Document No. 10860038 Rev. D Line Terminating Unit P/N: 108600 Eurocom D/1 Interface A/B To Eurocom D/1 Interface C Tactical Communications System B C EOW 24 VDC 512 256 1024 OFF 2048 C SYNC B SYNC ERROR POWER Operations Manual Line Terminating Unit P/N: 108600 Eurocom D/1 Interface A/B To Eurocom D/1 Interface C Tactical Communications System Operations Manual Moog Components Group www.moog.com/components 750 West Sproul Road Springfield, PA 19064-4084 (610) 328-4000 Doc. No. 10860038, January 20, 2006, Rev. D Copyright (c) 2006 Moog Components Group All Rights Reserved. Any unauthorized duplication or use, in whole or in part, in print or in any other storage retrieval system is prohibited. No part of this material may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language in any form by any means for any purpose other than licensed use without the express written permission of Moog Components Group. REVISION HISTORY Revision Description Date Approval A Original Release 04/17/02 R. Stenzel B Revised to incorporate 05/11/02 improvements submitted by users of this manual. R. Stenzel C Revised Figures 1 & 8 to show new positions of rear DATA IN / DATA OUT binding posts. 08/26/02 R. Stenzel D Revised logo and name from Northrop Grumman Component Technologies, PolyScientific, to Moog Components Group. 01/20/06 R. Stenzel LTU Operations Manual Page i Rev. D / January 20, 2006 Special Notice The material contained in this manual is solely for the information of customers and potential customers of Moog Components Group, and in no way be construed to constitute specifications, warranties, or other contractual terms. At the time of printing, the information contained in this document was believed to be accurate to the best of Moog Components Group knowledge. Moog Components Group may not be held responsible for inadvertent errors. Moog Components Group reserves the right to change the contained information without prior notice. This data shall not be disclosed outside the addressee’s organization and shall not be duplicated, used, or disclosed, in whole or in part, for any other purpose than to evaluate, operate, or maintain Moog Components Group equipment. This restriction does not limit the addressee’s right to use the information contained herein if it is obtained from another source without restriction. The data subject to this restriction is contained in all pages of this document. LTU Operations Manual Page ii Rev. D / January 20, 2006 Table of Contents 1.0 Introduction .............................................................. 1 1.1 General ...................................................................... 1 1.2 Abbreviations & Definitions ........................................ 2 2.0 Technical Data.......................................................... 3 2.1 Definition .................................................................... 3 2.2 Physical Dimensions .................................................. 3 2.3 Electrical Data ............................................................ 4 2.4 Electrical Interface...................................................... 5 3.0 Design & Functions ................................................. 8 3.1 General ...................................................................... 8 3.2 Mounting .................................................................... 9 3.3 Connections ............................................................... 9 4.0 Operation & Handling .............................................. 10 4.1 General ...................................................................... 10 4.2 Connection & Operation............................................. 10 4.3 Regenerator ............................................................... 11 4.4 Error Indicator ............................................................ 12 4.5 C-Sync Indicator......................................................... 12 4.6 B-Sync Indicator......................................................... 12 4.7 Power Indicator .......................................................... 12 5.0 Maintenance ............................................................. 13 5.1 General ...................................................................... 13 5.1 Cleaning..................................................................... 13 5.3 Inspection................................................................... 13 5.4 Troubleshooting ......................................................... 14 LTU Operations Manual Page iii Rev. D / January 20, 2006 List of Figures Figure 1: 108600 Line Terminating Unit ......................... 1 Figure 2: B Interface Contact Arrangement .................... 