6.3.3 Proceedings of 1990 International Symposium on Power Semiconductor Devices & ICs, Tokyo, pp. 277-282 ULTRA HIGH di/dt PULSE SMTCHING OF 2500 V MO5 ASSISTED GATE-TRIGGERED THYRISTORS (MAGTs) Takashi Shinohe, Akio Nakagawa, Yoshihiro Minami, Masaki Atsuta, Yoshio Kamei and Hiromichi Ohashi Research & Development Center, Toshiba Corporation 1. Komukai Toshiba-cho, Saiwai-ku, Kawasaki-shi 210, Japan Phone:044-549-2138, Fax:044-555-2074 ABSTRACT INTRODUCTION An ultra high difdt 2500 V MOS Assisted Thyristor (MAGT) was developed to replace a thyratron in pulsed power applications, such as high repetition (>f kpps) excimer lasers. The main objective in developing such devices is to realize extremely low transient turn-on power losses, while still retaining high breakdown voltages. The MAGT exhibits the much higher turn-on characteristics than that for IGBTs. It is shown that 40 kAfgsfcm' for difdt can be attained for a turn-on from 1500 V anode voltage, 9090 Afcm' peak anode current, and 0.7 ,us pulse width, with an extremely low turn-on power loss. Gate-triggered k A part of this work was accomplished under the Research and Development Program on "Advanced Material Processing and Machining System," conducted under a program set up by the New Energy and Industrial Technology Development Organization. Gate Base Cathode Much progress has been made in achieving functionally integrated MOS-bipolar devices, in regard to their maximum controllable power. Especially, IGBTs have attained a high forward blocking voltage (-1800 V) ( I ) , and a large current handling capability (-400 A ) (2). Now, they are widely used for many applications, such as replacing conventional bipolar transistors, to take advantage of their easy driving and fast switching capabilities. However, higher forward blocking voltages (>2000 V) lead to unacceptable high on-state voltages, even in IGBTs. Therefore, a new class of integrated MOS-bipolar devices, based on the thyristor mode operation, has been actively studied (3)-(8). Their application range has now been extended to new fields, including pulsed power applications, such as high repetition Although excimer lasers (>1 kpps) (9). thyratrons are commonly used to generate very short high current pulses f o r this Gate Source P 9 Lfd7-l n- channel NE+/ I n-channel N ; PE+ MAGT b I GBT Anode b Drain Fig.1 Basic structures for MAGT (left) and IGBT (right). 277 field, their lifetime (IO8 shots) and reliability are not adequate for use in high repetition excimer lasers. Although many efforts to replace thyratrons with conventional high power semiconductor devices have been made recently (10)-(12), their large turn-on power losses prevent them from being applied to high repetition excimer lasers. The investigation on IGBT switches applied for this objective started recently (9). However, its application area is limited to small power lasers, because of their current saturation characteristics. Therefore, power semiconductor devices, which can switch pulsive high current at high repetition rate, are urgently required. This paper proposes an MOS Assisted -Gate-triggered Thyristor (MAGT) for pulsed power applications. It is shown that the loss can be transient turn-on power extremely reduced, even in the high di/dt ratio. ( a ) Pulse width 3ps 0.4 400 0.3 300 0.2 200 0.1 100 0.0 0 0 1 TIME 2 3 (PSI ( b 1 Pulse width 0 . 