TM
DuraLife
FPL
UL 2196 Fire Rated Alarm Cables
UL LISTED FPL FIRE ALARM CABLES; 2-HOUR FIRE RATED
Unshielded - 16 AWG - 14 AWG; 2-conductor
NEC Type FPL; for use in Electrical Circuit Integrity System FHIT.28A.
Installation
Guide
Authorities Having Jurisdiction should
be consulted before installation.
7_14
DuraLifeTM FPL
UL 2196 Fire Rated Alarm Cables
!
INDEX
CRITICAL INSTALLATION
INFORMATION
Radix DuraLifeTM FPL fire rated cables must be
installed in accordance with ALL requirements of the
UL 2196 Electrical Circuit Protective System Listing,
plus national and local codes.
INSTALLATION
OVERVIEW.................................. 2
CABLE RATINGS/APPROVALS..... 2
Read carefully and follow the installation instructions
in this booklet.
CERTIFICATIONS
& EMT FILL LISTING ................... 2
• Ensure that cable is stored properly in a moisturefree environment and that cable jacket is in good
condition prior to installation.
DURALIFETM FPL
CABLE OVERVIEW....................... 3
APPLICATIONS/
COMPLIANCE ............................. 3
• Take all precautions when installing cables by
following OSHA and other applicable regulations.
CABLE STORAGE
& HANDLING ......................... 4-5
• Store pull ropes in a clean, dry area, out of direct
sunlight and away from extreme heat.
PRE-INSTALLATION.................... 6
• While cables are exposed and during cable pulling
activities, protect cables from nearby or overhead
work to prevent damage to the cable jacket or
insulation.
INSTALLATION........................ 6-8
SPLICE PROCEDURE
FOR FIRE ALARM CABLES...... 9-12
• Do not pull cables around corners with sharp edges
as this may damage cable jacket/insulation.
PULL-BOX AND SPLICE
INSTALLATION EXAMPLES ....... 13
• Pull cable only into clean EMT tubing. Visually
check for debris, abrasions or sharp edges that
might damage the cable prior to cable installation.
TESTING ................................... 13
• Use only steel support systems. No other materials
are acceptable.
• Support the cable in the manner and intervals
detailed in the Electrical Circuit Protective
System listing.
© 2014 Radix Wire. All rights reserved.
DuraLifeTM is a registered trademark of Radix Wire.
Made in USA
1
DuraLifeTM FPL
UL 2196 Fire Rated Alarm Cables
INSTALLATION OVERVIEW /
CABLE RATINGS & APPROVALS
CERTIFICATIONS
& EMT FILL
UL 2196 System Requirements
Certifications & EMT Fill Listings
The reliability of a fire rated cable system depends
on correct system design, installation and use of
approved components/materials.
!
CERTIFICATIONS
Solid Conductor
16 AWG
14 AWG
Single-Cable EMT
Horizontal
-
¾” - 2”
Wheatland
3
¾” - 2”
Wheatland
Multi-Cable EMT
Vertical & Horizontal
¾” to 2”
Wheatland
¾” to 2”
Wheatland
7-Strand Conductor
Failure to comply with these specific
guidelines may result in a system that
fails in fire conditions.
Single-Cable EMT
Vertical
•Radix DuraLifeTM FPL cables must be installed in
Wheatland FasTrak Plus EMT tubing.
Additional UL 2196 System Components include:
•Halex or Raco EMT Compression Couplings
•Hubbell Set-Screw Fittings
½” to 2”
Wheatland
3
½” to 2”
Wheatland
FILL RATES
16 AWG
14 AWG
¾” EMT Horizontal
1 cable
Up to 2 cables
½” EMT Vertical
•Cooper Crouse-Hinds Compression Fittings
3
1 cable
1 cable
1” EMT Horizontal Up to 2 cables Up to 2 cables
•Cooper B-Line NEMA 1 Splice Enclosure/Pull Box
¾” - 1” EMT Up to 3 cables Up to 2 cables
Vertical
•Penn-Union Copper Off-Set Fixed Lug Connector
with 1/4-20 Set-Screw
1¼” EMT Up to 4 cables Up to 3 cables
Vertical & Horizontal
•Polywater J Lubricant
1½” EMT
Up to 6 cables Up to 4 cables
Vertical & Horizontal
Ratings & Approvals
•UL 2196 Certified/UL 1424 Listed
2” EMT
Vertical & Horizontal
•FHIT SYSTEM No. 28A
•Low-Smoke, Zero-Halogen
•Unshielded 16 AWG - 14 AWG; 2-Conductor
!
•Maximum Voltage Rating: 72V (for fire
applications)
Up to
10 cables
Up to
8 cables
DuraLife FPL cables of different gauge sizes
can be installed together in a single conduit up
to the maximum allowed by the 14 AWG cable.
