ANSWERS TO EXAMPLE SHEET FOR TOPIC 4 AUTUMN 2013 (Full worked answers follow on later pages) Q1. (a) H 12 0.08501Q 2 (H in m and Q in L s–1) (b) 10.7 L s–1; 2.90 kW (c) (i) 13.3 L s–1; 5.97 kW; (ii) 14.4 L s–1; 5.69 kW Q2. (a) (b) (c) (d) Q3. (a) 77.1 L s–1; 38.5 m; 57.7 kW (b) 71.8 L s–1 (c) 36.9 kW Q4. (a) (b) (c) (d) Q5. (a) H 6 98320Q 2 (H in m and Q in m3 s–1) (b) 410 s; 109 kJ (c) 154 s Q6. (a) H 12 50430Q 2 (H in m and Q in m3 s–1) (b) 8.93 L s–1; 1.89 kW (c) 1440 rpm Q7. (a) H 12 952Q 2 (H in m and Q in m3 s–1) (b) (i) 0.106 m3 s–1; (ii) 30.1 kW; (iii) –28.3 kPa gauge (c) 0.158 m3 s–1; 75.4 kW Q8. (a) (b) (c) (d) H 3.2 0.003470Q 2 (H in m, Q in L s–1) pump B on efficiency grounds (67% for B as opposed to 49% for A at duty point) 3610 W 3.50 m; no cavitation Q9. (a) (b) (c) (d) H 15 129.1Q 2 (H in m, Q in m3 s–1) 0.256 m3 s–1; 34.4 MJ 0.16 m3 s–1; 28.1 m; H 1098Q 2 (H in m, Q in m3 s–1) 1085 rpm; 21.0 MJ Q10. 3170 rpm Q11. (a) 16.4 m (b) 62% hf = 3.4710–3 Q2 (hf in m and Q in L s–1) 28.1 L s–1; 5.38 kW 1910 rpm (i) 4.80 kW; (ii) 1.15 kW; (iii) 0.47 kW; (iv) 0.47 kW; (v) 56% H 80 0.01251Q 2 (H in m and Q in L s–1) 39.6 L s–1; 99.6 m; 0.706; 54.8 kW 13.9 rpm; centrifugal pump 2510 rpm Hydraulics 2 A4-1 David Apsley (c) 1.67 m s–1 (d) 11.0 m s–1 (e) 78% Q12. (a) (b) (c) (d) (e) (f) (g) (h) 20.5 MW 3 71.9 m s–1; 33.1 m s–1 1.58 m 3.42 MW 1.55 m3 s–1 0.166 m 85% Hydraulics 2 A4-2 David Apsley Q1. (a) System head = static lift + frictional head loss Static lift: hs 14 2 12 m Frictional head loss: L V2 Q 4Q where V hf λ A D 2g πD 2 With Q in m3 s–1, 8λL 8 0.02 40 hf 2 5 Q2 2 Q 2 85010Q 2 5 π gD π 9.81 0.06 It is more convenient here to have Q in L s–1. The system curve is then H 12 0.08501Q 2 (H in m and Q in L s–1) (b) Plot Hpump and Hsystem as functions of Q. The relevant data is given in the table below. Discharge (L s–1): Pump head (m) System head (m) 0 30.0 12.00 3 29.5 12.77 6 27.6 15.06 9 24.4 18.89 12 19.7 24.24 15 13.5 31.13 18 5.9 39.54 60 pumps in series 50 H (m) 40 system characteristic 30 20 pumps in parallel 10 pump characteristic 0 0 5 10 15 20 Q (L Hydraulics 2 25 30 35 s-1) A4-3 David Apsley 100 90 80 efficiency (%) 70 60 50 40 30 20 10 0 0 5 10 15 20 Q (L s-1) Duty point: Q = 10.7 L s–1 = 0.0107 m3 s–1 H = 21.8 m η = 0.79 Input power: Pin ρgQH η 1000 9.81 0.0107 21.8 2904 W 0.788 Answer: Q = 10.7 L s–1; Pin = 2.90 kW. Hydraulics 2 A4-4 David Apsley (c) Pumps in parallel: same H, double Q. Pumps in series: same Q, double H. These are plotted in the H vs Q graph above. The duty points are as follows. (i) Pumps in parallel: For both pumps: Q = 13.3 L s–1 H = 27.0 m For each individual pump: Q = 6.65 L s–1 = 0.00665 m3 s–1 H = 27.0 m η = 0.590 ρgQH 1000 9.81 0.00665 27.0 Pin η 0.590 The total power consumption (two pumps) is then 2Pin 2 2985 5970 W 2985 W Answer: total discharge = 13.3 L s–1; total power consumption = 5.97 