7 ~ DEVICE STRUCTURE The MAGT basic device structure is shown in Fig.1, compared with the IGBT device structure. The MOS gate electrode is placed on the edge of the p-base layer (PB) to turn-on this thyristor with a high dildt ratio. A base electrode is placed on the p-base layer (PB ) , to ensure constant p-base potential and high dv/dt immunity, while the source el+ectrode contacts both the source layer (Ns ) and the p-base layer(PB) in the IGBT structure. is minimized, The n-base width contingent upon the forward blocking voltage being maintained, in order to rapidly increase the n-base carrier density. The impurity profile is designed to attain high trigger sensitivity. The gate electrode length and the n-emitter length are optimized, considering on-state voltages and dildt characteristics. When a positive bias is applied to the gate electrode, electrons are directly injected from the cathode electrode toward the n-base layer (N ) through the n-channel. resulting in a rapi% increase in the n-base electron density. This rapid electron injection urges hole injection from the anode electrode. Then, electrons are injected from the emitter junction, and the MAGT is latched up within some tens of nano seconds. This is because the p-base potential is fixed by the base electrode, instead of the emitter short, to rise the emitter injection efficiency. When the MAGT must be in its off-state, a negative bias is applied to the base electrode. The leakage current in the off-state, and the displacement current caused by a high dv/dt are extracted from the base electrode. It prevents the sensitive MAGT from being mis-triggered. 0.4 1.6 0.3 1.2 0.2 0.8 0.1 0.4 0.0 0 I 3 0.25 TIME 0.50 0.75 (PSI Fig.2 Calculated turn-on waveforms for anode current (IA). anode voltage (V,) and power loss (P). CALCULATION Numerical calculations were carried out to estimate the turn-on power loss for an approximate model, while making the following simple assumptions. 1) The n-base resistance is in inverse proportion to the average n-base carrier density . 2) Carrier recombination is negligible, and the whole anode current contributes to the carrier accumulation in the n-base. 3 ) The average n-base carrier density does not exceed lxlO” cm-*. 4 ) The whole device area turns on uniformly, by adopting a VLSI fine process technology. Figure 2 shows the calculated turn-on waveforms f o r an ideal condition in the two different excimer laser power unit circuits. 278 Figure 2 (a) indicates that turn-on power loss consists of two peaks, when pulse width is 3 p s . One is the small peak caused by high di/dt. The other is the large peak caused by the following high anode current. On the contrary, turn-on power loss is caused by only high dildt, when pulse width j ~ s , as shown in Fig.2 (b). is 0 .7 Consequently, it is understood that the on-state voltage is the primary concern f o r the 3 p s pulse width case, while the rapid turn-on has to be attained for the 0.7 p s pulse width case. In other words, conventional slow discrete power devices are suitable for the 3 p s pulse width case, while high di/dt triggered power devices, like MAGTs, are suitable for the 0 . 7 .ifs pulse width case. From the laser application point of view, the shorter pulse width is desirable, because the higher circuit efficiency is attained by the reduction in additional magnetic pulse compression circuit. ~ ~ i i i i i ~ /i /~i /i/I~ili!lli i li~i //I Fig.3 Fabr cated MAG7 FABRICATION Small sized devices (3.3, mm x 4 . 9 mm chips) were fabricated in order to demonstrate the high di/dt , high power pulse Figure 3 shows the switching for MAGTs. fabricated device mounted onto a stem. The process steps are similar to those for a conventional IGBT. The starting material is a high resistivity neutron doped FZ-Si wafer, whose resistivity and thickness are determined f o r the requested forward blocking voltage. The base electrode was separated from the cathode electrode, to form the MAGT device structure. IGBT pellets were fabricated under identical processes for comparison. Some of these chips were subjected to a lifetime reduction by electron beam irradiation, in order to gain a high dv/dt immunity. Fig.4 Fabricated MAGT forward blocking voltage. (VA:500 V/div., IA:lOO @/div.) RESULTS /' Forward blocking voltage A 2500 V forward blocking voltage was realized by a resistive field plate junction termination structure (1),(13), as is shown in Fig.4. On-state voltage Figure 5 shows the V - I characteristics for a fabricated MAGT and IGBT. The MAGT can handle 10 kA/cmz at 7 V for the on-state voltage, taking advantage of the t h y r i s t o r mode operation, while the IGBT is saturated at 300 A/cm'. Therefore, the IGBT application area is limited to small power lasers, because the peak of pulsive current must be smaller than the saturation current. High power handling capability is an indispensable feature f o r pulsed power switches. 