Assemblies and Fittings Catalog Volume 2 52 Heppner Drive • Carson City, Nevada 89706 800.851.2961 • 775.885.1443 • Fax: 775.885.2734 Website: www.thecableconnection.com E-mail: info@thecableconnection.com r Drive 52 Heppne V 89706 N y, it C Carson 88 ) 5-1443 Phone: (775 5-2734 ) Fax: (775 88 rope n in the wire als have bee p ci n ri p s It under cable in 1991. iameter and established d ” as ½ w n in o ti ts ialis onnec sses become spec many proce The Cable C es and have d developed ad an ec h d it e w re ar th ty e famili ur abili to business for e result is o have becom e Th W e. s. liz g ti u in tt d fi yet to s. etitive price e field have assemblies an highly comp y others in th g at y lo it o n al u ch q te r perio and uses of roducts of su in mers with p o st cu r u tion to assist o e provid able Connec C e th le hin ab w ilities en supplied it eering capab enerally be g in g n en ca d es p an esign Prototy Innovative d en needed. opment wh el ev d d an parts design art f drawings. of receipt o rve set us ap a few days gerness to se ea an d o an w s method stomers h production ith many cu d w s ce ip n sh va n ad o ilities, t relati joy excellen endability. 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All rights reserved 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Table of Contents Information Facilities and Capabilities ..................................................................................................... 2 Custom Design Services ...................................................................................................... 3 Choosing the Right Cable .................................................................................................... 4 Construction and Components of Strand and Cable (Wire Rope) .................. 6 Cable Stretch, Pre-stretching and Proof Testing ..................................................... 8 Wire Rope Jacket Specifications ..................................................................................... 9 Recommended Minimum Pulley Diameters ............................................................ 10 Summarized Military Specifications ............................................................................ 11 Products Strand and Cable .................................................................................................................. 12 Eyelets ........................................................................................................................................ 16 Thimbles ................................................................................................................................... 18 Oval Swaging Sleeves ......................................................................................................... 19 Balls: Plain ................................................................................................................................ 20 Balls: with Shank and with Double Shank .................................................................. 21 Special Fittings — L and Z Fittings ................................................................................ 21 Cable Hangers ....................................................................................................................... 22 Eyes and Clevises.................................................................................................................. 23 Ferrules: Hex and Round Swaged ................................................................................ 24 Radiused Ferrules: Hex and Round Swaged............................................................ 25 Threaded Studs: Hex Swaged ........................................................................................ 26 Threaded Studs: Round Swaged ................................................................................... 28 259 Studs................................................................................................................................ 30 Round Swivel Sleeves (tapped)....................................................................................... 31 Male-Threaded Swivel Sleeves ....................................................................................... 32 Hex Swivel Sleeves (tapped) ............................................................................................ 33 Threaded Sleeves ................................................................................................................. 34 Special Fittings ....................................................................................................................... 35 Conduit and Conduit Swaged Fittings ......................................................................... 36 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Facilities and Capabilities Our production capabilities include the ability to machine special fittings to meet your particular needs. State-ofthe-art CNC lathes and mills and efficient swaging and assembly operations assure you high quality products at the lowest possible cost. Our ability to machine many of the fittings we use in our own facilities offers many benefits to our customers: It helps us control costs, to provide you with the lowest price possible. We are in the process of obtaining ISO 9000/2001 certification, so you can be assured that your standards and specifications are being met. Special custom parts to meet your particular needs can be produced especially for you, so you are not limited in your product design to using only “off-the-shelf” fittings provided by others. Because we do not have to rely on outside sources for machined parts, we are better able to control production operations and provide you with reliable delivery schedules. Modern, versatile cutting and swaging operations allow us to efficiently produce cable assemblies in large or small quantities. You don’t necessarily have to order large quantities to get a reasonable price. Many cables can be cut on automated cutting equipment, to reduce costs and maintain uniformity in cut lengths. Punch presses, hydraulic presses and rotary swagers are available to swage fittings on your cables. The ability to swage in different ways allows us to use the most efficient method for your job, so we can keep your costs to a minimum. Other machining and assembly capabilities can help you reduce your costs. We can supply many other machined and stamped parts used in conjunction with your cable assemblies. Complete assembled units where the cables are a sub-assembly component can be supplied, to reduce the number of vendors required and eliminate the need for your own assembly labor to make the complete assembled unit. 2 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Custom Design Services There are several different ways we can help you design a cable assembly to meet your particular requirements. Chances are, we have manufactured cable assemblies similar to yours in the past, so we can offer you the benefit of this experience in the design of your product. For instance, often our sales people are familiar with a special fitting we have made for a similar use or application in the past. Or, perhaps we can modify an existing design or manufacture a new fitting to meet your needs. Because we machine most of our own fittings, we are not limited in design to off-the-shelf terminals made by others. We can make suggestions regarding the construction of the strand or cable for your application. You can draw on our experience to determine the right material for your terminals. Prototypes can be made at modest cost, and tests can be performed in our factory to verify that your design meets necessary load requirements. Let us put our experience and expertise to work for you. To get started, you can request design assistance on our website; or call us at 800-851-2961, fax us at 775-885-2734, or e-mail us at info@thecableconnection.com. 3 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Choosing the Right Cable 1. 