kW. (ii) Pumps in series: For both pumps: Q = 14.4 L s–1 H = 29.7 m For each individual pump: Q = 14.4 L s–1 = 0.0144 m3 s–1 H = 14.85 m η = 0.737 ρgQH 1000 9.81 0.0144 14.85 Pin 2846 W η 0.737 The total power consumption is then 2Pin 2 2846 5692 W Answer: total discharge = 14.4 L s–1; total power consumption = 5.69 kW. Hydraulics 2 A4-5 David Apsley Q2. (a) Frictional head loss: L V2 hf λ D 2g Hence 8λLQ 2 hf 2 5 π gD V where Q A 4Q πD 2 If hf is in m and Q in L s–1: hf 8 0.02 21 Q π 2 9.81 0.15 1000 2 0.003470Q 2 Answer: head loss due to friction is h f 0.00347Q 2 (hf in m and Q in L s–1). (b) We require the system curve (static lift + losses). The static lift is H s 10 1.5 11.5 m Hence the system characteristic is H 11.5 0.003470Q 2 (hf in m and Q in L s–1) (*) The pump and system characteristics can be plotted graphically and the duty point determined by their point of intersection. 20 system characteristic 15 H (m) duty point 10 pump characteristic 5 0 0 Hydraulics 2 10 20 Q (L s-1) 30 A4-6 40 David Apsley 1.0 0.9 0.8 efficiency 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 0 10 20 Q (L s-1) 30 40 Q = 28.1 L s–1 = 0.0281 m3 s–1 H = 14.2 m η 0.728 Input power: Pin ρgQH η 1000 9.81 0.0281 14.2 0.728 5380 W Answer: discharge = 28.1 L s–1; power consumption = 5.38 kW. (c) Let N1 = 1750 rpm and the new speed be N2. Q2 = 34.0 L s–1 From the system characteristic (*), H 2 11.5 0.00347Q22 15.51 m On the scaling curve through this new duty point, 2 Q H 1 N1 1 H2 N2 Q2 2 i.e. H1 Q 1 15.51 34.0 2 or H1 0.01342Q12 Hydraulics 2 A4-7 David Apsley 20 system characteristic new duty point 15 H (m) scaled duty point 10 pump characteristic 5 0 0 10 20 Q (L s-1) 30 40 This cuts the original pump characteristic at Q1 = 31.1 L s–1. Then N 2 Q2 34.0 1.093 N1 Q1 31.1 Hence, N 2 1.093 N1 1.093 1750 1913 rpm Answer: required pump speed = 1910 rpm. (d) (i) When Q = 24 L s–1 the pump curves give H =15.5 m and η = 0.760. The output power is Pout ρgQH 1000 9.81 (24 / 1000) 15.5 3646 W The input power is P 3646 Pin out 4797 W η 0.760 Answer: power consumption of the pump = 4.80 kW. (ii) Power dissipated in the pump: Pin Pout 4797 3646 1151 W Answer: power dissipated in the pump = 1.15 kW. Hydraulics 2 A4-8 David Apsley (iii) Head lost due to friction, with Q in L s–1: h f 0.00347Q 2 0.00347 24 2 2.00 m Power dissipated by friction: Pfriction ρgQh f 1000 9.81 (24 / 1000) 2.00 471 W Answer: power dissipated by pipe friction = 0.47 kW. (iv) Head lost at the control valve: H valve H pump H system 15.5 11.5 2.00 2.00 m Power dissipated in the control valve: Pvalve ρgQH valve 471 W Answer: power dissipated in the control valve = 0.47 kW. (v) Overall efficiency of the installation: Powerin Powerdissipated 4802 1153 471 471 η overall 0.56 Powerin 4802 Answer: overall efficiency of the system = 56% Hydraulics 2 A4-9 David Apsley Q3. The hydraulic scaling laws give 2 Q2 