURN BUSES TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) H H DRAWING DESCRIPTION SHEET DOC TYPE DWG C2FORMAT.FRM DEC 2002 0 1 2 3 4 5 6 7 H569445-AD 8 B4 ISSUE DWG SIZE 22 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 G63 BUS BAR RETURN ASSEMBLY TOP OF CABINET FOR G10A AND G10B BOTTOM OF CABINET FOR G10C AND G10D A B A B SHUNT 1500A, 50mV ATTACH STANDOFFS TO STUDS ON PANEL (G23) (2) 802101790 BOLT 5/16 X 1-1/2 (2) CC408576160 LOCK WASHER (2) CC408576193 FLAT WASHER C (G23) C 850018532 WIRESET (2 PER ALARM BOARD) G63 RETURN BUS BAR D D 850018530 ALARM CABLE 42) CC408575963 BOLT HH .375-16 X 1.5" (8) CC408576152 FLAT WASHER 3/8 (4) CC408575988 LOCK WASHER 3/8 (4) CC408576086 NUT 3/8 - 16 (TORQUE: 240 IN-LB) 850018534 METER INPUT CABLE E CC848925743 BUS STRAP INSTALLED AS SHOWN WHEN NEXT PANEL IS NOT EQUIPPED WITH LOAD SHUNT. UNUSED STRAPS AND MOUNTING HARDWARE SHIP LOOSE IN HARDWARE BOX. G23 SHUNT DETAIL E P/O G63A CC848925743 BUS BAR STRAP F F G G G7 (SHOWN) OR G8 CABINET WITH G33 PANELS, G23 LOAD SHUNTS AND G63 AND G63A INTERNAL RETURN BUSES 850018532 WIRESET (2 PER ALARM BOARD) 850018533 WIRESET (CONNECTS BETWEEN ALARM BOARDS) SCALE 7/16 TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) H H DRAWING DESCRIPTION SHEET DOC TYPE DWG C2FORMAT.FRM DEC 2002 0 1 2 3 4 5 6 7 H569445-AD 8 B5 ISSUE DWG SIZE 25 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 (4) 407633601 STANDOFFS CC109129615 BEP1A PWB (PER DISTRIBUTION PANEL) A A (4) 407633601 STANDOFFS CC109129615 BEP1A PWB (PER DISTRIBUTION PANEL) POS 1 POS 1 B B 848270765 POSITION NUMBERING LABELS 1-20 848270765 POSITION NUMBERING LABELS 1-20 C C 407559467 SPARE FUSE HOLDER D D 407559459 SPARE FUSE HOLDER GROUP 31B BULLET PANELS IN GROUP 1 OR 2 CABINETS GROUP 30B FUSE PANELS IN GROUP 1 OR 2 CABINETS E RISER COVER OVER BEP1A MODULES NOT SHOWN FOR CLARITY RISER COVER OVER BEP1A MODULES NOT SHOWN FOR CLARITY E CC109172747 BDFB_BAY_BD BAY ALARM BOARD F F APPLY LABEL 850036078 SUPPLIED WITH THE G108 BREAKER PANEL) 6 PLACES CC109172730 BDFB_PNL_BD PANEL ALARM BOARD (ONE PER PAIR OF PANELS) BREAKER COVER 850035641 (6 PLACES) SCREW 901354878 (24 PLACES) (COVER AND SCREWS ARE SUPPLIED WITH THE BREAKER PANEL) G G TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) GROUP 33 BULLET PANELS IN GROUP 7 OR 8 CABINETS H H DRAWING DESCRIPTION C2FORMAT.FRM DEC 2002 0 1 2 