Enclosures Aluminium Electrical Enclosures Steel Enclosures Customisation and Box Build Enclosures DEM Manufacturing is a recognised market leader in the manufacture and supply of enclosures. Branded Deltron Enclosures our products are the first choice for design engineers worldwide who require reliable, quality enclosures to house electrical and electronic equipment. Our factory in Scunthorpe, North Lincolnshire is fully compliant to BS EN ISO 9001:2008. This location offers both storage and manufacturing facilities under one roof, therefore offering our customers support for production and development projects. The Deltron Enclosures brand encompasses a wide range of electrical enclosures offering dust and ingress protection for demanding environments. Manufactured in - aluminium (general purpose and heavy duty options) - mild steel and stainless steel (can be manufactured in any size) - plastic All enclosures are available with IP ratings from IP54 to IP68 Established as a market leader in enclosure manufacturing and customisation, and strengthened by our experienced and highly trained engineering team, DEM can produce high quality detailed drawings and product designs on our 2D and 3D CAD platform, so that your enclosure leaves our factory exactly as you need it, therefore reducing costs, lead times and logistics. DEM offers a full customisation service, providing high quality enclosures which can be factory customised to your exact requirements Alpha 3 Manufacturing Ltd Deltron Emcon House Hargreaves Way Sawcliffe Industrial Park Scunthorpe North Lincolnshire DN15 8RF Tel: +44 (0)1724 273200 Fax: +44 (0)1724 280353 Email: sales@dem-uk.com www.dem-uk.com/deltron-enclosures Contents Page General Purpose 3-19 General Purpose Enclosures 4 General Purpose Enclosures Flanged 5 General Purpose Enclosures IP66 6 General Purpose Enclosures IP66 Flanged 7 General Purpose Enclosures IP68 8 General Purpose Enclosures IP68 Flanged 9 General Purpose Enclosures IP68 EMI RFI 10 General Purpose Enclosures IP68 EMI RFI Flanged 11 General Purpose Technical Specification Enclosures 12 General Purpose Technical Specification Seals 13 General Purpose Dimensions – Enclosure Box Code A and B 14 General Purpose Dimensions – Enclosure Box Code C and D 15 General Purpose Dimensions – Enclosure Box Code E and F 16 General Purpose Dimensions – Enclosure Box Code G and K 17 General Purpose Dimensions – Enclosure Box Code H, J and M 18 General Purpose Dimensions – Enclosure Box Code L, N, P and Q 19 Heavy Duty 20-25 Heavy Duty Enclosures IP66 20 Heavy Duty Enclosures Accessories 21 Heavy Duty Enclosures IP68 22 Heavy Duty Technical Specification Enclosures and Seals 23 Heavy Duty Dimensions – Enclosure Box Code 121208, 121209, 130806 and 161609 24 Heavy Duty Dimensions – Enclosure Box Code 221208, 221209, 261609 and 261612 25 Full Customisation Services 26 Plastic Enclosures and Components 27 IP66 Steel 28-29 IP66 Steel 500 Series Enclosures 28 IP66 Steel 500 Series Technical Specification 29 IP Ratings Chart 30 Notes/Sketches 31 FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures 3 General Purpose Enclosures General Purpose Enclosures Features: > Available in 15 size options >3 Standard finishes: Plain aluminium, powder coat and nylon coat >Supplied complete with lid and stainless steel countersunk screws in packs of 4, 6 or 8 depending on the size of the enclosure > PCB guides on selected sizes for added simplicity >For the latest detailed drawings and 3D specifications refer to www.dem-uk.com/deltron-enclosures >Available customised to your requirements, please refer to page 26 for all options Deltron’s standard range of enclosures offer an extremely versatile enclosure solution for any application. >Technical specification shown on page 12 H FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING SILK SCREENING - FULL ENCLOSURE BUILD L W BOX SIZE (MM) PCB Guide ORDER CODE Box Code Drawing Page L W H Plain Powder Coat Nylon Coat A 14 89 35 30 459-0010 461-0010** 462-0010** B 14 