N 2 H2 N2 , H 1 N1 Q1 N1 Here, N1 = 1000 rpm, N2 = 1400 rpm, so that N2 1.4 N1 Hence, pump characteristics at 1400 rpm can be determined from those at 1000 rpm by Q2 1.4Q1 H 2 1.96H1 This gives the following: Pump characteristics at speed 1400 rpm: Discharge (L s–1) 0 28 Head (m) 98 88.2 Efficiency (%) – 60 56 64.68 69 Adding the static head (20 m) to the friction losses gives: System characteristics: Discharge (L s–1) 0 20 40 Head loss (m) 20 21.0 24.0 70 49 60 84 27.44 40 60 30.0 80 40.0 120 pump characteristic (1400 rpm) 100 H (m) 80 60 pumps in parallel (1000 rpm) duty point (a) 40 system characteristic duty point (b) 20 0 0 10 20 30 40 50 60 70 80 90 100 -1 Q (L s ) Hydraulics 2 A4-10 David Apsley 80 70 single pump (1000 rpm) in parallel operation single pump (1400 rpm) 60 Efficiency (%) 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 -1 Q (L s ) Duty point (see graphs): Q = 77.1 L s–1 = 0.0771 m3 s–1 H = 38.5 m η = 50.5 % Then ρgQH 1000 9.81 0.0771 38.5 Pin 57660 W η 0.505 Answer: duty point is Q = 77.1 L s–1, H = 38.5 m; power consumption, Pin = 57.7 kW. (b) For pumps in parallel, double the flow and keep the head the same. This gives the following characteristics. Pumps in parallel at speed 1000 rpm: Discharge (L s–1) 0 40 80 100 120 Head (m) 50 45 33 25 14 This intersects the system curve at Q = 71.8 L s–1 H = 35.7 m Answer: maximum discharge rate for pumps in parallel, Q = 71.8 L s–1. (c) For both pumps: Q = 71.8 L s–1 H = 35.7 m For each individual pump: Hydraulics 2 A4-11 David Apsley Q = 35.9 L s–1 = 0.0359 m3 s–1 H = 35.7 m η = 0.681 ρgQH 1000 9.81 0.0359 35.7 Pin η 0.681 The total power consumption is then 2Pin 2 18460 36920 W 18460 W The discharge is similar to that of a single pump operating at a higher speed, but the power consumption is substantially less (mainly because each pump operates closer to its maximumefficiency point). Assuming that the operating rather than capital and maintenance costs of the system dominate, then this is the better option. Answer: power consumption for pumps in parallel = 36.9 kW. Hydraulics 2 A4-12 David Apsley Q4. (a) System head = static lift + head losses L V2 Q where V H Hs λ A D 2g 8λL H H s 2 5 Q2 π gD If H is measured in m and Q in L s–1 then 8 0.02 575 Q 2 H 80 2 ( ) 5 π 9.81 0.15 1000 4Q πD 2 Hence, the system curve is H 80 0.01251Q 2 with H in m and Q in L s–1. (b) Plot the system and pump characteristics as a graph of H against Q. The corresponding efficiency is obtained from a graph of η against Q. 140 120 system characteristic H (m) 100 duty point 80 pump characteristic 60 40 20 0 0 Hydraulics 2 10 20 30 Q (L s-1) A4-13 40 50 60 David Apsley 100 90 80 efficiency (%) 70 60 50 40 30 20 10 0 0 10 20 30 Q (L s-1) 40 50 60 Duty point: Q = 39.6 L s–1 = 0.0396 m3 s–1 H = 99.6 m η = 0.706 Input power: Pin ρgQH η 1000 9.81 0.0396 99.6 0.706 54800 W Answer: Q = 39.6 L s–1; H = 99.6 