AEMC Instruments ® HAZMAT Ground Resistance Testing Static Ground System Installation and testing Copyright © 2010-2016 Chauvin Arnoux ®, Inc. d.b.a. AEMC® Instruments Training Program Working a Hazardous Materials Incident can be difficult. Without a good understanding of containers or vehicles and Incident objectives, it can make working with this type of incident harder than it has to be. Electrostatic Discharge Electrostatic discharge (ESD) is the sudden flow of electricity between two electrically charged objects caused by contact, an electrical short, or dielectric breakdown. A buildup of static electricity can be caused by trirbocharging (friction) or by electrostatic induction. The ESD occurs when differently-charged objects are brought close together or when the dielectric between them breaks down, often creating a visible spark. Static Build up • Caused by energy trapped on surface of non conductive molecules. Can be created by the movement of solids, liquids, and gases. Can be caused by contaminants such as: • Rust • Dirt • Dust Bonding Vs Grounding • What is a Bond? • What is a Ground? • The act of joining two electrical • A conducting connection, whether conducting materials together. intentional or accidental, between These may be two wires, a wire and an electrical circuit or equipment a pipe, or these may be two pieces and the earth, or to some of equipment or vehicles. Bonding is conducting body that serves in done by connecting of all the metal place of the earth.” parts that are not supposed to be carrying current during normal operations to bringing them to the same electrical potential. Rule of 3 # 1 There are clues. Do you understand them. What Happened? What’s Happening Now? What’s Likely to Occur? Rule of 3 # 2 CONTAINERS are they: Non –Pressurized Pressurized Cryogenic Rule of 3 # 3 STATE OF MATTER Solid Liquid Gas And is it going to change it’s physical state of matter during it’s release from it’s container. Hazard Classifications Understand the hazard class indicated by the placards on the damaged vehicle All damaged vehicles transporting Hazardous materials must be grounded first, except those transporting Radioactive material, before transferring the material Damaged Tanker (Cow) How to properly ground and test before transferring combustible material Transfer Tanker (Nurse) • Should be stationed uphill and up wind from the damaged tanker • Should be positioned outside of the hot zone • Should be grounded first • Should be bonded to the damaged tanker after grounding HAZMAT Ground Resistance Testing • Why do you need a static ground a static ground test kit? – You are required to minimize static electricity before transferring combustible fluid from a road or rail accident – NFPA standards adopted by all US fire departments require static grounding and testing before transferring flammable substances HAZMAT Ground Resistance Testing • What you needed – A total solution to installation and testing – A very simple system that could be installed quickly without complicated instructions – Testing had to be as basic as and quick as possible (not a lot of dials to turn or buttons to press) – The equipment had to be packaged in such a way that it could all be easily deployed and then accounted for at the completion of the operation HAZMAT Ground Resistance Testing • What Are the NFPA standards that apply? The two standards that you have to meet are: NFPA 472 -defined the need to ground and test NFPA 77 – defined the acceptable resistance value Installation and Testing Minimum Equipment Needed Ground Resistance Meter and kit Optional Intrinsically Safe Ohm Meter (3 to 6) ½” dia. or larger Copper Grounding Rods (3) 50 ft Stainless Steel braided cables with appropriate Pinpoint connecting clips for connecting tankers Cable clip and pump to the ground rods 3 to 6 – Stainless Steel braided jumper cables (cable clips) for connection multiple rods together 1 – 50 ft Stainless Steel braided Bonding Cable (Pinpoint clamps) for connecting the tankers together Static Ground and Test Kit Static Ground and Test Kit Static Ground and Test Kit What is in the Kit? What is in the Kit? To establish the ground 50 ft grounding cable Driver/Extractor 50 ft bonding cable 3 ft ground rod Ground rod coupler 10 ft jumper cable What is in the Kit? To test the ground AEMC 3640 Kit 150 ft. 3-Point Ground Resistance Testers Hot Zone uphill Step 1 Install The Grounding System 1. Install a separate grounding system for the distressed tanker (Cow), recovery tanker (Nurse) and pump in an area that is up hill, up wind and outside of the hot zone of the distressed tanker NOTE: One or more rods may be needed for each grounding system to obtain an acceptable resistance Ground Rods To Cow To Pump To Nurse 10 foot separation minimum between rods Step 2 Test The Grounding System To conduct a Fall of Potential test separately on each of the grounding systems 1. Insert auxiliary test electrode Z into the ground at a distance of 50 to 80 feet from the ground rod X 2. Insert auxiliary test electrode Y into the ground at a distance approximately 30 to 45 feet from the ground system X and in a straight line between the Z electrode and the ground system 3. Connect the Red, Blue and Green wires to the rod(s), electrodes and instrument as shown 4. Press the test button to measure the resistance X Y Z Readings should be below 1000 at minimum and preferably below 25 Step 2 Test The Grounding System Inject a known current at a known frequency through the Z electrode Measure the voltage drop at Y electrode X Y Z Calculate and display the resistance R = E/I Desired Resistance R less than 25 Ohms or R less than 1000 Ohms R Earth Connect To The Grounding System 1. Connect a grounding cable to the distressed tanker first and then to its grounding system 2. Connect a grounding cable from the recovery tanker first and then to its grounding system 3. Connect a grounding cable from the transfer pump first and then to its grounding system 4. Connect the bonding cable from the distressed tanker first and then to the recovery tanker and connect the hoses to the pump and tankers 5. Begin the transfer process 1 2 3 4 Grounding the Site uphill Test Set Up NFPA 77 states “If the purpose of the temporary grounding system is to dissipate static electricity, a total resistance of up to 1K ohm (1000 ohms) in the ground path to earth is considered adequate. “ Others prefer 100 ohms or even 25 ohms. The lower the better! It will bleed off the static electricity faster X Y Z Error Indicators X-Z Fault When lit indicates that the voltage measured between the Red (Z) and green (X) terminals is above 30 volts Causes • Resistance is too high • Interference voltage is too high • Fuse is blown • Lead not connected Corrective actions • Wet the area around the Z electrode • Drive more ground rods for your grounding system • Move the red, blue and green test leads away from any live power lines • Check all test lead connections • If these actions do not eliminate the problem, check and replace the fuse Error Indicators Xv-Y High Resistance When lit indicates that the voltage measured between the Blue (Y ) and green (X) terminals is too high Causes • Resistance is too high • Interference voltage is too high • Lead not connected Corrective actions • Wet the area around the Z and Y electrodes • Drive more ground rods for your grounding system • Move the red, blue and green test leads away from any live power lines • Check all test lead connections Error Indicators Xv-Y High Noise When lit indicates that electrical noise voltage measured between the Blue (Y ) and green (X) terminals is too high Cause • Interference voltage is too high Corrective actions • Move the red, blue and green test leads away from any live power lines • Twist the red and blue lead around each other • Shield the leads and tie the shield to the ground rod(s) HAZMAT Ground Resistance Testing HAZMAT Ground Resistance Testing I/R Camera model 1950 now available