114 64 30 459-0020 461-0020** 462-0020** C 15 114 89 55 459-0030 461-0030** 462-0030** D 15 114 65 55 459-0040 461-0040** 462-0040** E 16 172 121 55 459-0050 461-0050** 462-0050** F 16 172 121 106 459-0060 461-0060** 462-0060** G 17 222 146 55 459-0070 461-0070** 462-0070** H 18 222 146 106 459-0080 461-0080** 462-0080** J 18 • 275 175 65 459-0090 461-0090** 462-0090** K 17 • 140 102 76 459-0100 461-0100** 462-0100** L 19 • 165 127 76 459-0110 461-0110** 462-0110** M 18 • 120 100 35 459-0120 461-0120** 462-0120** N 19 • 250 250 99 459-0130 461-0130** 462-0130** P 19 • 80 55 25 459-0140 461-0140** 462-0140** Q 19 • 60 55 30 459-0150 461-0150** 462-0150** • Boxes with PCB Guides ** Code Suffix: Grey = A, Blue = B, Black = E FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD 4 Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures Features: > Available in 9 size options >3 Standard finishes: Plain aluminium, powder coat and nylon coat >Supplied complete with lid and stainless steel countersunk screws in packs of 4, 6 or 8 depending on the size of the enclosure > PCB guides for added simplicity >For the latest detailed drawings and 3D specifications refer to www.dem-uk.com/deltron-enclosures >Available customised to your requirements, please refer to page 26 for all options >Technical specification shown on page 12 Deltron’s standard range of flanged enclosures offers an extremely versatile enclosure solution for electrical and electronic circuitry where external mounting is required. H FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING SILK SCREENING - FULL ENCLOSURE BUILD L1 L W BOX SIZE (MM) ORDER CODE Box Code Drawing Page PCB Guide L1 L (exc Flg) W H Plain Powder Coat Nylon Coat A 14 • 114 89 35 30 455-0010 457-0010** 458-0010** B 14 • 140 114 64 30 455-0020 457-0020** 458-0020** C 15 • 140 114 89 55 455-0030 457-0030** 458-0030** D 15 • 140 115 64 55 455-0040 457-0040** 458-0040** E 16 • 202 172 121 55 455-0050 457-0050** 458-0050** F 16 • 202 172 121 106 455-0060 457-0060** 458-0060** G 17 • 252 223 146 55 455-0070 457-0070** 458-0070** K 17 • 170 140 102 76 455-0100 457-0100** 458-0100** M 18 • 150 120 100 35 455-0120 457-0120** 458-0120** • Boxes with PCB Guides ** Code Suffix: Grey = A, Blue = B, Black = E FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures 5 General Purpose Enclosures Flanged General Purpose Enclosures Flanged General Purpose Enclosures IP66 General Purpose Enclosures IP66 Features: > Available in 15 size options >3 Standard finishes: Plain aluminium, powder coat and nylon coat >Supplied complete with lid, seal and stainless steel countersunk screws in packs of 4, 6 or 8 depending on the size of the enclosure > PCB guides on selected sizes for added simplicity >For the latest detailed drawings and 3D specifications refer to www.dem-uk.com/deltron-enclosures >Available customised to your requirements, please refer to page 26 for all options >Sealed to IP66 and certified to BS EN 60529:1992 >Dust proof, splash proof and protection from powerful jets Deltron’s IP66 range of enclosures is ideal if your application requires protection against dust and water ingress. Certified to BS EN 60529:1992 they are ideal for a variety of demanding applications. of water. Refer to page 30 for IP rating chart >Technical specification shown on pages 12/13 FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 H CUSTOM MACHINING - PAINTING SILK SCREENING - FULL ENCLOSURE BUILD L W BOX SIZE (MM) PCB Guide ORDER CODE Box Code Drawing Page L W H Plain Powder Coat Nylon Coat A 14 89 35 31 460-0010 453-0010** 454-0010** B 14 114 64 31 460-0020 453-0020** 454-0020** C 15 114 89 56 460-0030 453-0030** 454-0030** D 15 114 65 56 460-0040 453-0040** 454-0040** E 16 172 121 56 460-0050 453-0050** 454-0050** F 16 172 121 107 460-0060 453-0060** 454-0060** G 17 222 146 56 460-0070 453-0070** 454-0070** H 18 222 146 107 460-0080 453-0080** 454-0080** J 18 • 275 175 66 460-0090 453-0090** 454-0090** K 17 • 140 102 77 460-0100 453-0100** 454-0100** L 19 • 165 127 77 460-0110 453-0110** 454-0110** M 18 • 120 100 36 460-0120 453-0120** 454-0120** N 19 • 250 250 100 460-0130 453-0130** 454-0130** P 19 • 80 55 26 460-0140 453-0140** 454-0140** Q 19 • 60 55 31 460-0150 453-0150** 454-0150** • Boxes with PCB Guides ** Code Suffix: Grey = A, Blue = B, Black = E FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD 6 Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures Features: > Available in 9 size options >3 Standard finishes: Plain aluminium, powder coat and nylon coat >Supplied complete with lid, seal and stainless steel countersunk screws in packs of 4, 6 or 8 depending on the size of the enclosure > PCB guides for added simplicity >For the latest detailed drawings and 3D specifications refer to www.dem-uk.com/deltron-enclosures >Available customised to your requirements, please refer to page 26 for all options >Sealed to IP66 and certified to BS EN 60529:1992 >Dust proof, splash proof and protection from powerful jets of water. Refer to page 30 for IP rating chart >Technical specification shown on pages 12/13 An external mounted enclosure that provides IP66 protection against dust and water ingress. Certified to BS EN 60529:1992, they are suitable for a variety of demanding applications. FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING SILK SCREENING - FULL ENCLOSURE BUILD BOX SIZE (MM) ORDER CODE Box Code Drawing Page PCB Guide L1 L (exc Flg) W H Plain Powder Coat Nylon Coat A 14 • 114 89 35 31 456-0010 463-0010** 464-0010** B 14 • 140 114 64 31 456-0020 463-0020** 464-0020** C 15 • 140 114 89 56 456-0030 463-0030** 464-0030** D 15 • 140 115 64 56 456-0040 463-0040** 464-0040** E 16 • 202 172 121 56 456-0050 463-0050** 464-0050** F 16 • 202 172 121 107 456-0060 463-0060** 464-0060** G 17 • 252 223 146 56 456-0070 463-0070** 464-0070** K 17 • 170 140 102 77 456-0100 463-0100** 464-0100** M 18 • 150 120 100 36 456-0120 463-0120** 464-0120** • Boxes with PCB Guides ** Code Suffix: Grey = A, Blue = B, Black = E FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures 7 General Purpose Enclosures IP66 Flanged General Purpose Enclosures IP66 Flanged General Purpose Enclosures IP68 General Purpose Enclosures IP68 Features: > Available in 15 size options >3 Standard finishes: Plain aluminium, powder coat and nylon coat >Supplied complete with lid, seal and stainless steel countersunk screws in packs of 4, 6 or 8 depending on the size of the enclosure > PCB guides on selected sizes for added simplicity >For the latest detailed drawings and 3D specifications refer to Deltron’s IP68 range of enclosures, certified to BS EN 60529:1992 have been rigorously tested for continuous submersion in water at depths of 5 metres for 1 hour, allowing them to be used in industries such as marine, water treatment, food processing and many other demanding places where protection against the elements is essential. www.dem-uk.com/deltron-enclosures >Available customised to your requirements, please refer to page 26 for all options >Sealed to IP68 and certified to BS EN 60529:1992 > Protection against complete, continuous submersion in water. >Refer to page 30 for IP rating chart >Technical specification shown on pages 12/13 FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 H CUSTOM MACHINING - PAINTING SILK SCREENING - FULL ENCLOSURE BUILD L W BOX SIZE (MM) PCB Guide ORDER CODE Box Code Drawing Page L W H Plain Powder Coat Nylon Coat A 14 89 35 31 480-0010 481-0010** 482-0010** B 14 114 64 31 480-0020 481-0020** 482-0020** C 15 114 89 56 480-0030 481-0030** 482-0030** D 15 114 65 56 480-0040 481-0040** 482-0040** E 16 172 121 56 480-0050 481-0050** 482-0050** F 16 172 121 107 480-0060 481-0060** 482-0060** G 17 222 146 56 480-0070 481-0070** 482-0070** H 18 222 146 107 480-0080 481-0080** 482-0080** J 18 • 275 175 66 480-0090 481-0090** 482-0090** K 17 • 140 102 77 480-0100 481-0100** 482-0100** L 19 • 165 127 77 480-0110 481-0110** 482-0110** M 18 • 120 100 36 480-0120 481-0120** 482-0120** N 19 • 250 250 100 480-0130 