m; η = 0.706; Pin = 54.8 kW. (c) Specific speed is NQ1 / 2 Ns H 3/ 4 calculated at the maximum-efficiency point (Q = 31 L s–1 = 0.031 m3 s–1; H = 117 m). Thus 0.0311 / 2 N s 2800 rpm 13.9 rpm 117 3 / 4 Answer: 13.9 rpm; this is a centrifugal pump. (d) At some unknown new rotational speed N2 the new discharge is Q2 = 30 L s–1 The corresponding head is (from the system characteristic) Hydraulics 2 A4-14 David Apsley H2 = 91.26 m The scaling curve through this point is 2 Q H N H2 N2 Q2 2 or H H2 2 Q Q22 0.1014Q 2 140 120 system characteristic scaled duty point 100 H (m) new duty point 80 pump characteristic 60 40 20 0 0 10 20 30 Q (L s-1) 40 50 60 This scaling curve intersects the N1 = 2800 rpm curve at Q1 = 33.4 L s–1. Hence, N 2 Q2 N1 Q1 Q 30 N 2 N1 2 2800 2510 rpm Q1 33.4 Answer: N2 = 2510 rpm. Hydraulics 2 A4-15 David Apsley Q5. (a) L V2 H system H s λ D 2g 8λLQ 2 H system H s 2 5 π gD Substituting parameter values: H system 6 98320Q 2 where V Q A 4Q πD 2 (H in m, Q in m3 s–1) (b) Plot: H vs Q (for pump and system) to find the duty point. η vs Q and read off efficiency. 12 10 H (m) 8 6 Hpump Hsystem 4 2 0 0 Hydraulics 2 0.002 0.004 0.006 3 Q (m s-1) A4-16 0.008 0.01 David Apsley 0.8 0.7 0.6 h 0.5 0.4 0.3 0.2 0.1 0 0 0.002 0.004 0.006 0.008 0.01 Q (m3 s-1) From the graphs the duty point is: Q = 0.00244 m3 s–1 H = 6.583 m η = 0.593 Time taken: 1.0 T Q 1 0.00244 409.8 s Power and energy: ρgQH 1000 9.81 0.00244 6.583 Pin 265.7 W η 0.593 E PinT 265.7 409.8 108900 J Answer: time taken = 410 s; energy used = 109 kJ. (c) Scaling to from N1 = 1500 rpm to N2 = 2250 rpm: N Q2 2 Q1 1.5Q1 N1 Hydraulics 2 A4-17 David Apsley 2 N H 2 2 H 1 2.25H 1 N1 The revised pump characteristics at 2250 rpm are given in the table below. Discharge, Q (L s–1) Head, H (m) 0 1.5 3 4.5 6 7.5 9 11.5 20.07 18.00 15.80 13.48 11.05 8.46 5.76 2.95 Plot new H vs Q (for pump and system) to find the duty point. 25 20 H (m) 15 Hpump 10 Hsystem 5 0 0 0.005 0.01 Q (m3 0.015 s-1) At the duty point: Q = 0.00651 m3 s–1 The time taken is 1.0 1 T 153.6 s Q 0.00651 Answer: time taken = 154 s. Hydraulics 2 A4-18 David Apsley Q6. (a) The system head requirements are: L V2 where H H s (λ K ) D 2g V Q A 4Q πD 2 L 8Q 2 K) 2 4 D π gD Substituting the given parameters (Hs = 12 m, λ = 0.04, L = 30 m, D = 0.08 m, K = 10) gives, (H in m and Q in m3 s–1) H 12 50430Q 2 or, if preferred, H 12 0.050430Q 2 (H in m and Q in L s–1) H H s (λ (b) Plot the graphs of H vs Q (pump and system characteristics) to determine the duty point. Plot also η vs Q to find the efficiency. Either m3 s–1 or L s–1 may be used as units for Q. 30 25 Pump H (m) 20 System Duty point 15 10 5 0 0 0.005 0.01 0.015 0.02 Q (m3 s-1) Hydraulics 2 A4-19 David Apsley 0.9 0.8 0.7 0.6 h 0.5 0.4 0.3 0.2 0.1 0 0 0.005 0.01 0.015 0.02 Q (m3 s-1) The duty point is Q = 0.00893 m3 s–1 H = 16.0 m η = 0.743 The power input is given by ρgQH η Pin