3 4 SHEET DOC TYPE TOP COVER OVER BAY ALARM BOARD NOT SHOWN FOR CLARITY DWG 5 6 7 H569445-AD 8 B6 ISSUE DWG SIZE 28 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 848258679 2400A EXTERNAL GROUND BAR KIT AND 848258687 SUPPLEMENTARY BUS BAR KITS A A B B 848258687 MOUNTS ON TOP OF A 848258679 BUS KIT C C .38 REF 4.75 848258687 BUS KIT 4.00 D D 848258679 BUS KIT E E 20 SPACES AT 1.05 = 21.00 (.44" DIA ON 1.00 CENTERS) 23 SPACES AT 0.44 = 10.12 (.22" DIA ON 0.625 CENTERS) F ROW A F 21 1 24 1 ROW B G G 4 1 ROW C 6.00 3 SPACES AT 2.00 = 6.00 (.44" DIA ON 1.00 CENTERS) TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) 15.62 FOR 15 INCH CABLE RACK H H DRAWING DESCRIPTION 20.62 FOR 20 INCH CABLE RACK DWG 26.00 C2FORMAT.FRM DEC 2002 0 1 2 SHEET DOC TYPE 3 4 5 6 7 H569445-AD 8 B7 ISSUE DWG SIZE 23 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 ED8301950 GROUP 1 1300A EXTERNAL GROUND BAR KIT AND GROUP 3 SUPPLEMENTARY BUS BAR KITS A A B B C C GROUP 3 MOUNTS ON TOP OF A GROUP 1 BUS KIT 843780602 BUS .25 REF D D 4.50 GROUP 3 BUS KIT 4.00 E F 9 SPACES AT 1.12 = 10.08 (.2" DIA ON 0.62 CENTERS) 11 SPACES AT 0.50 = 5.50 (.2" DIA ON 0.62 CENTERS) ROW A 8 SPACES AT 1.12 = 8.96 (.44" DIA ON 1.00 CENTERS) 34 1 4.50 1 9 6 ROW B ROW C ROW D F 11 SPACES AT 0.50 = 5.50 (.2" DIA ON 0.62 CENTERS) 1 G E GROUP 1 BUS KIT G 5 2 26 1 TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) 3 SPACES AT 1.88 = 5.63 (.44" DIA ON 1.00 CENTERS) 2.50 H H DRAWING DESCRIPTION 15.62 20.62 C2FORMAT.FRM DEC 2002 0 1 2 SHEET DOC TYPE 23.62 DWG 3 4 5 6 7 H569445-AD 8 B8 ISSUE DWG SIZE 23 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 ED8301950 GROUP 13 2400A EXTERNAL GROUND BAR KIT AND GROUP 13A SUPPLEMENTARY BUS BAR KITS A A B B C 850021151 BUS GROUP 13A MOUNTS ON TOP OF A GROUP 13 BUS KIT .38 REF C 4.75 4.00 GROUP 13A BUS KIT D D GROUP 13 BUS KIT E E 27 SPACES AT 1.00 = 27.00 (.44" DIA ON 1.00 CENTERS) 19 SPACES AT 0.625 = 11.88 (.28" DIA ON 0.625 CENTERS) F G F 28 ROW A 1 ROW B 1 28 ROW C 1 12 6.00 G 3 SPACES AT 2.00 = 6.00 (.44" DIA ON 1.00 CENTERS) 3 SPACES AT 0.625 = 1.88 (.28" DIA ON 0.625 CENTERS) 3 SPACES AT 0.625 = 1.88 (.28" DIA ON 0.625 CENTERS) DRAWING DESCRIPTION 3 SPACES AT 1.00 = 3.00 (.44" DIA ON 1.00 CENTERS) 3 SPACES AT 1.00 = 3.00 (.44" DIA ON 1.00 CENTERS) H TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) THIRD ANGLE PJTN 