481-0130** 482-0130** P 19 • 80 55 26 480-0140 481-0140** 482-0140** Q 19 • 60 55 31 480-0150 481-0150** 482-0150** • Boxes with PCB Guides ** Code Suffix: Grey = A, Blue = B, Black = E FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD 8 Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures Features: > Available in 9 size options >3 Standard finishes: Plain aluminium, powder coat and nylon coat >Supplied complete with lid, seal and stainless steel countersunk screws in packs of 4, 6 or 8 depending on the size of the enclosure > PCB guides for added simplicity >For the latest detailed drawings and 3D specifications refer to www.dem-uk.com/deltron-enclosures >Available customised to your requirements, please refer to page 26 for all options >Sealed to IP68 and certified to BS EN 60529:1992 >Protection against complete, continuous submersion in water. Deltron’s IP68 range of flanged enclosures, certified to BS EN 60529:1992 have been rigorously tested for continuous submersion in water at depths of 5 metres for 1 hour, allowing them to be used in industries such as marine, water treatment, food processing and many other demanding places where protection against the elements and external mounting is essential. > Refer to page 30 for IP rating chart >Technical specification shown on pages 12/13 FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING SILK SCREENING - FULL ENCLOSURE BUILD BOX SIZE (MM) ORDER CODE Box Code Drawing Page PCB Guide L1 L (exc Flg) W H Plain Powder Coat Nylon Coat A 14 • 114 89 35 31 483-0010 484-0010** 485-0010** B 14 • 140 114 64 31 483-0020 484-0020** 485-0020** C 15 • 140 114 89 56 483-0030 484-0030** 485-0030** D 15 • 140 115 64 56 483-0040 484-0040** 485-0040** E 16 • 202 172 121 56 483-0050 484-0050** 485-0050** F 16 • 202 172 121 107 483-0060 484-0060** 485-0060** G 17 • 252 223 146 56 483-0070 484-0070** 485-0070** K 17 • 170 140 102 77 483-0100 484-0100** 485-0100** M 18 • 150 120 100 36 483-0120 484-0120** 485-0120** • Boxes with PCB Guides ** Code Suffix: Grey = A, Blue = B, Black = E FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures 9 General Purpose Enclosures IP68 Flanged General Purpose Enclosures IP68 Flanged General Purpose Enclosures IP68 EMI RFI General Purpose Enclosures IP68 EMI RFI Features: > Available in 15 size options >3 Standard finishes: Plain aluminium, powder coat and nylon coat >Supplied complete with lid, seal and stainless steel countersunk screws in packs of 4, 6 or 8 depending on the size of the enclosure > PCB guides on selected sizes for added simplicity Deltron’s range of IP66/IP68 aluminium enclosures has been further developed to include enhanced EMI and RFI protection. This makes them ideal for electronic applications where water ingress protection is required. > Sealed to IP68, Certified to BS EN 60529:1992 >Incorporates a semi-conductive sealing mechanism which maintains conductivity between the lid and the enclosure whilst still offering protection from dust and water ingress >For the latest detailed drawings and 3D specifications refer to www.dem-uk.com/deltron-enclosures >Available customised to your requirements, please refer to page 26 for all options >Technical specification shown on pages 12/13 > Screening/shielding effectiveness data shown on page 13 > Refer to page 30 for IP rating chart H FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING SILK SCREENING - FULL ENCLOSURE BUILD L W BOX SIZE (MM) PCB Guide ORDER CODE Box Code Drawing Page L W H Plain Powder Coat Nylon Coat A 14 89 35 31 480-C010 481-C010** 482-C010** B 14 114 64 31 480-C020 481-C020** 482-C020** C 15 114 89 56 480-C030 481-C030** 482-C030** D 15 114 65 56 480-C040 481-C040** 482-C040** E 16 172 121 56 480-C050 481-C050** 482-C050** F 16 172 121 107 480-C060 481-C060** 482-C060** G 17 222 146 56 480-C070 481-C070** 482-C070** H 18 222 146 107 480-C080 481-C080** 482-C080** J 18 • 275 175 66 480-C090 481-C090** 482-C090** K 17 • 140 102 77 480-C100 481-C100** 482-C100** L 19 • 165 127 77 480-C110 