whence ρgQH 1000 9.81 0.00893 16 Pin η 0.743 1886 W Answer: discharge = 8.93 L s–1; power consumption = 1.89 kW (c) For the new arrangement, need to change Hs (to 20 m) and L (to 38 m). The new system curve is (H in m and Q in m3 s–1) H 20 58500Q 2 or, if preferred, (H in m and Q in L s–1) H 20 0.05850Q 2 It is not actually necessary to plot this curve because only the new duty point is required and the discharge at the higher speed N2 is stated to be the same: Q2 = 0.00893 m3 s–1 whence H2 = 24.7 m (from the new system curve). Hydraulics 2 A4-20 David Apsley The old and new duty points do not scale onto each other. To determine where this came from on the original curve use the hydraulic scaling laws: H N H 2 N 2 Q N , Q2 N 2 2 or 2 H Q H 2 Q2 With Q2 and H2 from above this gives (for H in m and Q in m3 s–1): H 309700Q 2 Plot this to where it intersects with the original curve at speed N1. 30 (Q2,H2) New duty point 25 Pump System H (m) 20 Scaling curve (Q1,H1) 15 Old duty point Pump (scaled) 10 5 0 0 0.005 0.01 3 0.015 0.02 -1 Q (m s ) This gives Q1 = 0.00744 m3 s–1 Then, N 2 Q2 N1 Q1 0.00893 1.20 0.00744 Hence, the new rotation rate of the pump is 1.20 1200 1440 rpm Answer: new rotation rate = 1440 rpm. Hydraulics 2 A4-21 David Apsley Q7. (a) System head requirement is H static lift losses L V2 D 2g Q 4Q With V this is A πD 2 8λL H hs 2 5 Q 2 π gD hs λ Substituting numerical values (hs = 12 m, λ = 0.025, L = 35 m, D = 0.15 m) gives H 12 952.1Q 2 when H is in m and Q is in m3 s–1. Note that L includes both length of pipe; alternatively add the losses from separate parts – you will get the same answer. (b) The system-head values may be calculated for the Q values in the table: Q (m3 s–1) 0.00 Hsystem (m) 12.00 0.03 12.86 0.06 15.43 0.09 19.71 0.12 25.71 0.15 33.42 0.18 42.85 The H vs Q and η vs Q graphs can then be plotted as below. 50.0 45.0 40.0 pump system 35.0 H (m) 30.0 25.0 20.0 15.0 10.0 5.0 0.0 0 0.05 0.1 0.15 0.2 0.25 0.3 Q (m3 s-1) Hydraulics 2 A4-22 David Apsley 1.0 0.8 h 0.6 0.4 0.2 0.0 0 0.05 0.1 0.15 3 0.2 0.25 0.3 -1 Q (m s ) At the duty point, Q = 0.106 m3 s–1 H = 22.70 m (from the system characteristic in part (a)) η = 0.785 (i) Answer: Q = 0.106 m3 s–1. (ii) Since η ρgQH P one has powerin ρgQH η 1000 9.81 0.106 22.70 0.785 30070 W Answer: powerin = 30.1 kW. (iii) At pump inlet, H inlet H sump head losses over 10 m Hence, in terms of gauge pressures pinlet L V2 V2 z inlet 0 λ inlet ρg 2g D 2g Hence, Hydraulics 2 A4-23 David Apsley pinlet ρgz inlet (1 λ Linlet 1 ) 2 ρV 2 D Now, zinlet 2.0 m Linlet 10 m 4Q 4 0.106 V 2 πD π 0.15 2 5.998 m s 1 (quite quick!) Hence, pinlet 1000 9.81 (2) (1 0.025 10 ) 12 1000 5.998 2 0.15 28350 Pa Answer: –28.3 kPa gauge. (c) If all else (especially speed) is constant then the hydraulic similarity laws imply: Q D3 H D2 η remains constant (because both ρgQH and the input power scale as D5) For