28.60 C2_ASSY_FORMAT.FRM FEB 2003 0 1 2 2 3 3 DOC TYPE DWG 4 H LINEAGE POWER - PROPRIETARY USE PURSUANT TO COMPANY INSTRUCTIONS 5 6 7 DRAWING ID H569445-AD 8 SHEET ISSUE B8A 23 9 DWG SIZE C2/A1R 0 1 2 3 4 BEP1A PWB (TYP PER PANEL) A 5 6 7 8 FRAME LIGHT J701 A CC848846642 (BK) J701 FRAME LAMP (RD) 202A TERM CC848846287 202A TERM E3 E4 (RD) (W-Y) 22 GA FIELD WIRING 407227172 LAMP (48V) 407226786 LENS COVER 406156729 LAMP SOCKET OVL NC (O) B J3 ALARM OUTPUT OVL NO (W-S) OVL C (W-O) PL NC (W-Y) TO BEP1 MODULE OF PANEL POSITION #1 P/O CC848784710 WIRESET OR 846940872 WIRESET J3 FUSE C (S) TO BEP1 MODULE OF PANEL POSITION #1 P/O CC848784710 WIRESET OR 846940872 WIRESET C FUSE NO (BL) (BK) 22 GA P102 FUSE NC (W-BL) (W-S) 22 GA B D 9 PL NO (Y) PL C (W) C P102.1 (W-S) TO E3 TERM FAJ (Y) (W-Y) TO LAMP PWR (BL) J1 TO DISTRIBUTION PANEL 1 CC848841783 SHUNT 1+ (W-BL) RTN (BR) RETURN BUS 1 IF PRESENT OR DAISY CHAIN TO BR WIRE ON P102.2 CONNECTOR RTN (BR) COILED AT TOP OF CABINET FOR EXTERNAL RETURN BUS OPTION ONLY SHUNT 1- (BL) SHUNT 2+ (W-SL) SHUNT 3+ (W-O) SHUNT 3- (O) P102.2 SHUNT 4+ (W-Y) FAJ (V) TO DISTRIBUTION PANEL 2 E FAJ B-2 (BR) CONNECT TO RETURN BUS 1 IF PRESENT OR COILED AT TOP OF CABINET FOR EXTERNAL RETURN BUS FAJ (Y) TO DISTRIBUTION PANEL 3 PWR (BL) FAJ A (RD) FAJ B (BK) RTN CC848841791 (G) (W-BL) (BL) (W-SL) (SL) (W-O) RTN (BR) RETURN BUS 1 IF PRESENT OR DAISY CHAIN TO BR WIRE ON P102.2 CONNECTOR (O) (W-Y) (Y) (BR) (W) (W-BK) G E VOLTAGE 4 (W-BR) FAJ B-3 FAJ B-4 P102.3 F VOLTAGE 3 (BR) FAJ A-4 FAJ B-1 VOLTAGE 2 (W-BK) FAJ A-3 RTN (BR) RETURN BUS 2 IF PRESENT OR DAISY CHAIN TO BR WIRE ON P102.3 CONNECTOR VOLTAGE 1 (W) FAJ A-2 J1 PRIMARY INPUT SHUNT 4- (Y) FAJ A-1 D SHUNT 2- (SL) (BR) PWR (O) P102.4 (BR) (W-BR) SHUNT 5+ SHUNT 5- F SHUNT 6+ SHUNT 6SHUNT 7+ SHUNT 7- J2 SECONDARY INPUT SHUNT 8+ SHUNT 8VOLTAGE 5 VOLTAGE 6 G VOLTAGE 7 VOLTAGE 8 VIM1A METER (G72) FAJ (V) TO DISTRIBUTION PANEL 4 PWR (O) RTN (BR) RETURN BUS 4 IF PRESENT OR DAISY CHAIN TO BR WIRE ON P102.3 CONNECTOR H TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) EQUIPMENT SCHEMATIC FOR G72 VIM1A METER AND BEP1 ALARM MODULES H DRAWING DESCRIPTION C2FORMAT.FRM DEC 2002 1 DWG 2 2 3 3 4 5 SHEET DOC TYPE REPEAT FOR P102.5 - P102.6 (CC848784710 WIRESET) REPEAT FOR P102.5 - P102.8 (846940872 WIRESET) 0 J2 6 7 H569445-AD 8 B9 ISSUE DWG SIZE 22 