279 I I / I I I I I I I l l 1 1 1 1 1 I2 3 4 5 6 7 0 ON-STATE VOLTAGE ( V I Fig.5 V-I characteristics MAGT and IGBT. for fabricated Turn-on c h a r a c t e r i s t i c s F i g u r e 6 shows t h e t e s t c i r c u i t f o r measuring turn-on waveforms. The a p p r o p r i a t e v a l u e s f o r c a p a c i t a n c e ( C) and each inductance (L) were s e l e c t e d f o r c o n d i t i o n i n t h e peak anode c u r r e n t and t h e anode c u r r e n t r i s i n g r a t e d i / d t . F i g u r e 7 shows t h e t u r n - o n waveform f o r A steep increase i n t h e drain an IGBT. v o l t a g e was observed c o r r e s p o n d i n g t o t h e peak d r a i n c u r r e n t (IDp), because o f t h e drain current saturation. The turn-on waveforms f o r 0 . 1 , 0 . 7 , and 3 p s p u l s e w i d t h s a r e shown i n F i g . 8 . I t i s a p p a r e n t t h a t t h e t r a n s i e n t anode v o l t a g e is s i g n i f i c a n t l y reduced f o r an MAGT. No s t e e p i n c r e a s e i n t h e anode c u r r e n t is o b s e r v e d . L i t t l e anode v o l t a g e i n c r e a s e is o b s e r v e d , f o r 3 p s p u l s e width c a s e . For 0 . 7 p s p u l s e width c a s e , t h e t r a n s i e n t anode v o l t a g e , caused by h i g h d i / d t , is l e s s t h a n 100 V , even i n t h e c a s e o f 9090 A/cm' f o r t h e peak anode c u r r e n t d e n s i t y ( I ) , and up t o 40 kA/ps/cm' o f d i / d t can A t e o b t a i n e d . No anode v o l t a g e peak i s observed a t t h e peak anode current, which agrees with the calculation result for the approximate model. I t is a l s o shown t h a t t h e t u r n - o n power l o s s is h i g h e r t h a n t h a t f o r t h e o t h e r c a s e s , because t h e anode v o l t a g e d e c r e a s e s d u r i n g t h e s t e e p i n c r e a s e o f t h e anode c u r r e n t , f o r t h e 0 . 1 p s p u l s e width c a s e . F i g u r e 9 shows turn-on power loss dependence on t h e p u l s e width f o r a 5 kpps o p e r a t i o n , when t h e product o f t h e peak anode c u r r e n t ( I ) and t h e p u l s e width ( t w ) is c o n s t a n t , whk% c o r r e s p o n d s t o t h e p u l s e width adjustment i n t h e a c t u a l l a s e r power s u p p l y . I n t h i s f i g u r e , t h e 1st p a r t is t h e power l o s s g e n e r a t e d d u r i n g t h e r i s i n g t i m e . The 2nd p a r t is t h e r e s i d u a l p a r t of t h e 1st part total power loss. The m o n o t o n i c a l l y d e c r e a s e s a s t h e p u l s e width i n c r e a s e s , which c o r r e s p o n d s t o t h e d i / d t decrease. On t h e c o n t r a r y , t h e 2nd p a r t i n c r e a s e s below 0 . 4 p s p u l s e w i d t h , and slowly decreases a f t e r t h a t . Therefore, t h e t o t a l power l o s s is not s o h i g h , when more I t is t h a n 0 . 5 fis p u l s e width is chosen. a l s o understood that a threefold large d e v i c e a r e a is needed f o r t h e 0 . 1 p s p u l s e width o p e r a t i o n , which c o r r e s p o n d s t o t h e d i r e c t d r i v e f o r a l a s e r head without any additional magnetic pulse compression circuit. F i g u r e 10 shows t u r n - o n power l o s s dependence on I * t w f o r a 5 kpps o p e r a t i o n . A s mentioned b t f o r e , t h e t u r n - o n power l o s s f o r t h e 0 . 