each value of Q in the original table there will be new Q values multiplied by 1.23 (= 1.728) and new H values multiplied by 1.22 (= 1.44). The new pump characteristics are given below. Q (m3 s–1) H (m) η (%) 0.00 43.2 – 0.052 42.9 29 0.104 40.5 54 0.156 36.0 73 0.207 29.4 80 0.259 20.3 70 0.311 8.9 38 The new characteristics may be plotted (or added to the original graphs). The system curve might also need be extended in length (but is still the same function of H vs Q). Note that you must plot a new efficiency graph. Hydraulics 2 A4-24 David Apsley 50.0 45.0 40.0 pump (original) system pump (new) 35.0 H (m) 30.0 25.0 20.0 15.0 10.0 5.0 0.0 0 0.05 0.1 0.15 0.2 0.25 0.3 Q (m3 s-1) 1.0 0.8 h 0.6 0.4 0.2 0.0 0.00 0.05 0.10 0.15 3 0.20 0.25 0.30 -1 Q (m s ) The new duty point is: Q = 0.158 m3 s–1 H = 35.77 m η = 0.735 Hydraulics 2 A4-25 David Apsley The new input power is ρgQH powerin η 1000 9.81 0.158 35.77 0.735 75430 W Answer: discharge = 0.158 m3 s–1; input power = 75.4 kW. Hydraulics 2 A4-26 David Apsley Q8. (a) The system head requirements are: L V2 Q where V H Hs λ A D 2g 4Q πD 2 8λLQ 2 π 2 gD 5 Substituting the given parameters (Hs = 3.2 m, L = 21 m, D = 0.1 m, λ = 0.02) gives, with heads in m and discharges in L s–1 (for convenience, to be consistent with the data in the tables): H Hs 8 0.02 21 Q π 2 9.81 0.15 1000 (H in m, Q in L s–1) H 3.2 0.003470Q 2 2 H 3.2 (b) Plot graphs of H vs Q and η vs Q (both pumps and, for head, the system requirements on the same graphs) to determine the duty points. 25 Pump A 20 Pump B System H (m) 15 10 5 0 0 5 10 15 20 25 30 35 40 Q (L s-1) Hydraulics 2 A4-27 David Apsley 100 90 80 70 h (%) 60 50 40 Pump A 30 Pump B 20 10 0 0 5 10 15 20 25 30 35 40 Q (L s-1) Duty points: Pump A: Q = 32.9 L s–1; H = 6.96 m; η = 49% Pump B: Q = 34.1 L s–1; H = 7.23 m; η = 67% The pumps provide almost exactly the same discharge (and the question tells you that both are adequate), but pump B is considerably more efficient than pump A and should be selected. Answer: select pump B on efficiency grounds. (c) powerout ρgQH powerin powerin ρgQH 1000 9.81 0.0341 7.23 powerin 3610 W η 0.67 η Answer: input power = 3610 W. (d) Considering the total head between the sump and the pump inlet: Hydraulics 2 A4-28 David Apsley head at pump = head at start – losses along half the pipe 1 LV2 p p V2 z ( atm 0 0) λ 2 ρg 2g ρg D 2g The velocity in the pipeline is 4Q 4 0.0341 V 4.342 m s 1 2 πD π 0.12 Hence, 2 1 p atm p 10.5 4.342 2 2 L V z (1 λ ) 0 3.2 (1 0.02 ) 6.179 m ρg ρg D 2g 0.1 2 9.81 The NPSH is then p pcav 95000 6.179 3.505 m ρg 1000 9.81 This is well above zero and unlikely to cause cavitation. Answer: net positive suction head = 3.50 m; no cavitation. Hydraulics 2 A4-29 David Apsley Q9. (a) The system head requirements are: L V2 Q where V H Hs λ A D 2g 4Q πD 2 8λLQ 2 π 2 gD 5 Substituting the given parameters (Hs = 15 m, L = 800 m, D = 0.4 m, λ = 0.02) gives, with heads in m and discharges in m3 s–1: 8 0.02 800 2 H 15 2 Q π 9.81 0.4 5 (H in m, Q in m3 s–1) H 15 129.1Q 2 H Hs (b) Plot graphs of H vs Q and η vs Q to determine the duty point. 