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 BEP1A ALARM WIRING A 3 3 3 3 3 3 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 7 7 7 7 7 7 7 7 8 8 8 8 8 8 8 8 9 9 9 9 9 9 9 9 10 10 10 10 10 10 10 10 11 11 11 11 11 11 11 11 12 12 12 12 12 12 12 12 13 13 13 13 13 13 13 13 14 14 14 14 14 14 14 14 15 15 15 15 15 15 15 15 PANEL 1 PANEL 2 PANEL 3 PANEL 4 PANEL 5 PANEL 6 PANEL 7 PANEL 8 B C D PWR (48V) (O) FAJ (48V) (V) RTN (BR) G-70 METER PWR (48V) (BL) PWR (48V) (O) E FAJ (48V) (Y) 3 RTN (BR) 3 PWR (48V) (O) 2 FAJ (48V) (V) 2 RTN (BR) 2 PWR (48V) (BL) 2 FAJ (48V) (Y) 2 RTN (BR) 2 PWR (48V) (O) 2 FAJ (48V) (V) 2 RTN (BR) 1 PWR (48V) (BL) 1 FAJ (48V) (Y) 1 RTN (BR) 1 FAJ (48V) (V) 1 RTN (BR) D 1 RTN (BR) FROM FRAME ALARM LED 1 PWR (48V) (BL) TO TERMINAL E3 1 FAJ (48V) (Y) C G-71 METER P102 FACTORY ALARM WIRING B A E BAY ALARM POWER FROM BATTERY PLANT F F G G TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) H H DRAWING DESCRIPTION SHEET DOC TYPE DWG C2FORMAT.FRM DEC 2002 0 1 2 3 4 5 6 7 H569445-AD 8 B9A ISSUE DWG SIZE 22 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 CC109172747 BDFB_BAY_BD SURFACE MOUNT LEDs BAY ALARM LIGHT A A FIELD WIRING (ABS FROM POWER PLANT) METER POWER J701 RETURN FROM INTERNAL RETURN BUS ON PANEL 1 IF PRESENT (FACTORY WIRING) OR FROM LOCAL EXTERNAL RETURN BUS (FIELD WIRING) J701 FRAME LAMP FIELD WIRING TO ALARM OUTPUTS B J3 FUSE NC FUSE NO FUSE C OVL NC OVL NO OVL C PL NC PL NO PL C C B J3 ALARM OUTPUT C 850018530 (W) (W-BK) VOLTAGE 1 VOLTAGE 2 850018534 (BR) RTN (V) FAJA D (Y) FAJB CC109172730 BDFB_PNL_BD 850018532 850018532 E 850018533 F CC109172730 BDFB_PNL_BD 850018532 850018532 SHUNT 1+ SHUNT 1SHUNT 2+ SHUNT 2SHUNT 3+ SHUNT 3SHUNT 4+ SHUNT 4VOLTAGE 1 VOLTAGE 2 VOLTAGE 3 VOLTAGE 4 (V) FAJ A (Y) FAJ B (BR) RTN (R) ABS (W-BL) (BL) (W-SL) (SL) 850018533 G H (W-BL) (BL) (W-SL) (SL) (W-O) (O) (W-Y) (Y) (W) (W-BK) (BR) (W-BR) (W) (W-BK) E F SHUNT 5+ SHUNT 5SHUNT 6+ SHUNT 6- J2 SECONDARY INPUT G VOLTAGE 5 VOLTAGE 6 TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) 850018532 850018532 J1 PRIMARY INPUT VIM1C METER (G272) CC109172730 BDFB_PNL_BD EQUIPMENT SCHEMATIC FOR G272 VIM1C METER, CC109172747 BAY ALARM PWB AND CC109172730 PANEL ALARM PWBs D H DRAWING DESCRIPTION SHEET DOC TYPE DWG C2FORMAT.FRM DEC 2002 0 1 2 3 4 5 6 7 H569445-AD 8 B10 ISSUE DWG SIZE 23 9 C2/A1R 0 1 2 3 LIST 63 RETURN BUS (3/8 STUDS ON 1 