2. The first thing to consider in choosing the right cable is the kind of load to which the cable might be subjected. Once this is determined, it is time to make an evaluation of what kind of safety factor will be desired. In some extreme cases the suggested safety factors are as high as 10:1. Normally, the safety factors are 4:1 or 5:1 of the minimum breaking strength of the cable being used. The next step is to select a construction of cable. EXAMPLE: Let’s say that you are going to hang something that weighs 55 pounds from the ceiling of a public building. If this item were to fall onto someone below, it would certainly cause harm, or worse. The minimum safety factor that you would want to consider would be 5:1. Therefore 55 x 5 = 275. The minimum breaking strength of the cable that you would select would be in excess of 275 pounds. You must also consider other factors to which the cable might be subjected, such as the possibility of a shock load in an earthquake or exposure to winds or blowing air from ventilation systems. Cable is not recommended, nor is it rated for shock loads. Unknown loads must be determined by testing prior to determining which cable to use. Determining the load that the cable will be exposed to, and under what conditions, will enable us to choose an appropriate diameter of cable. Is the cable going to go over pulleys? If so, consult the table regarding minimum recommended pulley groove diameters (see page 10) to determine the construction of cable most compatible to the pulley diameter being used. If the cable is not going over pulleys, it may still need to be somewhat flexible. If moderate flexibility is required (such as with a door retaining lanyard) a 7 x 7 construction will probably be adequate. Maybe the cable is for guying purposes or being used on a railing. In such cases a 1 x 19 construction is normally preferred. Our sales staff will be happy to help you determine the proper construction of cable for your applications. Sample assemblies are available at a nominal or no cost in many cases. The tables in the “Strand and Cable” section (pages 12-15) show breaking strengths for readily available types of strand and cable. 4 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com 3. 4. The third step is choosing the correct cable composition. The primary considerations in choosing the composition of the cable are service life, environment, and cost. The final consideration will be whether or not the cable needs to be coated. Some of the most common reasons to choose coated cable are: Just because the cable is going to be exposed to the elements outdoors does not mean that it should necessarily be galvanized—such as wire rope used on tow trucks. The service life of the cable is probably a year or two at best. Unless you are in a severe environment, the cable will not have an opportunity to significantly deteriorate within the cable’s service life. There is no need to use galvanized in this circumstance. Also, most special purpose hoisting ropes, such as compacted ropes and spin resistant ropes, are not available in galvanized. (Although some sizes of spin resistant wire rope are available in stainless steel.) to increase the appearance of the size of the cable to protect the cable from undesired substances to offer the cable in a certain color for aesthetic reasons to protect the cable and/or the pulleys that the cables are running over from abrasion to reduce friction If the answer is yes, it should be coated, please refer to the few paragraphs concerning different types of coatings in the “Construction and Components of Strand and Cable” section (pages 6-7). Non-galvanized wire rope is referred to as “bright” and is usually coated with a petroleum based lube. Galvanized aircraft cable is almost always used in smaller diameter assemblies when stainless steel is not specified (smaller being under 1/4” diameter). Galvanized cable is normally adequate corrosion protection for most conditions. Exceptions to this statement include the following conditions or situations: Applications close to a salt water or salt air environment. This would include applications that are exposed to winter salting of roads. Environments of corrosive chemical exposure. Applications such as food preparation and medical products or any application that has a frequent wash down. Applications where an aesthetic consideration with a preference for shine exists. Stainless steel is the preferred choice when the exceptions listed above apply. 5 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Construction, Components of Strand and Cable (wire rope) 1 x 19 Non-Flexible 7x7 Flexible 7 x 19 Flexible 6 x 37 PFC 6 x 37 IWRC 6 x 19 IWRC Strand Construction Strand is two or more wires wound concentrically in a helix. They are usually wound around a center wire. Strand is normally referred to as 1 by the total number of wires in the given strand. Such as 1 x 7 (one group of seven wires) or 1 x 19 (one group of nineteen wires). Construction of strand, wire rope or cable is the nomenclature for describing the number of wires contained in, and their relationships to each other in the particular product being described. 1 x 19 describes one group of nineteen wires; 7 x 19 describes seven groups of nineteen wires (or seven groups of 1 x 19); 6 x 37 IWRC describes six groups of thirty-seven wires wound around a core that might actually be 7 x 7 construction itself. Thus the term Independent Wire Rope Core, since the core of 7 x 7 is actually a piece of wire rope. The construction of the core is partially determined by the diameter of the wire rope being described. Cable / Wire Rope CABLE is the generic term that refers to constructions of wire rope that fall into the category of “aircraft” cable. These constructions include 7 x 7 (seven groups of 1 x 7 strand) and 7 x 19 (seven groups of 1 x 19 strand) respectively. Aircraft cable ranges in size from 1/32” to 3/8”. WIRE ROPE is technically the correct term for groups of strand wrapped in a uniform helix around a core. Sizes over 3/8” are not considered aircraft cable, they are wire rope. The constructions included in wire rope are numerous, but the most common are 6 x 19 and 6 x 37 class wire ropes. These descriptions of the construction fail to include the core as a part of the primary number. Part of the reason for this is that the composition and the construction of the cores in these wire ropes is so numerous, that it is necessary to call out the outer construction of the wire rope and then describe the core. Such as 6 x 19 fiber core, or 6 x 37 IWRC (Independent Wire Rope Core). The terms CABLE and WIRE ROPE are synonymous for all intents and purposes. Core The core can be a variety of things, including strand in many constructions or even a cable or wire rope. The core can also be of a composition other than metal, such as polypropylene rope. Whatever the construction or the composition of the core, it is the center member of the cable or wire rope. Composition Composition of the wire rope or strand refers to the material used to manufacture the product being described. Strand, wire rope and cable are made from various grades of both stainless steel and carbon steel. The STAINLESS STEEL grades that are the most common are Type 302/304, Type 305 (nonmagnetic), and Type 316. Type 302/304 is 18-8 (18 parts chromium and 8 parts nickel) stainless steel and is most commonly used in the manufacture of wire rope. This type of stainless steel is commonly used in applications that require more corrosion protection than is available from galvanized carbon steel cable. Contrary to popular belief, stainless steel is not stronger than galvanized carbon steel cable. The fact is, it usually has a lower breaking strength than galvanized cable of the same diameter and construction. Type 305 S/S cable (nonmagnetic) is also commonly available in 1/16” and 3/32” diameters. This type of S/S is generally used in applications where sensitive instrumentation or other systems might be affected by magnetism. 6 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Type 316 S/S is increasingly popular in many outdoor salt air environments. It has excellent corrosion protection and is the preferred choice of the marine industry. The increase in popularity of Type 316 S/S has spurred the availability of many wire rope terminals also becoming available in Type 316 S/S. Monel is an uncommon grade of stainless and is used in applications where added resistance to corrosive substances and liquids are required. The main drawbacks to Monel are that its minimum breaking strength is about 30% less than that of Type 302/304 S/S, and that it is not readily available. CARBON STEEL WIRE is available in different grades, sometimes referred to as Plow Steel, Improved Plow Steel, or even Extra Improved Plow Steel. Wire rope manufactured from uncoated wire is commonly referred to as “Bright.” Bright wire rope is available in sizes 1/4” and over. GALVANIZED carbon steel wire is frequently used to manufacture wire rope. Galvanized wire rope provides good corrosion protection in mild environments. In smaller sizes (less than 1/4”) it is almost automatically used when stainless steel is not specified. Lay The lay of the strand, wire rope or cable, is the direction in which the helix of the wires orbit the core. An easy way to determine the lay is to hold the specimen vertically in front of you and observe whether the strands or wires travel up and to the right or up and to the left. Just as you might visually determine the direction of a thread on a bolt. There are other types of lay or wire rope, such as Lang and Herringbone. These types of lays in wire rope are for special purposes, so we will not go