45 40 35 30 H (m) 25 H (pump) 20 H (system) 15 10 5 0 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 Q (m3 s-1) Hydraulics 2 A4-30 David Apsley Efficiency 90 80 70 60 h (%) 50 40 Efficiency 30 20 10 0 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 Q (m3 s-1) Duty point: Q = 0.256 m3 s–1; H = 23.5 m; η = 67% Input power: powerin ρgQH η 1000 9.81 0.256 23.5 88090 W 0.67 Time taken to pump 100 m3 is 100 390.6 s 0.256 The energy used is then 88090 390.6 3.44 10 7 J Answer: discharge = 0.256 m3 s–1; energy consumed = 34.4 MJ. (c) From the efficiency graph the most efficient operation (η = 79.5%) is for Q = 0.16 m3 s–1, H = 28.1 m. Since the hydraulic scaling laws give 2 Q N H N and 0.16 1400 28.1 1400 we have, eliminating the speed ratio, H Q 28.1 0.16 Hydraulics 2 2 A4-31 David Apsley or H 1098Q 2 (H in m, Q in m3 s–1) Answer: Q = 0.16 m3 s–1; H = 28.1 m; H 1098Q 2 (H in m, Q in m3 s–1). (d) Since efficiency is unchanged by hydraulic scaling, the scaling line from part (c) will always indicate the maximum-efficiency conditions as the rotational speed changes. This line is plotted below. It will form the duty point when it meets the operating requirements (i.e. the system curve) at a rotational speed such that Q = 0.124 m3 s–1 H = 17.0 m 45 40 35 30 H (m) 25 H (pump) 20 H (system) Scaling line 15 10 5 0 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 Q (m3 s-1) *** Alternative method In this instance the intersection point can also be found analytically as the intersection of two quadratics: H 15 129.1Q 2 (system curve) H 1098Q 2 (scaling line) Equating gives (in metre-second units throughout): 1098Q 2 15 129.1Q 2 968.9Q 2 15 Q 0.124 (as above) *** End of alternative method The speed ratio is Hydraulics 2 A4-32 David Apsley N 0.124 0.775 1400 0.16 N 0.775 1400 1085 rpm The power consumption is (noting that efficiency is unchanged by scaling): ρgQH 1000 9.81 0.124 17.0 powerin 26010 W η 0.795 Time taken to pump 100 m3 is 100 806.5 s 0.124 The energy used is then 26010 806.5 2.10 10 7 J Answer: operating speed = 1085 rpm; energy consumed = 21.0 MJ. Hydraulics 2 A4-33 David Apsley Q10. The pump and system characteristics are initially given in different units. Convert them both to metres of water. The pump characteristic at N1 = 2950 rpm is then (H in m of water, Q in m3 s–1) H1 0.24(1.0 Q1 ) The system characteristic in the same units is 18600 H system Q1.75 1.896Q1.75 1000 9.81 (*) Pump characteristics at other speeds can be determined using the hydraulic scaling laws: 2 Q H2 N2 2 H 1 N1 Q1 2 (**) From the system characteristic, the duty point at the higher speed is Q2 0.28 m 3 s 1 H 2 1.896 0.281.75 0.2043 m Substituting