INCH CENTERS) 5 OUTPUT BUS (1/4-20 STUDS ON 5/8" CENTERS) ALARM BUS INPUT BUS INPUT BUS 1 6 ALARM BUS OUTPUT BUS (1/4-20 STUDS ON 5/8" CENTERS) 7 1 C (Y) FAJ TO VIM TO BAY BOARD (BL) PWR VOLT 2 (W-BK) PANEL ALARM BOARD (BL) PWR (Y) FAJ VOLT 1 (W) TO VIM TO BAY BOARD LIST 63A RETURN BUS (1/4-20 STUDS ON 5/8" CENTERS) PANEL 2 LIST 63A RETURN BUS (1/4-20 STUDS ON 5/8" CENTERS) (W-SL) SH+ B TO BAY BOARD RTN (BR) 9 A NOTES ** ATTACH SHUNT LEADS DIRECTLY TO BUS IF G23 SHUNT IS NOT EQUIPPED ON THE PANEL. 1.7" (S) SH- 8 EQUIPMENT SCHEMATIC FOR G33 PANELS, G23 LOAD SHUNTS AND G63 AND G63A INTERNAL RETURN BUSES LIST 63 RETURN BUS (3/8 STUDS ON 1 INCH CENTERS) LIST 23 SHUNT ASSY (3/8 HOLES ON 1 INCH CENTERS FOR BACK TO BACK LUGS) A 1.7" 4 *** CC848925743 BUS STRAP SHOULD BE REMOVED BETWEEN PANELS THAT ARE BOTH EQUIPPED WITH A G23 SHUNT PANEL 1 B C (BL) SH(W-BL) SH+ 28 CC848925743 BUS STRAP 28 CC848925743 BUS STRAP CC848925743 BUS STRAP *** CC848925743 BUS STRAP *** 1 1 D D (Y) SHLIST 63A RETURN BUS (1/4-20 STUDS ON 5/8" CENTERS) E NOTE ** TYP VOLTAGE 4 (W-BR) (BL) PWR LIST 63A RETURN BUS (1/4-20 STUDS ON 5/8" CENTERS) PANEL 4 (W-Y) SH+ (Y) FAJ PANEL ALARM BOARD (BL) PWR (BR) VOLTAGE 3 (Y) FAJ PANEL 3 E (O) SH- 28 28 (W-O) SH+ F F 1 1 (S) SH- LIST 63A RETURN BUS (1/4-20 STUDS ON 5/8" CENTERS) PANEL 6 LIST 63A RETURN BUS (1/4-20 STUDS ON 5/8" CENTERS) G (W-SL) SH+ (Y) FAJ VOLTAGE 6 (BL) PWR (W-BK) PANEL ALARM BOARD (BL) PWR (W) VOLTAGE 5 (Y) FAJ G PANEL 5 TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) (BL) SH- H 28 (W-BL) SH+ H DRAWING DESCRIPTION 28 SHEET DOC TYPE REAR VIEW C2FORMAT.FRM DEC 2002 0 1 2 3 DWG 4 5 6 7 H569445-AD 8 B11 ISSUE DWG SIZE 23 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 A A INPUT CABLES FOR UPPER PANEL POSITION (MAX 4 , 2 PER FEED) GENERAL PATH OF LOAD OUTPUT CABLES INPUT RTN CABLES INPUT BAT CABLES INPUT CABLES FOR MIDDLE PANEL POSITION (MAX OF 4, 2 PER FEED) INPUT CABLES FOR LOWER PANEL POSITION (MAX OF 4, 2 PER FEED) IF MORE THAN 600 AMPS (PER SIDE) IS REQUIRED, EITHER EXTERNAL RETURNS ARE REQUIRED, OR G62/G62A INTERNAL RETURNS ARE REQUIRED (ONLY WITH G31 TYPE PANELS) RTN FEED CABLE (MAX 5 PER SIDE) B B TO CABLE RACK C C D D E E F F G BATTERY INPUT CABLING FOR A 6 LOAD BAY CABLE DISCHARGE RETURN CABLING INTERNAL RETURNS REAR VIEW SHOWN FOR A 7FT BAY. 9FT IS SIMILAR SHOWN FOR TOP FEED ONLY. BOTTOM