into them here. Preforming Preforming of the wires refers to the forming of the individual wires of a strand into a helix so as to enable them to all be “closed” into a uniform cylinder, capable of retaining its shape when cut. Furthermore, when wire rope or cable is made (using preformed strand), the strand (groups of preformed wires) is also preformed into a helix so that the six or seven groups of strand all lay together in a cylindrical form and remain that way when cut. Miniature diameters (smaller than 3/64“) often are not preformed and must be specified to be “stress relieved” at the time of ordering. Without preforming or stress relieving, cable will typically “broom” or fray when cut or disturbed. Miniature cable not withstanding, it is not usually necessary to specify preforming when ordering cable or wire rope since almost all wire rope and cable is preformed. Coating The coating of a cable is optional, but can serve many useful purposes. The most common types of coatings are Polyvinyl chloride (PVC), various nylon compounds, and Teflon®. These materials are referred to as compounds. These compounds are applied to the cable via the use of a plastic extrusion machine. PVC PVC is relatively inexpensive and is available in almost any color. PVC lends itself well to applications that are going to be exposed to sunlight. PVC would also be a good choice for an application that requires an increase in mass, or a particular color. PVC is relatively soft and does not have good abrasion resistance. Nylon and Thermoplastic Elastomers Nylon and thermoplastic elastomers are numerous in types of compounds, each with its own special properties that may be more or less suitable for a particular application. Most are suitable for cycling over pulleys. The differences vary from high temperature environments to specific chemical exposures. This is one reason to discuss your application with a KNOWLEDGEABLE salesperson. Teflon® Teflon is used in certain applications that may include high temperature, chemical exposure, or applications that require a low coefficient of friction. Teflon is relatively expensive, but commonly used and available. Teflon is a registered trademark of E. I. du Pont de Nemours and Company. 7 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Cable Stretch, Pre-stretching and Proof Testing Cable Measuring Cable stretches as a load is applied. The amount of stretch will increase as the load is increased. There are two types of stretch occurring here. The first type of stretch is called CONSTRUCTIONAL STRETCH. The second type is referred to as ELASTIC STRETCH. Measuring strand, cable and wire rope properly is done using a pair of calipers or micrometers. Move the anvils into contact with the peaks of two opposing strands (see illustration below). DO NOT HAVE THE ANVILS MAKE CONTACT WITH FOUR STRANDS SIMULTANEOUSLY as this will give a false reading. All cable is manufactured to a plus tolerance. Please see the charts on pages 12-15 for bare cable tolerances and page 9 for coated (jacketed) cable diameters. Constructional Stretch Constructional Stretch occurs as the outer wires of a strand close around its core and as the outer strands of the cable close around its core under tension. This closing action is the filling up of the spaces between the individual wires and the spaces between the strands. Unfortunately, this type of stretch is not consistent (because of all of the variables involved in the manufacture of the cable) and cannot be quantified into a formula. Constructional stretch can be removed by pre-stretching or pre-stressing (whichever term you prefer). We accomplish this in accordance with MIL-DTL-5688. This specification can be downloaded from our website at www.thecableconnection.com. Elastic Stretch Elastic Stretch occurs as the individual wires elongate under load. This is a quantifiable factor until the yield point of the cable is exceeded. The factor varies according to load applied and the construction of the cable or strand. In short; the fewer wires and strands in a given diameter, the lower the stretch factor. If you require a calculation for elastic stretch for a particular cable, contact us at 1-800-851-2961 and one of our sales staff will acquire this information for you. Overhead view of lanyard being proof tested. 8 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Wire Rope Jacket Specifications Type II Wire Rope Construction and Dimensional Properties Jacket Tolerance per specification MIL-DTL-83420M Nominal Diameter of Wire Rope (inches) Outside Tolerance on Jacket Wall Construction Diameter of Jacket OD Thickness (inches) Jacket (inches) Plus Only (inches) Reference (inches) Approx. Weight per 100 ft. 1/32 3x7 3/64 0.008 0.008 0.022 3/64 7x7 1/16 0.010 0.008 0.049 3/64 7x7 5/64 0.012 0.016 0.076 1/16 7x7 3/32 0.012 0.016 0.093 1/16 7x7 1/8 0.014 0.031 1.18 1/16 7 x 19 3/32 0.012 0.016 0.093 1/16 7 x 19 1/8 0.014 0.031 1.18 3/32 7x7 1/8 0.014 0.016 1.85 3/32 7x7 5/32 0.016 0.016 2.18 3/32 7 x 19 1/8 0.014 0.031 1.99 3/32 7 x 19 5/32 0.016 0.031 2.32 1/8 7 x 19 3/16 0.018 0.031 3.62 5/32 7 x 19 7/32 0.018 0.031 6.10 5/32 7 x 19 9/32 0.022 0.063 7.51 3/16 7 x 19 1/4 0.018 0.031 7.75 3/16 7 x 19 5/16 0.022 0.063 9.20 7/32 7 x 19 9/32 0.020 0.031 9.76 7/32 7 x 19 11/32 0.024 0.063 11.55 1/4 7 x 19 5/16 0.020 0.031 12.30 1/4 7 x 19 3/8 0.024 0.063 14.42 9/32 7 x 19 13/32 0.024 0.063 16.18 5/16 7 x 19 7/16 0.024 0.063 19.8 3/8 7 x 19 1/2 0.027 0.063 27.20 9 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Recommended Minimum Pulley Diameters to maximize cable life Cable Construction Tread or Groove Diameter 3x7— 50 times cable (uncoated) diameter 7x7— 40 times cable (uncoated) diameter 7 x 19 — 25 times cable (uncoated) diameter 6 x 37 — 17 times cable (uncoated) diameter 10 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Summarized Military Specifications Common specifications for wire rope, strand and wire rope assemblies. These specifications can be downloaded from our website: www.thecableconnection.com RR-W-410 Federal specification for wire rope and strand. This specification covers wire ropes and wire seizing strands, and is intended to cover the more common types, classes and categories suitable for federal government and commercial uses. This specification is not applicable to wire ropes specified for aircraft control uses. MIL-DTL-87161 (supersedes MIL-W-87161, MIL-W-5693 and MIL-W-6940) Military specification for wire strand, stainless steel and zinc coated, non flexible, for aircraft control. Generally 1x19 construction for aircraft controls. MIL-DTL-87218 MIL-DTL-83140 (supersedes MIL-W-83140) Military specification for cable, lock clad, for aircraft control. Military specification for wire rope, steel, (stainless steel) preformed, non-rotating, for aircraft rescue hoist and cargo handling (winching). MIL-DTL-781 MIL-DTL-18375 (supersedes MIL-W-18375) Military specification for flexible ( 7x7 and 7x19 constructions) wire rope, corrosion resistant, nonmagnetic, for aircraft control. Generally referred to as type 305 S/S. The wire rope covered by this specification is intended for use in aircraft control system applications where low magnetic permeability and high resistance is needed against corrosion, abrasion and fatigue wear. Wire rope conforming to composition B of MIL-DTL-83420 has a higher strength and magnetic permeability than wire rope conforming to this specification. MIL-DTL-83420 (supersedes MIL-W-83420) Military specification for wire rope, flexible (3x7, 7x7 and 7x19 constructions) stainless steel and galvanized, for aircraft control. The wire rope covered by this specification is intended for aircraft control system applications where high resistance is needed against corrosion, abrasion and fatigue wear. Military specification for terminal, wire rope swaging. The corrosion resistant steel terminals covered by this specification are intended for swaging to corrosion resistant steel and galvanized cable conforming to MIL-DTL-83420 or RR-W-410, as applicable. (The ratings do not apply to strand. Terminals will not develop full breaking strength on strand; not intended for use with MIL-DTL-87161.) These terminals can also be used in applications involving corrosive conditions or where nonmagnetic properties are essential. MIL-DTL-6117 Military specification for terminal, cable assemblies swaged type. This specification covers swaging terminals (conforming to MIL-DTL-781) to cables to make up terminal cable assemblies. MIL-DTL-5688 Military specification for cable assemblies, aircraft, proof testing and pre-stretching. This specification presents the standard method for proof testing and pre-stretching of aircraft cable assemblies. 11 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Strand and Cable Strand and cable are manufactured in various materials and constructions. These charts contain only those most commonly used in cable assemblies and are not representative of all the types of strand and cable that are available. 