481-C110** 482-C110** M 18 • 120 100 36 480-C120 481-C120** 482-C120** N 19 • 250 250 100 480-C130 481-C130** 482-C130** P 19 • 80 55 26 480-C140 481-C140** 482-C140** Q 19 • 60 55 31 480-C150 481-C150** 482-C150** • Boxes with PCB Guides ** Code Suffix: Grey = A, Blue = B, Black = E FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD 10 Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures Features: > Available in 9 size options >3 Standard finishes: Plain aluminium, powder coat and nylon coat >Supplied complete with lid, seal and stainless steel countersunk screws in packs of 4, 6 or 8 depending on the size of the enclosure > PCB guides for added simplicity >For the latest detailed drawings and 3D specifications refer to www.dem-uk.com/deltron-enclosures >Available customised to your requirements, please refer to page 26 for all options >Sealed to IP68. Certified to BS EN 60529:1992 >Incorporates a semi-conductive sealing mechanism which maintains conductivity between the lid and the enclosure whilst still offering protection from dust and water ingress >Technical specification shown on pages 12/13 > Screening/shielding effectiveness data shown on page 13 > Refer to page 30 for IP rating chart Deltron’s range of IP66 and IP68 flanged aluminium enclosures has been further developed to include enhanced EMI and RFI protection. This makes them ideal for electronic applications where water ingress protection and external mounting is required. FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 H CUSTOM MACHINING - PAINTING SILK SCREENING - FULL ENCLOSURE BUILD L1 L W BOX SIZE (MM) ORDER CODE Box Code Drawing Page PCB Guide L1 L (exc Flg) W H Plain Powder Coat Nylon Coat A 14 • 114 89 35 31 483-C010 484-C010** 485-C010** B 14 • 140 114 64 31 483-C020 484-C020** 485-C020** C 15 • 140 114 89 56 483-C030 484-C030** 485-C030** D 15 • 140 115 64 56 483-C040 484-C040** 485-C040** E 16 • 202 172 121 56 483-C050 484-C050** 485-C050** F 16 • 202 172 121 107 483-C060 484-C060** 485-C060** G 17 • 252 223 146 56 483-C070 484-C070** 485-C070** K 17 • 170 140 102 77 483-C100 484-C100** 485-C100** M 18 • 150 120 100 36 483-C120 484-C120** 485-C120** • Boxes with PCB Guides ** Code Suffix: Grey = A, Blue = B, Black = E FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures 11 General Purpose Enclosures IP68 EMI RFI Flanged General Purpose Enclosures IP68 EMI RFI Flanged General Purpose Technical Specification Enclosures General Purpose Technical Specification - Enclosures Material: BS 1490 1988 Grade LM2 Die Cast Aluminium Alloy Paint Specification: Standard Colours: Chemical composition: Specification: Colours and finishes: Polyester Powder Coat - Fine Texture Grey to BS 381C-694/P8010/3, Blue to RAL5013/P8010/3, Black to BS 381C-642/P8010/3 Architectural grade TGIC free polyester Qualicoat Class 1 Complies with BS476 Part 6 Fire propagation class 0 Complies with BS476 Part 7 Spread of flame class 1 Powders are available in a range of RAL colours Mechanical & Chemical Properties: Test thickness: 65 ± 10µm UNI EN ISO 2360:2004 Adhesion: GTO (equivalent to 5B according to ASTM D3359) UNI EN ISO 2409:1996 Pencil hardness: H-2H ASTM D3363-00 Impact test: ≥2.5Nm ASTM D2794-93 Bending: 5mm UNI EN ISO 6860:1996 Erichsen: ≥5 mm (no detachments, no cracks) EN ISO 1520:1995 Hardness Buchholz: ≥80 EN ISO 2815:1998 Salt spray resistance: 1000hrs (≤ 3 mm) ASTM B117-97 Acetic acid salt spray: 1000hrs (≤ 4 mm) ISO 9227:1990 Humidity resistance: 1000hrs DIN 50017:1982 Q-Uva (340 nm): 200hrs (loss of gloss <50%) ASTM G154-00 Kesternich corrosion: > 24 cycles (≤1mm) EN ISO 3231:1997 Chemical Resistance: Good resistance to diluted acids, alkali and oils at normal temperatures Paint Specification: Standard colours: Polymer: Nylon Coat – Gloss Grey to RAL7001/P7000/9, Blue to RAL5012/P7000/9, Black to RAL9005/P7000/9 Polyamide 11 Mechanical & Chemical Properties: (degreased, grit blasted steel and primed) Specific gravity at 23°C: DIN 53-ISO R 1183 1.2 ± 0.15 g/cm³ Average thickness of coating: 