No other cables or wires can be installed in
the same conduit with DuraLife FPL cables.
•NEC Type FPL; for Use in Protective Electrical
System (EMT)
Authorities Having Jurisdiction should be
consulted before installation
2
DuraLifeTM FPL
UL 2196 Fire Rated Alarm Cables
DURALIFETM FPL CABLE
OVERVIEW
APPLICATIONS
Radix DuraLifeTM FPL fire rated power cables are
designed to be flexible for easier installation.
Radix DuraLifeTM FPL fire rated power cables are
constructed and approved for the following
applications:
Oxygen-free bare copper (OFHC)
conductors, solid and stranded
•Fire alarm circuit integrity (NEC Article 760).
•Emergency systems (NEC Articles 700 and 517).
Radix proprietary ceramifiable
silicone rubber insulation; color-coded
black and red insulation on leads
•Suitable for 2-hr. certified fire-resistive
applications in Wheatland EMT tubing.
•Fire-resistive certified for Power-Limited system
use at 72V phase-to-phase utilization voltage.
Maximum cable voltage
rating: 300V
•Meets fire alarm survivability circuit requirements in
the National Fire Protection Code (NFPA 72) .
•UL 1424 Listed FPL for Power-Limited Fire Alarm
Circuits; 300V/90°C classified.
Low-smoke zero-halogen FRPE
outer jacket. Red jacket standard.
Black jacket available at an
additional charge.
•UL Certified to UL 2196 2-hour fire rating in
FHIT System 28A.
PRINT LEGEND:
RADIX WIRE-II DURALIFE ™ X/C #Y
AWG FPL 90C / (UL) CLASSIFIED
FIRE-RESISTIVE CABLE FOR USE IN
ELECTRICAL CIRCUIT INTEGRITY
SYSTEM #28A. SEE UL FIRE
RESISTANCE DIRECTORY R21213
(MONTH/YEAR).
[where, X is the number of
conductors and Y is the
size of the cable in AWG].
COMPLIANCE
•UL 1424 Listed FPL for Power-Limited Fire Alarm
Circuits; 300V/90°C classified;
•UL Certified to UL 2196 2-hour fire rating in
FHIT System 28A
•Meets fire alarm survivability circuit requirements
in the National Fire Protection Code (NFPA 72).
•Meets vertical flame
requirement for cable tray
rating per UL 1685.
3
DuraLifeTM FPL
UL 2196 Fire Rated Alarm Cables
CABLE STORAGE
& HANDLING
Radix DuraLifeTM FPL fire rated power cables are
designed for durability. However, proper cable
handling procedures must be followed to ensure
the cable is not damaged prior to installation.
Storage Procedure
Store 1000’ and 2000’ reels on sides to avoid
damaging reels. Store 5000’ reels upright on flanges.
Do not stack reels. Handle reels carefully to avoid
physical damage to reel and cable. Store cables on
a firm, dry surface or on planking in an area with
good drainage.
Protect from Damage
Choose a storage area that is cool, dry and protected
from weather, construction activities, equipment
collisions, falling objects, chemical spills, moving
vehicles and other related hazards.
Arbor Hole
Reel Flange
Protective
Reel Wrap
Initial Inspection
When cable reels are first received, inspect the
protective reel wrap for evidence of shipment damage.
Whenever possible, leave the Radix factory-applied
protective cover in place until just before installation.
Radix highly recommends the use of additional
covering to protect cable reels when stored outdoors or
in dirty, dust-prone areas. Use a cover that is resistant
to moisture and shields cables from the sun. If
possible, provide ventilation to avoid excessive
heat in the storage area.
Always store and transport reels as shown below.
To avoid reel damage, do not stack.
1000’ and 2000’ Reels
3Stored
on Side
5000’ Reel
Packaging: Available on
1,000 ft., 2,000 ft. and
5,000 ft. reels.
3Stored
Upright
on Flange
Smaller length reels
may be available from
Radix Wire distribution
partners.
Radix highly recommends storing cable reels
indoors or in a weather-protected enclosure.
4
DuraLifeTM FPL
UL 2196 Fire Rated Alarm Cables
CABLE STORAGE
& HANDLING
Moving Reels
A Radix DuraLifeTM cable reel, depending on gauge
and reel size, weighs 60 - 400 pounds, so handle
carefully by using equipment designed specifically
for this task.
Recommended Reel Rolling Method
It is a natural instinct to roll cable reels. However,
Radix recommends only doing so for short distances
over firm, level and dry surfaces. Roll reels in
direction the cable is wound (see below) to keep the
cable winding tight. Rolling in the wrong direction
loosens the winding and may damage the cable or
make it more difficult to deploy.
• Make sure the lifting/handling device does not
come in direct contact with the cable or its
protective covering.
Secure end of cable with tape or thread through
flange hole and knot before rolling.