5 Figure 3: C Interface Contact Arrangement.................... 6 Figure 4: Power Supply Contact Arrangement ............... 7 Figure 5: System Interconnect........................................ 8 Figure 6: Rack Mounted (19” Rack)................................ 9 Figure 7: Front Panel...................................................... 10 Figure 8: Connection of Field Cable at Rear .................. 11 Figure 9: Connection of Regenerators............................ 11 Figure 10: Main Troubleshooting Flowchart ..................... 14 Figure 11: Troubleshooting the Power Indicator............... 15 Figure 12: Troubleshooting the B-Sync Indicator ............. 15 Figure 13: Troubleshooting the C-Sync Indicator ............. 16 Figure 14: Troubleshooting the Error Indicator ................. 16 List of Tables Table 1: EUROCOM B Interface ................................... 5 Table 2: EUROCOM C Interface ................................... 6 Table 3: Power Supply Interface ................................... 7 LTU Operations Manual Page iv Rev. D / January 20, 2006 1.0 Introduction 1.1 General The purpose of this manual is to give the user the necessary knowledge for connection and operation of the Line Terminating Unit, part number 108600. Figure 1: 108600 Line Terminating Unit LTU Operations Manual Page 1 Rev. D / January 20, 2006 1.2 Abbreviations & Definitions AMI Alternate Mark Inversion, a special line code used in TDM interface, EUROCOM A or EUROCOM B. BFOM Fiber Optic Modem (FOM) which provides electrical to optical conversion of EUROCOM B electronic communication and data signals for transmission using tactical fiber optic cable. For more information, visit our website at: www.moog.com/components EUROCOM European standard for signaling between military communications equipment. EUROCOM A Interface for TDM-signaling. Range of approximately 50 meters on a multi-pair cable. EUROCOM B Encrypted EUROCOM A signal. EUROCOM C Interface for signaling with a range of approximately 1000 meters. HDB-3 High Density Bipolar 3, a special line code used in the TDM interface, EUROCOM, with field cable WD1/TT. LTU Line Terminating Unit TDM Time Division Multiplexing LTU Operations Manual Page 2 Rev. D / January 20, 2006 2.0 Technical Data 2.1 Definition The Line Terminating Unit includes the following: Part Number Description 108600 Line Terminating Unit 107715 TDM Signal Cable 108607-01 Power Cable (24 VDC) 10860038 Operations Manual The 108600 is a unit which converts digital signals from the EUROCOM A/B interface to the EUROCOM C interface for full duplex transmission via a maximum of 1000 meters of new, dry WD-1/TT field cable. The TDM bit-rate can be selected between 256, 512, 1024, or 2048 kilobits per second. 2.2 Physical Data 4 units fit side-by-side in a standard 19” rack. Metric English Width: 110 mm 4.32 Inches Height: 235 mm 9.25 Inches Depth: 89 mm 3.50 Inches Weight: 1.14 kg 2.5 Pounds Page 3 Rev. D / January 20, 2006 LTU Operations Manual 2.3 Electrical Data Time Delay: <12 bits per second between the A/B and C interfaces. Synchronization: Corrects up to ±60 ppm deviation related to bit-rate. B-interface: Balance inputs, AMI-code 256, 512, 1024, or 2048 kilobits per second. Input line length is 50 meters maximum. C-interface Maximum cable length is 1000 meters with new, dry cable. Maximum bit-rate error is 1X10-6. Connection to socket on front panel or binding posts on the rear of the unit. Power supply: 24 VDC nominal, 12 to 36 VDC Max (independent of polarity) Power consumption: 5 Watts Maximum Operation temp: -40°C to +55°C Storage temp: -55°C to +70°C EOW: Connection for field telephone (LB). LTU Operations Manual Page 4 Rev. D / January 20, 2006 2.4 Electrical Interface Table 1: EUROCOM B Interface Pin E F G H J K L M V A, B, C, D, N, P, R, S, T, & U B C D A P R E F V M L U T G No Connection M N S Function Data Tx (a) Data Tx (b) Data Rx (a) Data Rx (b) Clock Tx (a) Clock Tx (b) Clock Rx (a) Clock Rx (b) Shield L K K J N U J H B P V T H LTU CONNECTOR: AMPHENOL 71-533724-19S A C R S G D E F MATING CONNECTOR: MS3126F14-19P Figure 2: B Interface Contact Arrangement LTU Operations Manual Page 5 Rev. D / January 20, 2006 2.4 Electrical Interface (continued) Table 2: EUROCOM C Interface Pin A B C D E, F, G, H, J, K, L, M, N, P, R, S, T, U, & V B C D A P R E F V M L U T G No Connection M N S Function Data Tx Data Tx Data Rx Data Rx L K K J N U J H B P V T H LTU CONNECTOR: AMPHENOL 71-533724-19S A C R S G D E F MATING CONNECTOR: MS3126F14-19P Figure 3: C Interface Contact Arrangement LTU Operations Manual Page 6 Rev. D / January 20, 2006 2.4 Electrical Interface (continued) Table 3: Power Supply Interface (24VDC) Pin Function A DC Input (polarity independent) B Case