in (**), 0.2043 0.28 H1 Q1 2 or H1 2.606Q12 (***) The scaled duty point at the lower speed may be found by solving (*) and (**) simultaneously – either graphically or, here, by solving a quadratic: 2.606Q12 0.24(1.0 Q1 ) 0.30 whence 3 1 system Q1 0.2609 m s Then 0.28 0.2609 1.073 Hence, duty point 0.20 H (m) N 2 Q2 N1 Q1 characteristic pump characteristic at N2 0.25 N 2 1.073N1 scaled duty point 0.15 0.10 1.073 2950 3170 rpm 0.05 Answer: estimated fan speed = 3170 rpm. 0.00 0.0 0.1 0.2 0.3 0.4 Q (m3 s-1) Hydraulics 2 A4-34 David Apsley 0.5 Q11. (a) Total head = piezometric head + velocity head Need velocities at suction (inlet) and discharge (outlet): Q 4Q 4 0.025 Vin 1.415 m s 1 2 Ain πDin π 0.15 2 Q 4Q 4 0.025 Vout 3.183 m s 1 2 2 Aout πDout π 0.1 Hence, p *in Vin2 1.415 2 H in 4 3.898 m ρg 2g 2 9.81 2 p *out Vout 3.1832 H out 12 12.52 m ρg 2g 2 9.81 Hence the difference in total head across the pump is H out H in 16.42 m Answer: head difference = 16.4 m. (b) Overall efficiency, ρgQ( H out H in ) η Pin 1000 9.81 0.025 (12.52 3.898) 6500 0.6195 Answer: η = 62%. (c) Vr Q A 0.025 1.667 m s 1 0.015 Answer: Vr = 1.67 m s–1. (d) Ideal whirl velocity (i.e. assuming leaves parallel to blades) is comprised of forward motion Rω and backward component Vr / tan β. The actual whirl velocity is 80% of this. Hence, Vt 0.8( Rω Vr / tan β) But, R D / 2 0.25 / 2 0.125 m ω N 2π / 60 1400 2π / 60 146.6 rad s 1 Hence, Vt 0.8 (0.125 146.6 1.667 / tan 20) 11.00 m s 1 Answer: Vt = 11.0 m s–1. Hydraulics 2 A4-35 David Apsley (e) Manometric efficiency piezometric head Euler head (h *out h *in ) g Vt Rω 9.81 (12 (4)) 11.00 0.125 146.6 0.7787 Answer: manometric efficiency = 78%. Hydraulics 2 A4-36 David Apsley Q12. (a) Total available head is H H gross H lost 300 20 280 m Specific speed: NP1 / 2 Ns 5/ 4 H Inverting for the power (per wheel): 2 N P s H 5/ 2 N 2 50 5/ 2 280 400 20500 kW 20.50 MW Answer: output power per wheel = 20.5 MW. (b) Number of wheels required: Total power 60 Power per wheel 20.50 2.9 Answer: 3 wheels required. (c) Jet velocity: v cv 2 gH 0.97 2 9.81 280 71.90 m s 1 Bucket velocity: u 0.46 v 0.46 71.90 33.07 m s 1 Answer: jet velocity = 71.9 m s–1; bucket velocity = 33.1 m s–1. (d) Use u = Rω. 2π N ω 41.89 rad s 1 60 u 33.07 R 0.7894 m ω 41.89 D 2R 2 0.7894 1.579 m Answer: wheel diameter = 1.58 m. (e) Power per jet power per wheel number of jets 20.5 10 6 6 3.417 10 6 W Answer: power per jet = 3.42 MW. Hydraulics 2 A4-37 David Apsley (f) Inverting P = ηρgQH: P 3.417 10 6 Q ηρgH 0.8 1000 9.81 280 1.555 m 3 s 1 Answer: quantity of flow per jet = 1.55 m3 s–1. (g) Since Q vA v πD 2 4 the jet diameter is 4Q D πv 4 1.555 π 71.90 0.1659 m Answer: jet diameter = 0.166 m. (h) Hydraulic efficiency is ρQ(v u )u (1 k cos θ) v2 (1 0.46) 0.46 (1 0.85 cos 165) ρgQH gH 0.4523 2 0.97 2 0.851 Answer: hydraulic efficiency = 85%. Hydraulics 2 A4-38 David Apsley