1 x 19 Strand Non-Flexible 1 x 19 Stainless Steel Strand Type 302/304 Nominal Dia. of Strand or Cable Tolerance on Diameter Plus Only Lbs. Breaking Strength 1/32" .006" 185 3/64" .008" 375 1/16" .010" 3/32" .012" 1/8" .014" 5/32" 3/16" Approx. Weight Lbs./100 ft. 1 x 19 Galvanized Strand Our Part Number Nominal Dia. of Strand or Cable Tolerance on Diameter Plus Only .20 1AS1 1/32" .006" 185 .25 1AG .55 1.5AS1 3/64" .008" 375 .55 1.5AG 500 .85 2AS1 1/16" .010" 500 .85 2AG 1,200 2.00 3AS1 3/32" .012" 1,200 2.00 3AG 2,100 3.50 4AS1 1/8" .014" 2,100 3.50 4AG .016" 3,300 5.50 5AS1 5/32" .016" 3,300 5.50 5AG .018" 4,700 7.70 6AS1 3/16" .018" 4,700 7.70 6AG 7/32" .018" 6,300 10.20 7AS1 7/32" .018" 6,300 10.20 7AG 1/4" .018" 8,200 13.50 8AS1 1/4" .018" 8,200 13.50 8AG 9/32" .020" 10,300 17.00 9AS1 9/32" .020" 10,300 17.00 9AG 5/16" .022" 12,500 21.00 10AS1 5/16" .022" 12,500 21.00 10AG 3/8" .026" 17,500 29.40 12AS1 3/8" .026" 17,500 30.10 12AG Lbs. Breaking Strength Approx. Weight Lbs./100 ft. Our Part Number 7/16" -- 22,500 41.00 14AS1 7/16" -- 22,500 41.00 14AG 1/2" -- 30,000 52.10 16AS1 1/2" -- 30,000 52.10 16AG 1 x 19 Stainless Steel Strand Type 316 Extra Corrosion Resistant 12 Nominal Dia. of Strand or Cable Tolerance on Diameter Plus Only Lbs. Breaking Strength Approx. Weight Lbs./100 ft. Our Part Number 1/8" .014" 1,780 3.50 4AS2 5/32" .016" 2,800 5.50 5AS2 3/16" .018" 4,000 7.70 6AS2 7/32" .018" 5,350 10.20 7AS2 1/4" .018" 6,900 13.50 8AS2 5/16" .022" 10,600 21.00 10AS2 3/8" .026" 14,800 30.00 12AS2 7/16" -- 20,000 41.00 14AS2 1/2" -- 27,000 52.10 16AS2 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com 7 x 7 Wire Rope Flexible 7 x 7 Galvanized Wire Rope 7 x 7 Stainless Steel Wire Rope Type 302/304 Our Part Number Nominal Dia. of Strand or Cable Tolerance on Diameter Plus Only .20 1BS1 3/64" .008" 270 270 .42 1.5BS1 1/16" .010" 480 .75 2BS1 3/32" .012" .012" 920 1.60 3BS1 1/8" Nominal Dia. of Strand or Cable Tolerance on Diameter Plus Only Lbs. Breaking Strength 1/32" .006" 115 3/64" .008" 1/16" .010" 3/32" Approx. Weight Lbs./100 ft. Lbs. Breaking Strength Approx. Weight Lbs./100 ft. Our Part Number .36 1.5BG 480 .75 2BG 920 1.60 3BG .014" 1,700 2.80 4BG 1/8" .014" 1,700 2.80 4BS1 5/32" .016" 2,600 4.30 5BG 5/32" .016" 2,400 4.30 5BS1 3/16" .018" 3,700 6.20 6BG 3/16" .018" 3,700 6.20 6BS1 7/32" .018" 4,800 8.30 7BG 7/32" .018" 4,800 8.30 7BS1 1/4" .018" 6,100 10.60 8BG 1/4" .018" 6,100 10.60 8BS1 9/32" .020" 10,300 17.00 9BG 9/32" .020" 7,400 13.40 9BS1 5/16" .022" 12,500 21.00 10BG 5/16" .022" 9,000 16.70 10BS1 3/8" .026" 17,500 30.10 12BG 3/8" .026" 12,000 23.60 12BS1 7/16" -- 15,600 34.20 14BS1 1/2" -- 23,300 44.00 16BS1 7 x 7 Stainless Steel Wire Rope Type 316 Extra Corrosion Resistant Nominal Dia. of Strand or Cable Tolerance on Diameter Plus Only Lbs. Breaking Strength Approx. Weight Lbs./100 ft. Our Part Number 1/8" .014" 1,360 2.85 4BS2 3/16" .018" 3,300 6.20 6BS2 1/4" .018" 5,500 10.60 8BS2 5/16" .022" 7,600 16.00 10BS2 3/8" .026" 11,700 24.00 12BS2 13 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Strand and Cable continued 7 x 19 Wire Rope Flexible 7 x 19 Galvanized Wire Rope 7 x 19 Stainless Steel Wire Rope Type 302/304 Our Part Number Nominal Dia. of Strand or Cable Tolerance on Diameter Plus Only .20 1CS1 1/16" .010" 270 .42 1.5CS1 3/32" .012" 480 .75 2CS1 1/8" .014" .012" 920 1.70 3CS1 5/32" .016" .014" 1,760 2.90 4CS1 3/16" .018" 5/32" .016" 2,400 4.50 5CS1 7/32" 3/16" .018" 3,700 6.50 6CS1 7/32" .018" 5,000 8.60 7CS1 Nominal Dia. of Strand or Cable Tolerance on Diameter Plus Only Lbs. Breaking Strength 1/32" .006" 110 3/64" .008" 1/16" .010" 3/32" 1/8" Approx. Weight Lbs./100 ft. Lbs. Breaking Strength 480 Approx. Weight Lbs./100 ft. Our Part Number .75 2CG 1,000 1.70 3CG 2,000 2.90 4CG 2,800 4.50 5CG 4,200 6.50 6CG .018" 5,600 8.60 7CG 1/4" .018" 7,000 11.00 8CG 9/32" .020" 8,000 13.90 9CG 1/4" .018" 6,400 11.00 8CS1 5/16" .022" 9,800 17.30 10CG 9/32" .020" 7,800 13.90 9CS1 3/8" .026" 14,400 24.30 12CG 5/16" .022" 9,000 17.30 10CS1 3/8" .026" 12,000 24.30 12CS1 7 x 19 Stainless Steel Strand Type 316 Extra Corrosion Resistant Nominal Dia. of Strand or Cable Tolerance on Diameter Plus Only Lbs. Breaking Strength Approx. Weight Lbs./100 ft. Our Part Number 1/8" .014" 1,300 2.90 4CS2 5/32" .016" 2,000 4.50 5CS2 3/16" .018" 2,900 6.50 6CS2 1/4" .018" 4,900 11.00 8CS2 5/16" .022" 7,600 17.30 10CS2 3/8" .026" 11,000 24.30 12CS2 14 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com 6 x 19 IWRC Wire Rope 6 x 37 IWRC Wire Rope 6 x 19 IWRC Stainless Steel Wire Rope Type 302/304 6 x 37 IWRC Stainless Steel Strand Type 316 Extra Corrosion Resistant Nominal Dia. of Strand or Cable Lbs. Breaking Strength Approx. Weight Lbs./100 ft. Our Part Number Nominal Dia. of Strand or Cable Tolerance on Diameter Plus Only 7/16" 16,300 35.60 14ES1 3/16" .018" 2,500 6.50 1/2" 22,800 45.80 16ES1 6 x 19 IWRC Stainless Steel Wire Rope Type 316 Extra Corrosion Resistant Nominal Dia. of Strand or Cable Lbs. Breaking Strength Approx. Weight Lbs./100 ft. Our Part Number 7/16" 15,000 35.60 14ES2 1/2" 19,300 45.80 16ES2 Lbs. Breaking Strength Approx. Weight Lbs./100 ft. Our Part Number 6FS2 1/4" .018" 4,860 10.00 8FS2 5/16" .022" 7,470 18.00 10FS2 3/8" .026" 10,530 24.00 12FS2 7/16" -- 14,200 33.00 14FS2 1/2" -- 18,360 43.00 16FS2 15 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Eyelets .28‘’ .53‘’ 16 Note: The dotted line on the fitting illustrations denotes the measuring point for that terminal when used on a cable assembly. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Order Part Number * General Description GBG Part Number Loos & Co. Part Number Sava Part Number Dimensions (Inches) "H" "W" "T" "X" "L" 302 0.100 0.190 0.032 0.120 0.280 N.A. N.A. 0.127 0.190 0.032 0.120 0.280 N.A. N.A. 305-S-142 0.142 0.264 0.040 0.150 0.460 N.A. N.A. 305-S-171 0.168 0.264 0.040 0.150 0.460 2083-01.5 EY8-160-1.5P 310-P-156 0.160 0.330 0.048 0.260 0.730 2023-01.5 EY8-190-1.5P 310-P-190 0.190 0.330 0.048 0.260 0.730 2081-01.5 EY8-160-1.5 310-S-156 0.160 0.330 0.048 0.260 0.730 520-S-190 2021-01.5 EY8-190-1.5 310-S-190 0.190 0.330 0.048 0.260 0.730 530-P-129 2313-02 EY8-129-2P N.A. 0.129 0.420 0.058 0.325 0.950 530-P-165 N.A. N.A. N.A. 0.165 0.420 0.058 0.325 0.950 2003-02 EY8-190-2P 315-P-190 0.190 0.420 0.058 0.325 0.950 505-S-100 505-S-125 510-S-142 510-S-168 520-P-160 520-P-190 520-S-160 530-P-190 .030” Material Thickness .190” Wide Head .010” - .030” Cable N.A. N.A. N.A. .040” Material Thickness .265” Wide Head .018” - .038” Cable .040” Material Thickness .330” Wide Head 1/32” - 3/64” Cable .060” Material Thickness 530-P-260 .420” Wide Head 2013-02 EY8-260-2P 315-P-260 0.260 0.420 0.058 0.325 0.950 530-S-129 3/64” - 1/16” Cable N.A. N.A. N.A. 0.129 0.420 0.058 0.325 0.950 530-S-190 2001-002 EY8-190-2 315-S-190 0.190 0.420 0.058 0.325 0.950 530-S-219 N.A. N.A. 315-S-218 0.219 0.420 0.058 0.325 0.950 530-S-260 2011-002 EY8-260-2 315-S-260 0.260 0.420 0.058 0.325 0.950 2303-03 EY8-204-3P 320-P-203 0.203 0.500 0.093 0.520 1.440 2343-03 EY8-251-3P 320-P-250 0.260 0.500 0.093 0.520 1.440 2301-03 EY8-204-3 320-S-203 0.203 0.500 0.093 0.520 1.440 540-S-260 2341-03 EY8-251-3 320-S-250 0.260 0.500 0.093 0.520 1.440 550-P-203 N.A. N.A. N.A. 0.203 0.750 0.088 0.530 1.320 540-P-203 540-P-260 540-S-203 .090” Material Thickness .500” Wide Head 3/32” Cable 550-P-260 N.A. N.A. N.A. 0.260 0.750 0.088 0.530 1.320 550-P-320 090” Material Thickness N.A. N.A. N.A. 0.320 0.750 0.088 0.530 1.320 550-P-380 .750” Wide Head 2323-03 EY8-376-3P 321-P-375 0.380 0.750 0.088 0.530 1.320 550-S-203 3/32” Cable N.A. N.A. N.A. 0.203 0.750 0.088 0.530 1.320 550-S-260 N.A. N.A. N.A. 0.260 0.750 0.088 0.530 1.320 550-S-320 N.A. N.A. N.A. 0.320 0.750 0.088 0.530 1.320 550-S-380 2321-03 EY8-376-3 321-S-375 0.380 0.750 0.088 0.530 1.320 560-P-380** .120” Material Thickness 2423-04 EY8-376-4P 331-P-375 0.380 0.870 0.115 0.680 1.850 560-P-510** .875” Wide Head 2433-04 EY8-501-4P 331-P-500 0.510 0.870 0.115 0.680 1.850 560-S-380 1/8” Cable 2421-04 EY8-376-4 331-S-375 0.380 0.870 0.115 0.680 1.850 2431-04 EY8-501-4 331-S-500 0.510 0.870 0.115 0.680 1.850 2403-04 EY8-260-4P 330-P-250 0.260 0.580 0.115 0.680 1.970 2413-04 EY8-328-4P 330-P-312 0.320 0.580 0.115 0.680 1.970 2401-04 EY8-260-4 330-S-250 0.260 0.580 0.115 0.680 1.970 2411-04 EY8-328-4 330-S-312 0.320 0.580 0.115 0.680 1.970 560-S-510 570-P-260 570-P-320*** 570-S-260 570-S-320 .120” Material Thickness .580” Wide Head 1/8” Cable * P = Zinc Plated Carbon Steel S = Stainless Steel ** 560-P-380 & 560-P-510 have a max. holding power of 1,850 Lbs. *** 570-P-320 has a max. holding power of 1,600 Lbs. Unless otherwise noted, the fittings shown on this page are designed to hold at least the minimum cable breaking strength for 7x7 and 7x19 construction. For other fittings swaged onto cables of other constructions, please consult our sales and customer service department. 