Ground C DC Input (polarity independent) C A A C B B LTU CONNECTOR: AMPHENOL 71-533723-03P MATING CONNECTOR: MS3126F14-19S Figure 4: Power Supply Contact Arrangement LTU Operations Manual Page 7 Rev. D / January 20, 2006 3.0 Design & Functions 3.1 General The 108600 is a rugged, light weight transmission unit for Eurocom networks, which converts digital signals from EUROCOM A/B to EUROCOM C and visa versa. It is used when the distance between relevant equipment units is too long for EUROCOM A/B transmissions, or when standard cable lengths are too short. It is also used when equipment units with different interface types are to be connected. Note! If EUROCOM A is connected directly to the 108600, this will operate as EUROCOM B, but without encryption. Engineering Order Wire B Telephones PTT / PBX Terminals Switches Engineering Order Wire C B C EOW EOW BFOM, Radio, or Radio Relay MUX or Switch 24 VDC 512 256 1024 OFF 2048 24 VDC C SYNC B SYNC ERROR POWER EUROCOM A/B 512 256 1024 OFF 2048 C SYNC B SYNC ERROR POWER EUROCOM C EUROCOM A/B Figure 5: System Interconnect When transmitting at the highest bit rate (2048 kbits/s) and with the use of a dry field cable, the cable length can be up to 1000 meters. At lower bit rates, the cable length may be increased. LTU Operations Manual Page 8 Rev. D / January 20, 2006 3.2 Mounting The 108600 is primarily used in mobile installations and has therefore a mechanical construction which is prepared for field vehicle mounting and / or transport. Four units can be mounted side by side in a 19” rack. B C B C EOW 24 VDC 512 256 1024 OFF 2048 C SYNC B SYNC ERROR POWER B C EOW 24 VDC 512 256 1024 OFF 2048 C SYNC B SYNC ERROR POWER B C EOW 24 VDC 512 256 1024 OFF 2048 EOW 24 VDC C SYNC B SYNC ERROR POWER 512 256 1024 OFF 2048 C SYNC B SYNC ERROR POWER Figure 6: Rack Mounted (19” Rack) 3.3 Connections The 108600 is easily connected to the rest of the communications network. Adjustments are not necessary to make the unit operative. All operations are done at the front panel. Connection of field cable (EUROCOM C) is done through the binding posts for data in / out at the rear of the unit. All other connections are on the front panel. LTU Operations Manual Page 9 Rev. D / January 20, 2006 4.0 Operation & Handling 4.1 General All connections / controls are clearly marked. All connections shall be made before the 108600 is switched ON. Protection caps shall be on, and ON/OFF knob switched to the OFF position when the unit is not in use. 4.2 Connection & Operation Take the protection caps off and connect the 108600 as shown in Figures 7 and 8. A/B Interface (In / Out) Connect to switch, radio link or multiplexer. Cable length is 50 meters max. B C Interface (In / Out) Parallel in/out connection with rear panel field cable connection. Length is maximum 1000 meters of dry field cable. C EOW Engineering Order Wire Connection for field telephone 24 VDC 24 Volts DC Connection to power supply 512 256 1024 OFF 2048 C SYNC B SYNC ERROR POWER Indicator LED's C Sync: Shall be lit B Sync: Shall be lit Error: Shall not be lit Power: Lights when ON ON/OFF Switch Selector switch for TDM bitrate Figure 7: Front Panel LTU Operations Manual Page 10 Rev. D / January 20, 2006 Line Data In / Out C Interface Maximum length: 1000 meters of dry field cable LINE TERMINIATING UNIT CUST PN REV CAGE DATE ______________ MFG PN 108600 ______________ REV --______________ CAGE 1K426 MM/YY SN 1001 POLY-SCIENTIFIC SPRINGFIELD, PA 19064 LINE TERMINATING UNIT CUST PN REV CAGE DATE ______________ MFG PN 108600 ______________ REV --______________ CAGE 1K426 MM/YY SN 1001 POLY-SCIENTIFIC SPRINGFIELD, PA 19064 MADE IN U.S.A. MADE IN U.S.A. CAUTION: CONTAINS PARTS AND ASSEMBLIES SUSCEPTIBLE TO DAMAGE BY ELECTROSTATIC DISCHARGE (ESD) CAUTION: CONTAINS PARTS AND ASSEMBLIES SUSCEPTIBLE TO DAMAGE BY ELECTROSTATIC DISCHARGE (ESD) LINE DATA OUT LINE DATA IN DATA OUT Data in DATA IN Data out Data out Data in Figure 8: Connection of Field Cable at Rear 4.3 Regeneration If a field cable of more than 1000 meters is needed, a regenerator consisting of two 108600’s must be connected to the field cable after the first 1000 meters. A power supply of 24 Volts DC must be available for each unit. See Figure 9 for connection details. Short cable connected between B Interface connections B C B C EOW Maximum 1000 meters field cable 24 VDC EOW 512 256 1024 OFF 2048 24 VDC C SYNC B SYNC ERROR POWER 512 256 1024 OFF 2048 Maximum 1000 meters field cable C SYNC B SYNC ERROR POWER 24 Volts DC Figure 9: Connection of Regenerators LTU Operations Manual Page 11 Rev. D / January 20, 2006 4.4 Error Indicator When the 108600 detects bit errors from the EUROCOM C line, the error indicator (Red LED) in the window on the front panel will light up for one second after detection of the last bit error. Therefore the LED may be constantly lit, even at a relatively low bit error rate. Even if the error indicator is constantly lit, it does not necessarily have any significance for the ongoing data transmission. The error indicator will be constantly lit in the absence of EUROCOM C signals, or if there is physical damage to the EUROCOM C line (field cable). 