7 ps p u l s e width c a s e is s l i g h t l y l a r g e r t h a n t h a t f o r t h e 3 p s p u l s e width case. T h e r e f o r e , t h e t u r n - o n power l o s s v a l u e can be determined f o r t h e r e q u e s t e d l a s e r power, when more t h a n 0 . 5 p s p u l s e width is u s e d . The designed d e v i c e a r e a depends on t h e t h e r m a l r e s i s t a n c e f o r t h e package, and t h e r e q u e s t e d IAp*tw. R-600kn AI4 "V L- 0.5-25pH - 1 V-1500 V F i g .6 T e s t c i r c u i t behavior. f o r measuring t h e d i IDp=19 A (400 A/cm' ) I D : 1 0 A/div. VD:200 V/div. t : 0 . 5 ps/div. Pulse width 0.7 f i F i g . 7 Turn-on waveform f o r d r a i n c u r r e n t ( I D ) and d r a i n v o l t a g e (V,) f o r t h e IGBT: IAp=45 A ( 2 . 0 kA/cm*) dIA/dt=1.2 kA/ps (55 kA/pslcm' ) IA:10 A/div. VA:500 V l d i v . t :0.1 W l d i v . ( a ) P u l s e width 0.1 ps IAp=200 A ( 9 . 1 kA/cm* ) d I / d t = 0 . 8 6 kA/W A ( 4 0 kA/ps/cm' ) I A : 5 0 A/div. VA:500 V/div. VG:20 V/div. (b)Pulse width 0 . 7 p s t : 1 ps/div. IAp=125 A ( 5 . 7 kA/cm* ) dIA/dt=0.13 kA/ps ( 5 . 7 kA/ps/cm') IA:50 A / d i v . VA:500 Vfdiv. VG:20 V/div. ( c ) P u l s e width 3 ps t :1 p s l d i v . F i g . 8 Turn-on waveforms f o r anode c u r r e n t ( I ) , anode v o l t a g e (VA), g a t e v o l t a g e (V,) fo$ a f a b r i c a t e d 2500 V MAGT. 280 U--- total loss A---lst part 0---2nd part A ' M A G T with E.B. B I MAGT without E.B. PULSE WIDTH (PSI Fig.9 Turn-on power loss dependence on pulse width. (U 20- E B ? 15 - n -A-- 3 . 0 ~ ~ --O-- 0*7Ps Fia.11 V-I characteristics for fabricated MAGTs (A) with and (B) without electron irradiation. Y v) v) 0 '0- -I I .4 U ga A * MAGT with E.B. 5- 1.2 - B MAGT without E.B. I h O6 5 I I IO 15 (U 6 1.0- Iw*tw (kA*ps /cm2 I \ 3 5 0.8Fig.10 Turn-on power IAP*tW. loss dependence on tn -I 0.60.4 - dv/dt immunity The MAGT shows excellent dvfdt immunity, when a negative bias is applied to the base electrode. However, the displacement current, flowing from the base electrode, leads to a large power dissipation, when high dv/dt is applied soon after a large pulsive current. Therefore, lifetime reduction by electron beam irradiation was examined. Figures 11 and 12 show the V-I characteristics and the turn-on power l o s s dependence on peak anode current, respectively, for the 0.7 ps pulse width case. Although the on-state voltage for MAGT with electron beam irradiation was higher than that for the other, as shown in Fig.11, the turn-on power loss difference between them is very small, as shown in Fig.12. This is because the turn-on power loss is mainly determined by the initial 0 a 0.2 - i h i 4 b O o PEAK ANODE CURRENT (kA/cm 1 Fig.12 Turn-on power loss dependence on peak anode current f o r MAGTs (A) with and (B) without electron beam irradiation. , di/dt, and the peak anode current does not exceed the saturation current f o r MAGTs in the range of this figure. The extracted base current was much reduced f o r the MAGT with electron beam irradiation, even when 1000 VIps of dv/dt was applied. 281 CONCLUSION An O !S Assisted Gate-triggered Thyristor (MAGT) was developed, incorporating a power thyristor with the MOS gate electrode, as well as a base electrode. This device showed extremely high di/dt characteristics, while retaining high breakdown voltage (2500 V). The transient anode voltage, caused by high di/dt, is less than 100 V, even in the case of 9090 A/cm' for the anode current density, in the 0.7 ,us pulse width case. Therefore, MAGTs are very promising for application to a high repetition excimer laser system. (12)S.Sugawara and K.Yoshioka, "Regarding t o the capability endurable to di/dt of static induction thyristor," Toyo Denki Giho, vo1.69. pp.2-6, 1987. (lJ)K.Watanabe, A.Nakagawa, and H.Ohashi, "Design optimization of 1000 V resistive field plate," Trans. IECE of Japan, vol.E69, pp.246-247,April 1986. 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