• Take care to ensure that the flange of one reel
does not impact cable on another reel.
Always roll reels at a slow speed to maintain control
and prevent collisions with equipment, other reels
or personnel.
• Do not drop reels from any height, especially
from trucks or transport equipment.
If any of these situations occur, immediately
examine the DuraLifeTM cable for damage.
Flange
Hole
Recommended Lifting Methods
• Crane or boom-type equipment
- Insert a suitably strong, properly secured shaft
through the reel arbor hole and lift with slings.
Arbor
Hole
- Use a spreader or other device to minimize
sling pressure against the reel flange.
• Forklift
- Place fork tines so that lifting pressure is on
both reel flanges, not the cable.
Secure Loose
Cable End with
Tape Prior to
Rolling
5
DuraLifeTM FPL
UL 2196 Fire Rated Alarm Cables
PRE-INSTALLATION
INSTALLATION
Radix DuraLifeTM FPL fire rated power cables must be
installed in accordance with ALL requirements of the
UL 2196 Electrical Circuit Protective System Listing,
plus national and local codes.
!
Radix recommends you follow the installation
guidelines documented in the new NEC 2014 Article
728, Fire-Resistive Cable Systems. Article 728 covers
the installation of fire-resistive cables, fire-resistive
conductors and other system components used for
survivability of critical circuits to ensure continued
operation during a specified time under fire conditions
as required in this Code.
UL Electrical Circuit Integrity Systems (FHIT)
Prior to installation, Radix highly recommends you
visit www.UL.com and reference the Fire-Resistive
and Circuit Integrity Cables section for the latest
information and updates on UL Electrical Circuit
Integrity Systems (FHIT).
Checklist
• Check cable for presence of moisture or evidence
of damage that may have occurred in storage.
Wheatland EMT Tubing Installation
• Take precautions if system routing comes in close
proximity to abnormally high heat sources such as
pipes. Long-term exposure to high heat could cause
damage to cable jacket.
!
• Inspect cable entry and exit points for any sharp,
jagged edges which could damage cable jacket in
pulling process.
WEIGHT/1000 FT
(LBS)
14 AWG 7-Strand Conductor
73.28
16 AWG Solid 2-Conductor
14 AWG Solid 2-Conductor
Wheatland EMT support brackets must be
installed no further apart than 72” in
vertical orientation and 60” in horizontal
orientation. These maximum support
dimensions apply to all EMT tubing sizes.
For complete overview of Wheatland EMT tubing
installation, reference 2014 NEC Article 358 which
covers Electrical Metallic Tubing (EMT) and all
applicable Articles of the Code, as well as any
listing, labeling or manufacturer’s instructions.
• Examine conduit supports prior to pulling
cable to assure total system integrity.
CABLE SIZE
Authorities Having Jurisdiction should
be consulted before installation.
For installation of all other UL 2196 certified
system components, consult each manufacturer’s
installation instructions. See page 2 for list of
manufacturers.
55.41
59.01
6
DuraLifeTM FPL
UL 2196 Fire Rated Alarm Cables
INSTALLATION
Bend Radius
DuraLifeTM FPL is designed to be
highly flexible for easier installation.
No special equipment is required to
bend or straighten this cable.
Cable Pulling
Use Polywater J lubricant prior to pulling cables.
Use a pulling rope which can handle the maximum
allowable pulling tension on each cable pull without
causing damage to the equipment or cables. Refer
to the pulling equipment/rope manufacturer’s
specifications for capacity limitation.
Maximum Recommended
Bend Radius: 2X Cable Diameter
Maximum Allowable Pulling Tension
CABLE SIZE
TENSION
(LBS)
Solid 16 AWG & 14 AWG
15
7-Strand 14 AWG
15
!
Cable Preparation for Splicing
DuraLife requires no special tooling or procedures for
jacket/insulation stripping. Take care when stripping
jacket not to damage cable insulation. Follow all NEC
splicing and termination standard practices for this
category of cable.
Install Procedure for NEMA Splice
Enclosures/Pull Boxes
See pages 9 - 12 for step-by-step instructions.
Do not exceed Radix’s recommended
pulling tension for DuraLifeTM FPL as this
may damage the jacket, insulation or
conductor which can lead to failure in
a fire event.
!
Conduit fill should not exceed allowable
limits. See page 3 for Fill Ratings.
DuraLife FPL cables of different gauge
sizes can be installed together in a single
conduit up to the maximum allowed by the
14 AWG cable. (see chart on page 3)
No other cables or wires can be
installed in the same conduit with
DuraLife FPL cables.