4.5 C-Sync Indicator The C-Sync indicator (Green LED) in the window on the front panel will light up when synchronization is obtained on the EUROCOM C line. 4.6 B-Sync Indicator The B-Sync indicator (Green LED) in the window on the front panel will light up when synchronization is obtained on the EUROCOM A/B line. 4.7 Power Indicator The Power indicator (Green LED) in the window on the front panel will light up when 24 Volts DC is applied and the unit is switched on. LTU Operations Manual Page 12 Rev. D / January 20, 2006 5.0 Maintenance 5.1 General Maintenance of the 108600 is limited to 1st echelon maintenance. If the unit fails, it is not to be opened in the field, but shall be returned for 3rd or 4th echelon maintenance and troubleshooting. 5.2 Cleaning The surface of the 108600 and connection cables are to be cleaned with a soft cloth dampened with water. Detergents and solvents are not to be used. Cleaning of the electrical contacts may be made with a dry brush or cloth. Contact cleanser may be used when necessary. 5.3 Inspection Check that the ON / OFF switch is working properly. Connectors on the front panel that are not in use shall have protective caps put on. The window on the front panel shall be free from cracks or other defects, and shall be transparent. The cables shall be in good condition and not have any cracks in the insulation, sharp bends, or be otherwise damaged. The connectors shall be clean and secure to their cables. Connector pins shall not be bent or damaged, sockets shall be void of debris and contaminants. LTU Operations Manual Page 13 Rev. D / January 20, 2006 5.4 Troubleshooting Refer to Figure 10 through Figure 14 and follow the procedures specified in the Troubleshooting flowcharts to isolate the failure in the communications link. Start Power Indicator Lit NO YES Inspect power cable and replace if damaged. Clean connector contacts Power Indicator Lit NO See Figure 11, Troubleshooting the Power Indicator NO See Figure 12, Troubleshooting the B-Sync Indicator NO See Figure 13, Troubleshooting the C-Sync Indicator YES See Figure 14, Troubleshooting the Error Indicator YES B-Sync Indicator Lit NO YES Inspect B Interface cable and replace if damaged. Clean connector contacts. B-Sync Indicator Lit YES C-Sync Indicator Lit NO YES Check field wire connections. Re-terminate if necessary. C-Sync Indicator Lit YES Error Indicator Lit YES NO Check field wire connections. Re-terminate if necessary. Error Indicator Lit NO Unit Functioning properly - No further action required Figure 10: Main Troubleshooting Flowchart LTU Operations Manual Page 14 Rev. D / January 20, 2006 Continued from Figure 10 Measure VDC at power connector pins "A" and "C" 12 - 36 VDC present NO Troubleshoot power source YES Return LTU for repair Figure 11: Troubleshooting the Power Indicator Continued from Figure 10 C-Sync Indicator Lit YES Connect a loopback on the LTU B-Interface. B-Sync Indicator Lit NO Subtitute near-end signal source YES Troubleshoot near-end signal source NO B-Sync Indicator Lit NO Return LTU for repair YES Continue at "START" in Figure 10 Figure 12: Troubleshooting the B-Sync Indicator LTU Operations Manual Page 15 Rev. D / January 20, 2006 Continued from Figure 10 Disconnect the field cable from the LTU Connect a loopback on the C Interface. C-Sync Indicator Lit NO Return LTU for repair YES Troubleshoot field wire or far end C Interface Figure 13: Troubleshooting the C-Sync Indicator Continued from Figure 10 Disconnect the field cable from the LTU Connect a loopback on the C Interface. Error Indicator Lit YES Return LTU for repair YES Errors are present at an acceptable rate (<1 X 10-6) NO Re-connect the field cable to the LTU LTU B-Output data OK NO Troubleshoot field wire or far end C Interface Figure 14: Troubleshooting the Error Indicator LTU Operations Manual Page 16 Rev. D / January 20, 2006 Feedback Form Mail to: Moog Components Group Attention: Customer Service 750 West Sproul Road Springfield, PA 19064-4084 USA From: Reference Product: Reference Document: Comments / Recommendations: Signature: Date: Use this form (add additional pages as necessary) to submit comments and recommendations for product improvement, or to request additional information. LTU Operations Manual Feedback Form Rev. D / January 20, 2006