17 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Thimbles Part No. Pa t/ No Material Ma Sta Stainless Steel “C” Cable Size Cab “A” eWidth T-2C T-2P 3/64-1/1 3/6 T-4C T-4P 3/32-1/8 3/ T-5C T-5P Part No. / Material “B” Length Stainless Steel .35 .67 T-MD-4C .35 .70 5/32 .40 .80 T-6C T-6P 3/16 .50 1.00 T-8C T-8P 7/32-1/4 7/ .70 1.41 Part No. Pa t/ No Material Ma Stainless Sta Steel Galvanized s Galv Steel T-HD-8C T “C” Cable Size 1/8 .75 1.30 T-MD-4G 1/8 .60 1.37 3/16 .75 1.40 3/16 .67 1.37 T-MD-6C T-MD-6G HeavyHeavy P ttern Pattern (inches) (in Medium Pattern (inches) Galvanized Steel “A” Width “A” eWidth “B” Length Part Number “C” Cable Size “A” Width “B” Length 1/4 .95 1.58 T-4M 1/8 .39 .63 1/4 .85 1.62 T-5M 5/32 .47 .71 1.10 1.90 T-6M 3/16 .51 .83 T-HD-10G TH 5/16 1.08 1.87 T-8M 1/4 .59 1.02 3/8 1.13 2.10 T-HD-12G T-H 3/8 1.13 2.10 7/16-1/2 7/ 1.53 2.65 T-HD-16G TH G 7/16-1/2 7/ 1.53 2.90 T-HD-12C T-H T-HD-16C TH “B” Length Marine Pattern (inches) “C” Cab Cable Size 5/16 T-HD-8G TH T-HD-10C TH 18 AN Pattern AN Pattern (inches) (in s Plated Zinc Zinc Steel Note: The dotted line on the fitting illustrations denotes the measuring point for that terminal when used on a cable assembly. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Oval Swaging Sleeves Part Number / Material Dimensions (inches) Aluminum Plain Copper Zinc Plated Copper Nickel Plated Copper Stainless Steel Cable Size “D” Diameter* “L” Length* 844-70 844-40 844-20 -- -- 1/32 .10 .26 844-71 844-41 844-21 844-81 -- 3/64 .15 .49 844-72 844-42 844-22 844-82 -- 1/16 .19 .42 844-73 844-43 844-23 844-83 -- 3/32 .27 .44 844-74 844-44 844-24 844-84 -- 1/8 .36 .67 844-75 844-45 844-25 844-85 -- 5/32 .41 .78 844-76 844-46 844-26 844-86 -- 3/16 .48 1.25 844-77 844-47 844-27 844-87 -- 7/32 .51 1.11 844-78 844-48 844-28 844-88 -- 1/4 .60 1.33 -- 844-49 844-29 844-89 -- 5/16 .73 1.40 -- 844-50 844-30 844-90 -- 3/8 .80 1.66 -- 844-51 844-31 844-91 -- 7/16 .92 2.14 -- 844-52 844-32 844-92 -- 1/2 1.00 2.52 -- -- -- -- 844-60 1/32 .10 .41 -- -- -- -- 844-61 3/64 .15 .44 -- -- -- -- 844-62 1/16 .15 .44 -- -- -- -- 844-63 3/32 .19 .44 -- -- -- -- 844-64 1/8 .27 .44 -- -- -- -- 844-65 5/32 .35 .84 -- -- -- -- 844-66 3/16 .39 .88 -- -- -- -- 844-67 7/32 .48 1.03 -- -- -- -- 844-68 1/4 .51 1.28 *Dimensions after swage Unless otherwise noted, the fittings shown are designed to hold at least the minimum cable breaking strength for 7x7 and 7x19 constructions. For fittings swaged onto cables of other constructions, please consult our sales and customer service department. Note: The dotted line on the fitting illustrations denotes the measuring point for that terminal when used on a cable assembly. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com 19 Balls Plain Balls Part Number / Material Dimensions (inches) Brass Stainless Steel Carbon Steel Plated “C” Cable Size “B” Ball Size B1-B125 B1-C125 B1-F125 1/32 .125 B1-B156 B1-C156 B1-F156 1/32 .156 B1-B190 B1-C190 B1-F190 1/32 .190 B1.5-B125 B1.5-C125 B1.5-F125 3/64 .125 B1.5-B156 B1.5-C156 B1.5-F156 3/64 .156 B1.5-B190 B1.5-C190 B1.5-F190 3/64 .190 B2-B190 B2-C190 B2-F190 1/16 .190 -- B2-C250 B2-F250 1/16 .250 -- B3-C250 B3-F250 3/32 .250 -- B3-C312 B3-F312 3/32 .312 -- B4-C312 B4-F312 1/8 .312 -- B4-C375 B4-F375 1/8 .375 -- B5-C375 B5-F375 5/32 .375 -- B5-C437 B5-F437 5/32 .437 -- B6-C437 B6-F437 3/16 .437 -- B6-C500 B6-F500 3/16 .500 -- B7-C500 B7-F500 7/32 .500 -- B8-C562 B8-F562 1/4 .562 -- B8-C813 B8-F813 1/4 .813 -- B10-C694 B10-F694 5/16 .694 -- B12-C812 B12-F812 3/8 .812 Note: Ultimate breaking strength, plain ball sizes: 3/32" and smaller — 80% of Catalog Nominal Strength, 1/8" and larger — 60% of Catalog Nominal Strength, applies to 7x7 and 7x19 cable construction only; for 1x19 construction, consult our engineering department. 20 Unless otherwise noted, the fittings shown are designed to hold at least the minimum cable breaking strength for 7x7 and 7x19 constructions. For fittings swaged onto cables of other constructions, please consult our sales and customer service department. Note: The dotted line on the fitting illustrations denotes the measuring point for that terminal when used on a cable assembly. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Ball with Shank Ball with Double Shank Part Number/Material Dimensions after Swage (inches) Part Number/Material Dimensions after Swage (inches) Stainless Steel Plated Steel Cable Size “A” “B” “L” Stainless Steel Plated Steel Cable Size “A” “B” “L” 664C2 664-2 1/16 .112 .190 .16 663C2 663-2 1/16 .112 .190 .39 664C3 664-3 3/32 .143 .253 .24 663C3 663-3 3/32 .143 .253 .58 664C4 664-4 1/8 .190 .315 .32 663C4 663-4 1/8 .190 .315 .77 664C5 664-5 5/32 .222 .379 .40 663C5 663-5 5/32 .222 .379 .95 664C6 664-6 3/16 .255 .442 .47 663C6 663-6 3/16 .255 .442 1.14 664C7 664-7 7/32 .302 .505 .55 663C7 663-7 7/32 .302 .505 1.33 664C8 664-8 1/4 .348 .567 .63 663C8 663-8 1/4 .348 .567 1.52 664C9 664-9 9/32 .382 .632 .76 663C9 663-9 9/32 .382 .632 1.72 664C10 664-10 5/16 .413 .694 .82 663C10 663-10 5/16 .413 .694 1.88 664C12 664-12 3/8 .468 .812 .94 663C12 663-12 3/8 .468 .812 2.25 664C14 664-14 7/16 .562 .937 1.13 663C14 663-14 7/16 .562 .937 2.62 664C16 664-16 1/2 .625 1.060 1.26 663C16 663-16 1/2 .625 1.060 2.97 Special Fittings L Fitting Zinc Plated Steel Z Fitting Part No. / Material Part Number “C” Cable Size Plated Steel Stainless Steel “C” Cable Size L-1.5* 3/64 Z-2 Z-2 C1 1/16 L-2* 1/16 Z-3 -- 3/32 *Add “L” for left-hand; “R” for right-hand Left-hand clip shown; right-hand is opposite direction. Unless otherwise noted, the fittings shown are designed to hold at least the minimum cable breaking strength for 7x7 and 7x19 constructions. For fittings swaged onto cables of other constructions, please consult our sales and customer service department. Note: The dotted line on the fitting illustrations denotes the measuring point for that terminal when used on a cable assembly. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com 21 Cable Hangers Tapered Cable Hanger “J” Hook and 3-Hole Cable Adjuster Hang from rod or tube 3-HOLE CABLE ADJUSTER PART NO. 3HCA Material: Zinc Die Cast (Due to a wide range of mounting configurations, no load rating is attributed to this part). .188” 1/4-20 Male Thread (not included) Mounting surface .907” For use with cable coated to 1/16” diameter. 7/16 SAE F.W. (not included) .500” .098” 1.21” “J” HOOK PART NO. 1.5J Material: Black Oxide Brass (100 lb. min. breaking strength). Ferrule — order separately: Cable Size TAPERED CABLE HANGER PART NO. TCH Cylindrical Cable Hanger After swage .080” hex X .300” long. Ferrule 1/32 F-1R3F 3/64 F-1.5R3F 1/16 F-2R3F .83” .34” For use with 3/64” bare cable or cable coated to 1/16” diameter. UR YO N SIG E R HE .326” 1/4-20 Male Thread (not included) Mounting surface 7/16 SAE F.W. (not included) CYLINDRICAL CABLE HANGER PART NO. LJ01-004 1.00” Type 303 Stainless Steel 1.25” Ferrule — order separately: Cable Size .38” .375” dia. 1/4-20-2B x .75” min. depth 22 Ferrule 1/32 F-1R3F 3/64 F-1.5R3F 1/16 F-2R3F Unless otherwise noted, the fittings shown are designed to hold at least the minimum cable breaking strength for 7x7 and 7x19 constructions. For fittings swaged onto cables of other constructions, please consult our sales and customer service department. Note: The dotted line on the fitting illustrations denotes the measuring point for that terminal when used on a cable assembly. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Eyes and Clevises Eyes Part Number / Material Stainless Steel Plated Steel *Indicates After-Swage Dimensions (inches) Cable Size “A” “A”* Before Swage After Swage “C” “D” “J”* “Ls”* “R” .24 668-2 668F2 1/16 .160 .138 .43 .190 .088 1.81 668-3 668F3 3/32 .218 .190 .59 .190 .103 2.16 .28 668-4 668F4 1/8 .250 .219 .61 .190 .190 2.59 .31 668-5 668F5 5/32 .297 .250 .68 .250 .197 3.03 .38 668-6 668F6 3/16 .359 .313 .72 .313 .255 3.19 .47 668-7 668F7 7/32 .427 .375 .80 .313 .291 3.68 .48 668-8 668F8 1/4 .494 .438 .89 .375 .307 4.06 .56 668-9 668F9 9/32 .563 .500 .98 .438 .322 4.51 .65 668-10 668F10 5/16 .635 .563 1.07 .438 .343 4.97 .70 668-12 668F12 3/8 .703 .625 1.34 .500 .375 5.97 .84 668-14 668F14 7/16 .781 .688 1.59 .562 .375 6.87 .97 668-16 668F16 1/2 .844 .750 1.68 .625 .468 7.89 1.03 Clevises Part Number / Material Stainless Steel Plated Steel *Indicates After-Swage Dimensions (inches) Cable Size “A” “A”* Before Swage After Swage “D” “F” “G” “C” “Ls”* “R” .21 667-2 667F2 1/16 .160 .138 .190 .218 .093 .500 1.75 667-3 667F3 3/32 .218 .190 .190 .254 .108 .670 2.06 .26 667-4 667F4 1/8 .250 .219 .190 .383 .195 .735 2.61 .30 667-5 667F5 5/32 .297 .250 .250 .406 .202 .800 3.00 .37 667-6 667F6 3/16 .359 .313 .313 .543 .260 .880 3.24 .43 667-7 667F7 7/32 .427 .375 .313 .625 .296 .970 3.74 .49 667-8 667F8 1/4 .494 .438 .375 .688 .313 1.070 4.10 .52 667-9 667F9 9/32 .563 .500 .438 .719 .327 1.170 4.48 .63 667-10 667F10 5/16 .635 .563 .438 .765 .348 1.268 4.86 .69 667-12 667F12 3/8 .703 .625 .500 .830 .380 1.525 5.74 .80 667-14 667F14 7/16 .781 .688 .562 .830 .380 1.776 6.57 .93 667-16 667F16 1/2 .844 .750 .625 1.035 .473 1.903 7.50 .98 Unless otherwise noted, the fittings shown are designed to hold at least the minimum cable breaking strength for 7x7 and 7x19 constructions. For fittings swaged onto cables of other constructions, please consult our sales and customer service department. Note: The dotted line on the fitting illustrations denotes the measuring point for that terminal when used on a cable assembly. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com 23 Ferrules: Hex and Round Swaged Part Number/Material Stainless Steel Brass “C” Carbon Steel Cable Size Plated Dimensions after Swaging (inches) Part Number/Material Brass Stainless Steel “C” Carbon Steel Cable Size Plated Dimensions after Swaging (inches) “Hs”* “Ls”* “Ds”* 5/32 -- 13/16 .250 5/32 -- 13/16 .375 F-5R3F 5/32 -- 13/16 .500 F-6H1C F-6H1F 3/16 5/16 15/16 -- F-6H2C F-6H2F 3/16 7/16 15/16 -- -- F-6H3C F-6H3F 3/16 1/2 15/16 -- -- F-6R1C F-6R1F 3/16 -- 15/16 .313 -- -- F-6R2C F-6R2F 3/16 -- 15/16 .437 -- -- F-6R3C F-6R3F 3/16 -- 15/16 .500 1/4 .112 -- F-7H1C F-7H1F 7/32 3/8 1 1/8 -- 1/4 .138 -- F-7H2C F-7H2F 7/32 1/2 1 1/8 -- -- 1/4 .190 -- F-7R1C F-7R1F 7/32 -- 1 1/8 .375 9/64 5/16 -- -- F-7R2C F-7R2F 7/32 -- 1 1/8 .500 5/32 5/16 -- -- F-7R3C F-7R3F 7/32 -- 1 1/8 .625 3/16 5/16 -- -- F-8H1C F-8H1F 1/4 7/16 1 1/4 -- 1/16 -- 5/16 .138 -- F-8H2C F-8H2F 1/4 1/2 1 1/4 -- 1/16 -- 5/16 .156 -- F-8R1C F-8R1F 1/4 -- 1 1/4 .437 1/16 -- 5/16 .190 -- F-8R2C F-8R2F 1/4 -- 1 1/4 .500 3/32 3/16 1/2 -- -- F-8R3C F-8R3F 1/4 -- 1 1/4 .688 3/32 1/4 1/2 -- -- F-10R1C F-10R1F 5/16 -- 1 9/16 .562 3/32 5/16 1/2 -- -- F-10R2C F-10R2F 5/16 -- 1 9/16 .688 F-3R1F 3/32 -- 1/2 .190 -- F-10R3C F-10R3F 5/16 -- 1 9/16 .875 F-3R2F 3/32 -- 1/2 .250 -- F-12R1C F-12R1F 3/8 -- 1 7/8 .625 F-3R3C F-3R3F 3/32 -- 1/2 .313 -- F-12R2C F-12R2F 3/8 -- 1 7/8 .750 F-4H1B F-4H1C F-4H1F 1/8 7/32 5/8 -- -- F-12R3C F-12R3F 3/8 -- 1 7/8 1.000 F-4H2B F-4H2C F-4H2F 1/8 1/4 5/8 -- -- F-14R1C F-14R1F 7/16 -- 2 3/16 .688 F-4H3B F-4H3C F-4H3F 1/8 3/8 5/8 -- -- F-14R2C F-14R2F 7/16 -- 2 3/16 .750 F-4R1B F-4R1C F-4R1F 1/8 -- 5/8 .219 -- F-14R3C F-14R3F 7/16 -- 2 3/16 1.000 F-4R2B F-4R2C F-4R2F 1/8 -- 5/8 .250 -- F-16R1C F-16R1F 1/2 -- 2 1/2 .750 F-4R3B F-4R3C F-4R3F 1/8 -- 5/8 .375 -- F-16R2C F-16R2F 1/2 -- 2 1/2 .875 -- F-16R3C F-16R3F 1/2 -- 2 1/2 1.000 “Hs”* “Ls”* “Ds”* F-1H1B F-1H1C F-1H1F 1/32 3/32 5/32 -- -- F-5R1C F-5R1F F-1H2B F-1H2C F-1H2F 1/32 1/8 5/32 -- -- F-5R2C F-5R2F F-1H3B F-1H3C F-1H3F 1/32 5/32 5/32 -- -- F-5R3C F-1R1B F-1R1C F-1R1F 1/32 -- 5/32 .095 -- F-1R2B F-1R2C F-1R2F 1/32 -- 5/32 .138 -- F-1R3B F-1R3C F-1R3F 1/32 -- 5/32 .156 F-1.5H1B F-1.5H1C F-1.5H1F 3/64 1/8 1/4 -- F-1.5H2B F-1.5H2C F-1.5H2F 3/64 5/32 1/4 F-1.5H3B F-1.5H3C F-1.5H3F 3/64 3/16 1/4 F-1.5R1B F-1.5R1C F-1.5R1F 3/64 -- F-1.5R2B F-1.5R2C F-1.5R2F 3/64 -- F-1.5R3B F-1.5R3C F-1.5R3F 3/64 F-2H1B F-2H1C F-2H1F 1/16 F-2H2B F-2H2C F-2H2F 1/16 F-2H3B F-2H3C F-2H3F 1/16 F-2R1B F-2R1C F-2R1F F-2R2B F-2R2C F-2R2F F-2R3B F-2R3C F-2R3F F-3H1B F-3H1C F-3H1F F-3H2B F-3H2C F-3H2F F-3H3B F-3H3C F-3H3F F-3R1B F-3R1C F-3R2B F-3R2C F-3R3B *Special hex sizes, diameters and shank lengths are available on request. Contact us with your special requirements. 24 *Special hex sizes, diameters and shank lengths are available on request. Contact us with your special requirements. Unless otherwise noted, the fittings shown are designed to hold at least the minimum cable breaking strength for 7x7 and 7x19 constructions. For fittings swaged onto cables of other constructions, please consult our sales and customer service department. Note: The dotted line on the fitting illustrations denotes the measuring point for that terminal when used on a cable assembly. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Radiused Ferrules: Hex and Round Swaged Part Number/Material Brass Stainless Steel “C” Carbon Steel Cable Size Plated Dimensions after Swaging (inches) “Hs”* “Ls”* “Ds”* RF-1HB RF-1HC RF-1HF 1/32 3/32 5/32 -- RF-1RB RF-1RC RF-1RF 1/32 -- 5/32 3/32 RF-1.5HB RF-1.5HC RF-1.5HF 3/64 9/64 1/4 -- RF-1.5RB RF-1.5RC RF-1.5RF 3/64 -- 1/4 9/64 RF-2HB RF-2HC RF-2HF 1/16 5/32 5/16 -- RF-2RB RF-2RC RF-2RF 1/16 -- 5/16 5/32 RF-3HB RF-3HC RF-3HF 3/32 3/16 1/2 -- RF-3RB RF-3RC RF-3RF 3/32 -- 1/2 3/16 RF-4HB RF-4HC RF-4HF 1/8 1/4 5/8 -- RF-4RB RF-4RC RF-4RF 1/8 -- 5/8 1/4 -- RF-5HC RF-5HF 5/32 5/16 13/16 -- -- RF-5RC RF-5RF 5/32 -- 13/16 5/16 -- RF-6HC RF-6HF 3/16 3/8 15/16 -- -- RF-6RC RF-6RF 3/16 -- 15/16 3/8 -- RF-7HC RF-7HF 7/32 7/16 1 1/8 -- -- RF-7RC RF-7RF 7/32 -- 1 1/8 7/16 -- RF-8HC RF-8HF 1/4 1/2 1 1/4 -- -- RF-8RC RF-8RF 1/4 -- 1 1/4 1/2 *Special hex sizes, diameters and shank lengths are available on request. Contact us with your special requirements. Unless otherwise noted, the fittings shown are designed to hold at least the minimum cable breaking strength for 7x7 and 7x19 constructions. For fittings swaged onto cables of other constructions, please consult our sales and customer service department. Note: The dotted line on the fitting illustrations denotes the measuring point for that terminal when used on a cable assembly. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com 25 Threaded Studs: Hex Swaged Part Number / Material Brass Stainless Steel Dimensions (inches) Carbon Steel Plated “C” Cable Size “T” Thread Size “S” Thread Length After Swage “Hs” “Ls”* HS1-12CSB HS1-12CSC -- 1/32 5-40 .375 .093 .70 HS1-12CLB HS1-12CLC -- 1/32 5-40 .75 .093 1.06 HS1-13CSB HS1-13CSC -- 1/32 6-32 .44 .125 .75 HS1-13CLB HS1-13CLC -- 1/32 6-32 .87 .125 1.18 HS1.5-13CSB HS1.5-13CSC -- 3/64 6-32 .44 .125 .87 HS1.5-13CLB HS1.5-13CLC -- 3/64 6-32 .87 .125 1.31 HS1.5-16CSB HS1.5-16CSC -- 3/64 8-32 .50 .141 .93 HS1.5-16CLB HS1.5-16CLC -- 3/64 8-32 1.00 .141 1.44 HS2-16CSB HS2-16CSC -- 1/16 8-32 .50 .141 1.06 HS2-16CLB HS2-16CLC -- 1/16 8-32 1.00 .141 1.56 HS1.5-19CSB HS1.5-19CSC HS1.5-19CSF 3/64 10-24 .56 .156 1.00 HS1.5-19CLB HS1.5-19CLC HS1.5-19CLF 3/64 10-24 1.12 .156 1.56 HS1.5-19FSB HS1.5-19FSC HS1.5-19FSF 3/64 10-32 .56 .156 1.00 HS1.5-19FLB HS1.5-19FLC HS1.5-19FLF 3/64 10-32 1.12 .156 1.56 HS2-19CSB HS2-19CSC HS2-19CSF 1/16 10-24 .56 .156 1.12 HS2-19CLB HS2-19CLC HS2-19CLF 1/16 10-24 1.12 .156 1.70 HS2-19FSB HS2-19FSC HS2-19FSF 1/16 10-32 .56 .156 1.12 HS2-19FLB HS2-19FLC HS2-19FLF 1/16 10-32 1.12 .156 1.70 *Other thread lengths and/or diameters are available on request. Contact our sales and customer service department. The “Ls” dimensions listed are for 7x7, 7x19, or wire rope with a steel core. To ascertain the proper "Ls" dimension for 1x19 strand, add 2X (two times) the “C” cable size to the listed “Ls” dimension. For fiber core wire rope, consult our sales and customer service department. Unless otherwise noted, the fittings shown are designed to hold at least the minimum cable breaking strength for 7x7 and 7x19 constructions. For fittings swaged onto cables of other constructions, please consult our sales and customer service department. 26 Note: The dotted line on the fitting illustrations denotes the measuring point for that terminal when used on a cable assembly. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Part Number / Material Brass Stainless Steel Dimensions (inches) Carbon Steel Plated “C” Cable Size “T” Thread Size “S” Thread Length “Hs” “Ls”* After Swage HS3-25CSB HS3-25CSC HS3-25CSF 3/32 1/4-20 .75 .219 1.62 HS3-25CLB HS3-25CLC HS3-25CLF 3/32 1/4-20 1.50 .219 2.37 HS3-25FSB HS3-25FSC HS3-25FSF 3/32 1/4-28 .75 .219 1.62 HS3-25FLB HS3-25FLC HS3-25FLF 3/32 1/4-28 1.50 .219 2.37 HS4-25CSB HS4-25CSC HS4-25CSF 1/8 1/4-20 .75 .219 1.87 HS4-25CLB HS4-25CLC HS4-25CLF 1/8 1/4-20 1.50 .219 2.62 HS4-25FSB HS4-25FSC HS4-25FSF 1/8 1/4-28 .75 .219 1.87 HS4-25FLB HS4-25FLC HS4-25FLF 1/8 1/4-28 1.50 .219 2.62 -- HS5-31CSC HS5-31CSF 5/32 5/16-18 1.00 .250 2.37 -- HS5-31CLC HS5-31CLF 5/32 5/16-18 1.87 .250 3.25 -- HS5-31FSC HS5-31FSF 5/32 5/16-24 1.00 .250 2.37 -- HS5-31FLC HS5-31FLF 5/32 5/16-24 1.87 .250 3.25 -- HS6-37CSC HS6-37CSF 3/16 3/8-16 1.12 .312 2.75 -- HS6-37CLC HS6-37CLF 3/16 3/8-16 2.25 .312 3.87 -- HS6-37FSC HS6-37FSF 3/16 3/8-24 1.12 .312 2.75 -- HS6-37FLC HS6-37FLF 3/16 3/8-24 2.25 .312 3.87 -- HS7-43CSC HS7-43CSF 7/32 7/16-14 1.37 .375 3.31 -- HS7-43CLC HS7-43CLF 7/32 7/16-14 2.62 .375 4.56 -- HS7-43FSC HS7-43FSF 7/32 7/16-20 1.37 .375 3.31 -- HS7-43FLC HS7-43FLF 7/32 7/16-20 2.62 .375 4.56 -- HS8-50CSC HS8-50CSF 1/4 1/2-13 1.50 .437 3.68 -- HS8-50CLC HS8-50CLF 1/4 1/2-13 3.00 .437 5.18 -- HS8-50FSC HS8-50FSF 1/4 1/2-20 1.50 .437 3.68 -- HS8-50FLC HS8-50FLF 1/4 1/2-20 3.00 .437 5.18 *Other thread lengths and/or diameters are available on request. Contact our sales and customer service department. The “Ls” dimensions listed are for 7x7, 7x19, or wire rope with a steel core. To ascertain the proper "Ls" dimension for 1x19 strand, add 2X (two times) the “C” cable size to the listed “Ls” dimension. For fiber core wire rope, consult our sales and customer service department. Unless otherwise noted, the fittings shown are designed to hold at least the minimum cable breaking strength for 7x7 and 7x19 constructions. For fittings swaged onto cables of other constructions, please consult our sales and customer service department. Note: The dotted line on the fitting illustrations denotes the measuring point for that terminal when used on a cable assembly. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com 27 Threaded Studs: Round Swaged Part Number / Material “C” Cable Size Dimensions (inches) “Hs” “Ls”* 10-24 .56 .156 1.12 1/16 10-24 1.12 .156 1.70 RS2-19FSF 1/16 10-32 .56 .156 1.12 RS2-19FLC RS2-19FLF 1/16 10-32 1.12 .156 1.70 RS3-25CSB RS3-25CSC RS3-25CSF 3/32 1/4-20 .75 .219 1.62 RS3-25CLB RS3-25CLC RS3-25CLF 3/32 1/4-20 1.50 .219 2.37 RS3-25FSB RS3-25FSC RS3-25FSF 3/32 1/4-28 .75 .219 1.62 RS3-25FLB RS3-25FLC RS3-25FLF 3/32 1/4-28 1.50 .219 2.37 RS4-25CSB RS4-25CSC RS4-25CSF 1/8 1/4-20 .75 .219 1.87 RS4-25CLB RS4-25CLC RS4-25CLF 1/8 1/4-20 1.50 .219 2.62 RS4-25FSB RS4-25FSC RS4-25FSF 1/8 1/4-28 .75 .219 1.87 RS4-25FLB RS4-25FLC RS4-25FLF 1/8 1/4-28 1.50 .219 2.62 -- RS5-31CSC RS5-31CSF 5/32 5/16-18 1.00 .250 2.37 -- RS5-31CLC RS5-31CLF 5/32 5/16-18 1.87 .250 3.25 -- RS5-31FSC RS5-31FSF 5/32 5/16-24 1.00 .250 2.37 -- RS5-31FLC RS5-31FLF 5/32 5/16-24 1.87 .250 3.25 -- RS5-37CSC RS5-37CSF 5/32 3/8-16 1.12 .312 2.50 -- RS5-37CLC RS5-37CLF 5/32 3/8-16 2.25 .312 3.62 -- RS5-37FSC RS5-37FSF 5/32 3/8-24 1.12 .312 2.50 -- RS5-37FLC RS5-37FLF 5/32 3/8-24 2.25 .312 3.62 -- RS6-37CSC RS6-37CSF 3/16 3/8-16 1.12 .312 2.75 -- RS6-37CLC RS6-37CLF 3/16 3/8-16 2.25 .312 3.87 -- RS6-37FSC RS6-37FSF 3/16 3/8-24 1.12 .312 2.75 -- RS6-37FLC RS6-37FLF 3/16 3/8-24 2.25 .312 3.87 Carbon Steel Zinc Plated RS2-19CSB RS2-19CSC RS2-19CSF 1/16 RS2-19CLB RS2-19CLC RS2-19CLF RS2-19FSB RS2-19FSC RS2-19FLB “T” Thread Size After Swage “S” Thread Length Stainless Steel Brass *Other thread lengths and/or diameters are available on request. Contact our sales and customer service department. The “Ls” dimensions listed are for 7x7, 7x19, or wire rope with a steel core. To ascertain the proper "Ls" dimension for 1x19 strand, add 2X (two times) the “C” cable size to the listed “Ls” dimension. For fiber core wire rope, consult our sales and customer service department. Unless otherwise noted, the fittings shown are designed to hold at least the minimum cable breaking strength for 7x7 and 7x19 constructions. For fittings swaged onto cables of other constructions, please consult our sales and customer service department. 28 Note: The dotted line on the fitting illustrations denotes the measuring point for that terminal when used on a cable assembly. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Part Number / Material “C” Cable Size Dimensions (inches) “Hs” “Ls”* 7/16-14 1.37 .375 3.31 7/32 7/16-14 2.62 .375 4.56 RS7-43FSF 7/32 7/16-20 1.37 .375 3.31 RS7-43FLC RS7-43FLF 7/32 7/16-20 2.62 .375 4.56 -- RS8-50CSC RS8-50CSF 1/4 1/2-13 1.50 .437 3.68 -- RS8-50CLC RS8-50CLF 1/4 1/2-13 3.00 .437 5.18 -- RS8-50FSC RS8-50FSF 1/4 1/2-20 1.50 .437 3.68 -- RS8-50FLC RS8-50FLF 1/4 1/2-20 3.00 .437 5.18 -- RS10-62CSC RS10-62CSF 5/16 5/8-11 2.00 .562 4.68 -- RS10-62CLC RS10-62CLF 5/16 5/8-11 3.75 .562 6.43 -- RS10-62FSC RS10-62FSF 5/16 5/8-18 2.00 .562 4.68 -- RS10-62FLC RS10-62FLF 5/16 5/8-18 3.75 .562 6.43 -- RS12-75CSC RS12-75CSF 3/8 3/4-10 2.25 .625 5.44 -- RS12-75CLC RS12-75CLF 3/8 3/4-10 4.50 .625 7.68 -- RS12-75FSC RS12-75FSF 3/8 3/4-16 2.25 .625 5.44 -- RS12-75FLC RS12-75FLF 3/8 3/4-16 4.50 .625 7.68 -- RS14-87CSC RS14-87CSF 7/16 7/8-9 2.62 .750 6.31 -- RS14-87CLC RS14-87CLF 7/16 7/8-9 5.25 .750 8.94 -- RS14-87FSC RS14-87FSF 7/16 7/8-14 2.62 .750 6.31 -- RS14-87FLC RS14-87FLF 7/16 7/8-14 5.25 .750 8.94 -- RS16-87CSC RS16-87CSF 1/2 7/8-9 2.62 .750 7.00 -- RS16-87CLC RS16-87CLF 1/2 7/8-9 5.25 .750 9.60 -- RS16-87FSC RS16-87FSF 1/2 7/8-14 2.62 .750 7.00 -- RS16-87FLC RS16-87FLF 1/2 7/8-14 5.25 .750 9.60 -- RS16-100CSC RS16-100CSF 1/2 1-8 3.00 .875 7.37 -- RS16-100CLC RS16-100CLF 1/2 1-8 6.00 .875 10.37 -- RS16-100FSC RS16-100FSF 1/2 1-14 3.00 .875 7.37 -- RS16-100FLC RS16-100FLF 1/2 1-14 6.00 .875 10.37 Carbon Steel Zinc Plated -- RS7-43CSC RS7-43CSF 7/32 -- RS7-43CLC RS7-43CLF -- RS7-43FSC -- “T” Thread Size After Swage “S” Thread Length Stainless Steel Brass *Other thread lengths and/or diameters are available on request. Contact our sales and customer service department. The “Ls” dimensions listed are for 7x7, 7x19, or wire rope with a steel core. To ascertain the proper "Ls" dimension for 1x19 strand, add 2X (two times) the “C” cable size to the listed “Ls” dimension. For fiber core wire rope, consult our sales and customer service department. Unless otherwise noted, the fittings shown are designed to hold at least the minimum cable breaking strength for 7x7 and 7x19 constructions. For fittings swaged onto cables of other constructions, please consult our sales and customer service department. Note: The dotted line on the fitting illustrations denotes the measuring point for that terminal when used on a cable assembly. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com 29 259 Studs Dimensionally equivalent to MS21259 Stud. Part Number / Material Stainless Steel RH Thread 30 LH Thread *Indicates After-Swage Dimensions (inches) Plated Steel RH Thread LH Thread Cable “A” “A”* Size Before After Swage Swage “B” “E” “Ls”* “C” 259-2RH 259-2LH 259F2RH 259F2LH 1/16 .160 .138 #6-40 UNF .156 2.65 1.045 259-3RH 259-3LH 259F3RH 259F3LH 3/32 .218 .190 #10-32 UNF .187 3.00 1.204 259-4RH 259-4LH 259F4RH 259F4LH 1/8 .250 .219 1/4-28 UNF .250 3.59 1.376 259-5RH 259-5LH 259F5RH 259F5LH 5/32 .297 .250 1/4-28 UNF .250 3.97 1.376 259-6RH 259-6LH 259F6RH 259F6LH 3/16 .359 .313 5/16-24 UNF .312 4.17 1.453 259-7RH 259-7LH 259F7RH 259F7LH 7/32 .427 .375 3/8-24 UNF .375 4.81 1.625 259-8RH 259-8LH 259F8RH 259F8LH 1/4 .494 .438 3/8-24 UNF .438 5.24 1.750 259-9RH 259-9LH 259F9RH 259F9LH 9/32 .563 .500 7/16-20 UNF .563 5.75 1.875 259-10RH 259-10LH 259F10RH 259F10LH 5/16 .635 .563 1/2-20 UNF .625 6.27 2.000 259-12RH 259-12LH 259F12RH 259F12LH 3/8 .703 .625 9/16-18 UNF .688 7.06 2.250 259-14RH 259-14LH 259F14RH 259F14LH 7/16 .787 .688 5/8-18 UNF .750 7.91 2.500 259-16RH 259-16LH 259F16RH 259F16LH 1/2 .844 .750 5/8-18 UNF .812 8.75 2.500 Unless otherwise noted, the fittings shown are designed to hold at least the minimum cable breaking strength for 7x7 and 7x19 constructions. For fittings swaged onto cables of other constructions, please consult our sales and customer service department. Note: The dotted line on the fitting illustrations denotes the measuring point for that terminal when used on a cable assembly. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Round Swivel Sleeves (tapped) Sleeve Ferrule These female threaded fittings rotate independently from the cable, allowing the cable assembly to be tensioned without the risk of rotating the cable. Part Number / Material Carbon Steel Zinc Plated “F” Ferrule Part No. RS10-24C -- F-1R1C -- RS10-24P F-1R1F RS10-32C -- F-1R1C -- RS10-32P F-1R1F RS25-20C -- F-2R1C -- RS25-20P F-2R1F RS25-28C -- F-2R1C -- RS25-28P F-2R1F RS31-18C -- F-3R1C -- RS31-18P F-3R1F RS31-24C -- F-3R1C -- RS31-24P F-3R1F RS37-16C -- F-4R1C -- RS37-16P F-4R1F RS37-24C -- F-4R1C -- RS37-24P F-4R1F RS43-14C -- F-5R1C -- RS43-14P F-5R1F RS43-20C -- F-5R1C -- RS43-20P F-5R1F RS50-13C -- F-6R1C -- RS50-13P F-6R1F RS50-20C -- F-6R1C -- RS50-20P F-6R1F Stainless Steel Dimensions (inches) “T” Thread Size “D” Dia. “L” Length “C” Cable Size #10-24-UNC x 9/16 deep 5/16 1 1/32 #10-32-UNF x 9/16 deep 5/16 1 1/32 1/4-20-UNC x 3/4 deep 3/8 1 3/8 1/16 1/4-28-UNF x 3/4 deep 3/8 1 3/8 1/16 5/16-18-UNC x 15/16 deep 1/2 1 7/8 3/32 5/16-24-UNF x 15/16 deep 1/2 1 7/8 3/32 3/8-16-UNC x 1 1/8 deep 9/16 2 1/4 1/8 3/8-24-UNF x 1 1/8 deep 9/16 2 1/4 1/8 7/16-14-UNC x1 1/4 deep 11/16 2 5/8 5/32 7/16-20-UNF x1 1/4 deep 11/16 2 5/8 5/32 1/2-13-UNC x 1 1/2 deep 3/4 3 3/16 1/2-20-UNF x 1 1/2 deep 3/4 3 3/16 Unless otherwise noted, the fittings shown are designed to hold at least the minimum cable breaking strength for 7x7 and 7x19 constructions. For fittings swaged onto cables of other constructions, please consult our sales and customer service department. Note: The dotted line on the fitting illustrations denotes the measuring point for that terminal when used on a cable assembly. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com 31 Male-Threaded Swivel Sleeves “T” These stainless steel male-threaded fittings rotate independently from the cable. They are retained onto the cable by a ball and shank (B) or a ferrule (F), allowing the cable assembly to be tensioned without the risk of rotating the cable. “C” “B” Ball and Shank “L” “F” Ferrule Part Number “C” “L” Dimensions (Inches) “B” Ball & Shank Part Number “F” Ferrule Part No. “T” Thread Size “L” Length “C” Cable Size MS25-20C 664-C2 F-2R1C 1/4-20-UNC 1.00 1/16 MS25-28C 664-C2 F-2R1C 1/4-28-UNF 1.00 1/16 MS31-18C 664-C3 F-3R1C 5/16-18-UNC 1.25 3/32 MS31-24C 664-C3 F-3R1C 5/16-24-UNF 1.25 3/32 MS37-16C 664-C4 F-4R1C 3/8-16-UNC 1.25 1/8 MS37-24C 664-C4 F-4R1C 3/8-24-UNF 1.25 1/8 MS50-13C 664-C5 F-5R1C 1/2-13-UNC 1.25 5/32 MS50-20C 664-C5 F-5R1C 1/2-20-UNF 1.50 5/32 MS62-11C 664-C6 F-6R1C 1/2-20-UNF 1.50 3/16 Stainless Steel 32 Sleeve Unless otherwise noted, the fittings shown are designed to hold at least the minimum cable breaking strength for 7x7 and 7x19 constructions. For fittings swaged onto cables of other constructions, please consult our sales and customer service department. Note: The dotted line on the fitting illustrations denotes the measuring point for that terminal when used on a cable assembly. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Hex Swivel Sleeves (tapped) Sleeve Ferrule These female threaded fittings rotate independently from the cable, allowing the cable assembly to be tensioned without the risk of rotating the cable. Part Number / Material Carbon Steel Zinc Plated “F” Ferrule Part No. HS10-24C -- F-1R1C -- HS10-24P F-1R1F HS10-32C -- F-1R1C -- HS10-32P F-1R1F HS25-20C -- F-2R1C -- HS25-20P F-2R1F HS25-28C -- F-2R1C -- HS25-28P F-2R1F HS31-18C -- F-3R1C -- HS31-18P F-3R1F HS31-24C -- F-3R1C -- HS31-24P F-3R1F HS37-16C -- F-4R1C -- HS37-16P F-4R1F HS37-24C -- F-4R1C -- HS37-24P F-4R1F HS50-13C -- F-5R1C -- HS50-13P F-5R1F HS50-20C -- F-5R1C -- HS50-20P F-5R1F HS62-11C -- F-6R1C -- HS62-11P F-6R1F HS62-18C -- F-6R1C -- HS62-18P F-6R1F Stainless Steel Dimensions (inches) “T” Thread Size “D” Dia. “L” Length “C” Cable Size #10-24-UNC x 9/16 deep 5/16 1 1/32 #10-32-UNF x 9/16 deep 5/16 1 1/32 1/4-20-UNC x 3/4 deep 3/8 1 3/8 1/16 1/4-28-UNF x 3/4 deep 3/8 1 3/8 1/16 5/16-18-UNC x 15/16 deep 1/2 1 7/8 3/32 5/16-24-UNF x 15/16 deep 1/2 1 7/8 3/32 3/8-16-UNC x 1 1/8 deep 9/16 2 1/4 1/8 3/8-24-UNF x 1 1/8 deep 9/16 2 1/4 1/8 1/2-13-UNC x 1 1/2 deep 3/4 3 5/32 1/2-20-UNF x 1 1/2 deep 3/4 3 5/32 5/8-11-UNC x 1 3/4 deep 7/8 3 1/4 3/16 5/8-18-UNF x 1 3/4 deep 7/8 3 1/4 3/16 Unless otherwise noted, the fittings shown are designed to hold at least the minimum cable breaking strength for 7x7 and 7x19 constructions. For fittings swaged onto cables of other constructions, please consult our sales and customer service department. Note: The dotted line on the fitting illustrations denotes the measuring point for that terminal when used on a cable assembly. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com 33 Threaded Sleeves Cable is swaged onto the sleeve before the sleeve is threaded. Part Number / Material Stainless Steel Carbon Steel Zinc Plated Dimensions (inches) “C” Cable Size “T” Thread Size “S” Thread Length “Ds” “Ls”* After Swage TS3-25CC TS3-25CF 3/32 1/4-20 3/4 1/4 1 1/4 TS3-25FC TS3-25FF 3/32 1/4-28 3/4 1/4 1 1/4 TS4-25CC TS4-25CF 1/8 1/4-20 3/4 1/4 1 1/4 TS4-25FC TS4-25FF 1/8 1/4-28 3/4 1/4 1 1/4 TS4-31CC TS4-31CF 1/8 5/16-18 15/16 5/16 1 9/16 TS4-31FC TS4-31FF 1/8 5/16-24 15/16 5/16 1 9/16 TS5-31CC TS5-31CF 5/32 5/16-18 15/16 5/16 1 9/16 TS5-31FC TS5-31FF 5/32 5/16-24 15/16 5/16 1 9/16 TS6-37CC TS6-37CF 3/16 3/8-16 1 1/8 3/8 1 7/8 TS6-37FC TS6-37FF 3/16 3/8-24 1 1/8 3/8 1 7/8 TS7-43CC TS7-43CF 7/32 7/16-14 1 5/16 7/16 2 3/16 TS7-43FC TS7-43FF 7/32 7/16-20 1 5/16 7/16 2 3/16 TS8-50CC TS8-50CF 1/4 1/2-13 1 1/2 1/2 2 1/2 TS8-50FC TS8-50FF 1/4 1/2-20 1 1/2 1/2 2 1/2 TS10-62CC TS10-62CF 5/16 5/8-11 1 7/8 5/8 3 1/8 TS10-62FC TS10-62FF 5/16 5/8-18 1 7/8 5/8 3 1/8 TS12-75CC TS12-75CF 3/8 3/4-10 2 1/4 3/4 3 3/4 TS12-75FC TS12-75FF 3/8 3/4-16 2 1/4 3/4 3 3/4 TS14-87CC TS14-87CF 7/16 7/8-9 2 5/8 7/8 4 3/8 TS14-87FC TS14-87FF 7/16 7/8-14 2 5/8 7/8 4 3/8 TS16-100CC TS16-100CF 1/2 1-8 3 1 5 TS16-100FC TS16-100FF 1/2 1-14 3 1 5 *Other thread lengths and/or diameters are available on request. Contact our sales and customer service department. 34 Unless otherwise noted, the fittings shown are designed to hold at least the minimum cable breaking strength for 7x7 and 7x19 constructions. For fittings swaged onto cables of other constructions, please consult our sales and customer service department. Note: The dotted line on the fitting illustrations denotes the measuring point for that terminal when used on a cable assembly. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Special Fittings We offer many types and sizes of cable fittings that are not shown in this catalog. We have the capability of manufacturing a wide range of fittings in our own modern production facilities. For this reason, we are interested in knowing the application for your cable assembly. Often our sales people will be familiar with a particular fitting we have made for another customer with a similar application. Even when this is not the case, we can frequently modify an existing design to better meet your needs or design and manufacture a specific fitting for your product. There can be significant cost benefits to you, when you utilize the many unique services we offer. Often, we are able to improve quality, decrease costs, and meet design requirements that others are unable to achieve. 35 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Conduit and Conduit Swaged Fittings Light Duty Pull Cable Conduit and Fittings Bowden Conduit Conduit Size Part Number Cover O.D. Cover Type Liner Type CB-190 N/A NONE NONE CL-190 N/A NONE .218” HDPE CL-190C .218” PVC CL-190SST* .218” PTFE CL-190SSV* .218” PVC O.D. CL-190B 3/16” .188” I.D. Min. .080” HDPE Max. Cable Dia. 1/16” TFE *CL-190SST and CL-190SSV are stainless steel. Threaded Conduit Fittings for 3/16" Conduit Part Number Stainless Steel or Zinc Plated Carbon Steel Part Number Stainless Steel or Zinc Plated Carbon Steel 1.65” 1.675” .875” .85” CL-190-.25-28 .312” CL-190-10mm 1/4-28-2A THREAD .312” M10x1.0 THREAD 1.50” 1.20” .95” .40” 100680-2 .312” CL-190-6mm 5/16-24-2A THREAD - R/H .312” 6 x 1.5mm THD-R/H Pull Knob with Bulkhead Fittings for 3/16" Conduit Part Number Stainless Steel or Zinc Plated Carbon Steel Part Number PULL-1.37” Stainless Steel or Zinc Plated Carbon Steel 1.00” 2.00” .312” 1.43” .375” 1.37” Pull Length PULL-.50” .375” .50” Pull Length .625” 1/4-28 THD .56” 1/4-28 THD Common-core cable fittings used with our 3/16" Light Duty Conduits include "L" fittings, "Z" fittings, balls, stops, studs, and eyelets. Please see those sections of this catalog for dimensional information for those fittings. 36 Conduits shown within this Cable Conduit and Fittings section are available on completed assemblies only. Many product configurations (other than shown) are available, please contact our sales and customer service department with your special requirements. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com Retainer or E-Ring Fittings for 3/16" Conduit Part Number 3/16" Conduit End Cap Fitting Part Number Stainless Steel or Zinc Plated Carbon Steel .550” .033” CAP-511 .224” A80T005-001 Nickel Plated Steel .220” .245” .10” dia. .40” .070” .162” Use Retaining Ring for 1/4” Shaft Medium Duty Pull Cable Conduit and Fittings Conduit Part Number Conduit A-223 Cover: Black PVC .32” O.D. Core cable Liner: HDPE .155” I.D. Carbon steel flat wire Any conduit end fitting Conduit Stud Conduit Snap Ring Fitting Part Number Plated Carbon Steel Part Number .270” A223-1/2-20 .050” TYP .530” 1/2-20 THD- R/H .625” Plated Carbon Steel A223-1 2.30” 1.50” A223-2 Fittings for A-223 Conduit are furnished in plated carbon steel only. If you have applications requiring all corrosive-resistant materials, please contact our sales and customer service department. Suitable for use with 1/8” strand or cable .100” .562” .375” .532” .687” 1.425” .530” .90” .130” 1/2-20 THD- R/H 1.49” Use with E-Retaining Clip, McMaster Carr Part No. 97431A340 Common-core cable fittings used with our A-223 Medium Duty Conduits include studs, stops, balls, eyelets, aircraft forks, aircraft eyes. Please see those sections of this catalog for dimensional information for those fittings. Conduits shown within this Cable Conduit and Fittings section are available on completed assemblies only. Many product configurations (other than shown) are available, please contact our sales and customer service department with your special requirements. 52 Heppner Drive • Carson City, Nevada 89706 800-851-2961 • 775-885-1443 • Fax 775-885-2734 E-mail: info@thecableconnection.com • Website: www.thecableconnection.com 37 Cable Assemblies Cable Fittings and Machined Parts In-House Machining The Cable Connection 52 Heppner Drive Carson City, Nevada 89706 800.851.2961 • 775.885.1443 Fax: 775.885.2734 Website: www.thecableconnection.com E-mail: info@thecableconnection.com