7
DuraLifeTM FPL
UL 2196 Fire Rated Alarm Cables
INSTALLATION OVERVIEW
Vertical Installation
Horizontal Installation
• Wheatland EMT support brackets must be installed
no further apart than 72 inches in vertical runs
• Wheatland EMT support brackets must be installed
no further apart than 60 inches in horizontal runs
• Maximum of 28 Feet Between Terminating Points
• No length limit between Terminating Points
See Page 13 for Representative
Pull-Box Installation Photo
!
No other cables or wires
can be installed in the
same conduit with
DuraLife FPL cables.
See Page 2 for UL 2196
Approved System
Components
See Page 2 for UL 2196
EMT Fill list and
DuraLife Certifications
Authorities Having Jurisdiction should be consulted before
construction in all cases as to the particular requirements
covering the installation and use of UL Certified products,
equipment, system, devices, and materials.
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DuraLifeTM FPL
UL 2196 Fire Rated Alarm Cables
SPLICE PROCEDURE FOR
FIRE ALARM CABLES
• Steel ¼”-20 X ½” Hex Head Cap Screws
Cooper B-Line NEMA 1 Splice Enclosure/Pull Box
• Steel ¼” Screw Size Washers
Required Materials:
• Cooper B-Line NEMA 1 Box
(i.e., Cooper B-Line SC Series)
• Rubber -010 Size O-Rings (i.e., McMaster Carr
Product No.9452K18)
• Ceramic 1” Length, ¾” OD, ¼”-20 Female
Thread Standoffs (i.e., McMaster Carr Product
No.94335A151)
NOTE: Splice boxes require 8x8x4 box
Pull boxes can be sized up to 12x12x4
• Steel ¼”-20 X 1¼” Fully Threaded Studs
• Copper Set Screw Lug Offset Tongue Terminal
(i.e., McMaster Carr Product No. 6923K32)
• Steel ¼”-20 Hex Nuts
• 17/64” Drill Bit (not shown)
!
Alternative Components:
• Longer Ceramic Standoff (i.e., McMaster Carr
Product No. 94335A152)
DuraLifeTM FPL cable must be installed
in Wheatland EMT tubing to
comply with UL 2196. DuraLife™
cables are not approved for use
in rigid conduit systems.
• Straight Tongue (Non-Offset) Copper Terminal
(i.e., McMaster Carr Product No. 6923K62)
Conduit fill should not exceed allowable
limits. See page 3 for Fill Ratings.
9
DuraLifeTM FPL
UL 2196 Fire Rated Alarm Cables
SPLICE PROCEDURE FOR
FIRE ALARM CABLES
1. Drill two holes into the back of the NEMA 1 box
spaced at least 1¼” apart to mount ceramic
standoffs.
3. Apply O-rings to screws inside NEMA box.
Spaced
at Least
1 1/4”
Apart
4. Install ceramic standoffs to screws until O-rings are
slightly compressed.
2. Insert ¼” hex cap screws with washers from
back of NEMA 1 box.
Washer/
Hex Nut
!
10
Requires Cooper B-Line NEMA
8x8x4 Splice Enclosure
DuraLifeTM FPL
UL 2196 Fire Rated Alarm Cables
SPLICE PROCEDURE FOR
FIRE ALARM CABLES
5. Insert threaded studs into ceramic standoffs.
7. Affix hex nuts to studs until O-rings are
slightly compressed.
6. Apply O-rings to studs.
8. Strip leads for termination.
O-Ring
!
11
Requires Cooper B-Line NEMA
8x8x4 Splice Enclosure
DuraLifeTM FPL
UL 2196 Fire Rated Alarm Cables
SPLICE PROCEDURE FOR
FIRE ALARM CABLES
9. Bend stripped end 180° to provide more secure
terminal attachment.
11. Place terminals onto studs.
12. Install washers onto studs.
10. Securely attach terminals to stripped ends.
13. Fasten hex nuts onto stud and, while holding
ceramic insert to immobilize assembly,
tighten hex nut.
!
Requires Cooper B-Line NEMA
8x8x4 Splice Enclosure
This installation segment is now completed!
12
DuraLifeTM FPL
UL 2196 Fire Rated Alarm Cables
REPRESENTATIVE PULL BOX INSTALLATION
SINGLE CABLE
(Can also be oriented as
horizontal straight-through)
MULTIPLE CABLES
!
Cooper B-Line NEMA Pull Boxes
can be sized up to 12x12x4
TESTING
UL 2196 should be referenced as the test standard used to evaluate fire-resistive performance of electrical cables.
UL 2196 is one of the testing standard for FHIT Certified assemblies.
All manufacturers’ installation instructions should include any design elements beyond the minimum NEC requirements
used to pass the performance testing.
If you have any questions
about the installation of
this system, please contact:
Radix Wire
26000 Lakeland Blvd. • Euclid, OH 44132 • Toll-Free: 877.722.5444 •Local: 216.731.9191
www.Radix-Wire.com •Email: info@radix-wire.com
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© 2014 Radix Wire