FEED IS SIMILAR, BUT CABLES EXIT FROM BOTTOM OF BAY. H G61 & G61A COMBINE TO ALLOW A MAX OF 600A PER SIDE OR G62 & G62A COMBINE TO ALLOW A MAX OF 1800A PER SIDE (CAN ONLY BE USED WITH G31 TYPE PANELS) TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) SHOWN FOR A 7FT BAY. 9FT IS SIMILAR DRAWING DESCRIPTION ROUTINGS H SHOWN FOR TOP FEED ONLY. BOTTOM FEED IS SIMILAR, BUT CABLES EXIT FROM BOTTOM OF BAY. C2FORMAT.FRM DEC 2002 G REAR VIEW 0 1 2 3 4 SHEET DOC TYPE DWG 5 6 7 H569445-AD 8 B12 ISSUE DWG SIZE 22 9 C2/A1R 2 3 8 TOP VIEW TOP VIEW TOP VIEW 4.82 A 3.22 .62 3.21 4.83 1.03 1.28 INPUT FEEDS INPUT FEEDS 15.44 INPUT RETURNS INPUT RETURNS OUTPUT LEADS B INPUT FEEDS INPUT RETURNS 12.46 INPUT FEEDS 1.27 OUTPUT LEADS INPUT RETURNS INPUT FEEDS INPUT FEEDS .63 3.23 3.23 5/8-11 WELD NUTS 1.02 OUTPUT LEADS 3.22 2.79 1.00 4.83 9 2.79 18.85 OUTPUT LEADS .62 2.79 3.22 5/8-11 WELD NUTS 1.03 INPUT RETURNS 7 GROUP 2 CABINET 1.28 OUTPUT LEADS 6 GROUP 7 CABINET 5/8-11 WELD NUTS 12.44 5 GROUP 1 CABINET A B 4 OUTPUT LEADS 1 INPUT RETURNS 0 C C 1.15 1.15 23.64 23.64 1.15 23.64 D D BOTTOM VIEW BOTTOM VIEW E 1.20 BOTTOM VIEW 1.19 12.59 12.62 15.00 15.44 15.00 F G E 1.28 F 18.00 .75 1.00 3.31 1.56 1.75 19.31 G 22.81 25.94 .75 25.94 3.31 1.00 19.31 25.94 TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) H H DRAWING DESCRIPTION SHEET DOC TYPE DWG C2FORMAT.FRM DEC 2002 0 1 2 3 4 5 6 7 H569445-AD 8 B12A ISSUE DWG SIZE 26 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 GROUP 3 CABINET BOTTOM VIEW A A ANCHOR POINTS CABLE ACCESS B B BOTTOM VIEW OF CABINET SHOWING CABINET MOUNTING LOCATIONS BOTTOM VIEW OF CABINET SHOWING CABLE ACCESS LOCATIONS FRONT OF CABINET FRONT OF CABINET 3.0 DIA FOR INPUT LOAD FEEDS (6 PLCS) 14.1 23.6 17.0 3.3 C 4.7 5.2 3.7 C 3.0 DIA FOR RETURN FEEDS (3 PLCS LEFT, 3 PLCS RIGHT) OUTPUT LOAD CABLE AREA} ANCHOR BOLT SLOT .75 X 1.00 (4 PLCS) OUTPUT LOAD CABLE AREA D D 23.6 17.7 3.6 14.0 15.7 E E 3.6 1/4-20 7.7 F 2.000 (TYP) 1.75 2.0 4.8 3/8-16 F .690 (TYP) 3.9 1.000 (TYP) 2.4 REAR OF CABINET 1.0 6.1 .62 6.0 REAR OF CABINET G G FRAME GROUND CONNECTION ATTACHED FROM INSIDE OF CABINET (NO HOLES IN FLOOR REQUIRED) TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) H H DRAWING DESCRIPTION SHEET DOC TYPE DWG C2FORMAT.FRM DEC 2002 0 1 2 3 4 5 6 7 H569-445 8 B12B ISSUE DWG SIZE 22 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 GROUP 3 CABINET A A TOP VIEW 23.6 B 1.2 21.3 B .7 (TYP) 2.0 (TYP) 2X 1.0 1.0 (TYP) REAR OF CABINET 7.9 REAR OF CABINET 6.0 1.8 NUT 5/8-11 (4 PLCS) 3.9 C C 2X .6 5.2 5.2 D D 14.0 15.7 23.6 3.3 3.3 E E 3.6 SCALE 3/8 F FRONT OF CABINET 1.8 F FRONT OF CABINET 6.6 SCALE 3/8 6.0 1.8 7.9 VIEW 2 1.8 VIEW 1 1.8 G G TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) H H DRAWING DESCRIPTION SHEET DOC TYPE DWG C2FORMAT.FRM DEC 2002 0 1 2 3 4 5 6 7 H569-445 8 B12C ISSUE DWG SIZE 22 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 GROUP 8 CABINET A A TOP VIEW 5/8-11 WELD NUTS 4.82 2.79 1.00 .63 3.23 3.23 1.02 B OUTPUT LEADS INPUT RETURNS INPUT FEEDS 12.46 C INPUT FEEDS OUTPUT LEADS B INPUT RETURNS 1.27 C D D 1.15 31.64 E E BOTTOM VIEW F F 15.00 12.62 G G 1.19 TITLE DISTRIBUTION BAY, BDFB/CBB .75 1.00 1.75 H H DRAWING DESCRIPTION 1.56 30.81 DWG 33.94 C2FORMAT.FRM DEC 2002 0 1 2 SHEET DOC TYPE 3 4 5 6 7 H569445-AD 8 B12D ISSUE DWG SIZE 26 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 RELOCATION OF G20 SHUNT FOR BOTTOM FEED A A B B C C D D E E F F G G STEP 4 MOVE LOAD SHUNT ASSY (ROTATE 180 DEG) AND RECONNECT STEP 5 CONNECT SHUNT WIRES AS SHOWN IN T8315-30 H TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) H DRAWING DESCRIPTION SHEET DOC TYPE DWG C2FORMAT.FRM DEC 2002 0 1 2 3 4 5 6 7 H569445-AD 8 B13 ISSUE DWG SIZE 22 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 BEP1 ALARM MULTIPLE (NOT REQUIRED WITH VIM1 METER) A A BEP1 WIRING OPEN ON ALARM B B C C D D E E CLOSED ON ALARM F F G G TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) H H DRAWING DESCRIPTION SHEET DOC TYPE DWG C2FORMAT.FRM DEC 2002 0 1 2 3 4 5 6 7 H569445-AD 8 F1 ISSUE DWG SIZE 22 9 C2/A1R 0 1 2 3 4 5 6 7 8 9 BEP1 ALARM CONNECTORS FOR GROUP 3 CABINET CO1 A B C D E F G C02 C03 J101 C04 1 1 1 1 6 2 2 2 2 10 3 3 3 3 4 4 4 4 5 5 5 5 5 9 6 6 6 6 7 7 7 7 8 8 8 8 9 9 9 9 15 10 10 10 10 12 11 11 11 11 3 12 12 13 13 13 13 13 14 14 14 14 1 15 15 15 15 16 16 16 16 17 17 17 17 18 18 18 18 8 19 19 19 19 11 20 20 20 20 4 21 21 21 21 22 22 22 22 23 23 23 23 24 24 24 24 25 25 25 25 26 TO TOP OR BOTTOM BEP1 CIRCUIT PACk D 12 26 B C 12 26 A E F 14 G 2 TITLE SECONDARY POWER DISTRIBUTION BAY (BDFB/DBCBB) 26 H H DRAWING DESCRIPTION GROUP 3 ALARM OUTPUT CONNECTION C2FORMAT.FRM DEC 2002 0 1 2 3 4 SHEET DOC TYPE DWG 5 6 7 H569445-AD 8 F2 ISSUE DWG SIZE 22 9 C2/A1R