100 to 200 micron VICAT point under 1 daN: DIN 53 460 181 °C Adhesion: NFT 58-112 Class 4 SHORE D hardness: DIN53 505 70 ± 10% PERSOZ hardness at 20%: NFT 30-016 160 to 280 second Wear TABER resistance- wheel DIN 16-926/NFT 30-015 4 to 12 mg CS 17 Load 1Kg-100 cycles Temperature resistance: -40 to +80 °C Chemical resistance : oils – grease – solvents, fuels, hydrocarbons, Alkalis, Sea water, Drinking water, and food Contact (Some Colours) Very Good UV resistance: Very Good Impact resistance Ø 23mm NFT 30-039 From 2 to 8 joule Salt spray test after 1000 hrs ASTM B 117 Dielectric breakdown voltage 330µ ASTM D 149-81 >8Kv Gloss at 60°C DIN 53 223/NFT 30-064 45 TO 75% Fixings: Lid Screws Standard screw Black screw - optional extra Packs of 4 = 000-086-1702-4 Packs of 6 = 000-086-1702-6 M3.5 x 0.6 x 12mm, Recessed Pozi Drive, Countersink Head, Stainless Steel Packs of 4 = 000-086-1716-4 or 6 = 000-086-1716-6 as additional extras M3.5 x 0.6 x 12mm, Recessed Pozi Drive, Countersink Head, Stainless Steel, Black Nickel Plating FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD 12 Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures General Purpose Technical Specification Seals General Purpose Technical Specification - Seals IP66 Seal Used on IP66 Standard Enclosures (pages 6-7) Material: Neoprene Sponge 3mm thick relaxed Recommended Torque application: 0.3Nm Hardness Shore 00 Scale: 50 Density (Kg.m²): 96 Kg.m³ Compression Deflection 25%: 48 Kpa <35% Compression Set: Tensile Strength: 690 Kpa Elongation:125% <5% max Water Absorption: FMVSS302:PASS UL94 HFI: PASS Colour:Black Adhesive backing: 05-96ASAB Service Temp Constant Low: -40°C Service Temp Intermittent Low: -57°C Service Temp Constant High: +93°C Service Temp Intermittent High: +121°C IP68 Seal IP68 (Semi Conductive) Used on IP68 Standard Enclosures (pages 8-9) Used on Standard EMI/RFI Enclosures (pages 10-11) Material: Neoprene Rubber (Chloroprene) C 60 SB, 1.5mm thick uncompressed. Recommended Torque: 1.5Nm Hardness Shore: 60°C Density: 1.30 sg Compression Deflection: 290mm³ Tensile Strength: 6 Mpa Elongation: 280 % at break <1% Water Absorption: Abrasion Resistance: 330 mm³ Colour:Black Adhesive backing: RA 3220 Service Temp Constant Low: -20°C Service Temp Intermittent Low: -30°C Service Temp Constant High: +90°C Service Temp Intermittent High: +110°C Material: AP701/2 semi-conductive (carbon loaded) Silicone Rubber. 1.5mm thick uncompressed Recommended Torque: 1.0Nm Hardness Shore: 70°C 1 RHD Density: 1.2 sg Tensile Strength: 6 Mpa Nmm² Elongation: 200 % <1% Water Absorption: Abrasion Resistance: 330 mm³ Colour:Black Temperature Range -40°C - +200°C 1 A Shielding Effectiveness using mil-G-83528 dB Mil std 285 procedure 200 Khz 30dB 100 MHz 65dB 500 MHz 60dB 2 Ghz 40dB 10 Hz 30dB 2 3 5 4 6 7 A B B Typical Screening Characteristics for EMI/RFI Enclosures 1 2 3 4 5 6 7 C A C A D B D B E E Tel No. +44(0)1724 273200 Website www.dem-uk.com C C PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ALPHA 3 MANUFACTURING. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ALPHA 3 MANUFACTURING IS PROHIBITED. DEM Manufacturing, Deltron Emcon House Hargreaves Way, Sawcliffe Ind. Park, Scunthorpe, North Lincolnshire, DN15 8RF, UK UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETRES LINEAR TOLERANCE: NO DECIMAL PLACES 0.5mm 1 DECIMAL PLACE 0.25mm 2 DECIMAL PLACES 0.125mm ANGULAR TOLERANCE: 1 FINISH IF IN DOUBT ASK DO NOT SCALE DRAWING MATERIAL FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD D Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures D - DEBURR AND BREAK SHARP EDGES DRAWN BY APPROVED BY THIRD ANGLE PROJECTION W.COXON TITLE SHEET 1 OF 1 SCALE 1:1 A4 DRAWING NO. EMI/RFI SHIELDING SERIES - EMI RFI SERIES DATA 13 ISSUE AA Development General Purpose Dimensions – Enclosure Box Code A and B General Purpose Dimensions – Enclosure Box Code A and B A Box Plain A Box Flanged Enclosure A Enclosure A 114.3 A 34.9 A 30.7** 31.9 101.8 89.7** / 89.2 85.4** / 36 86 2.2 DETAIL A SCALE 3 : 1 2.2 2 @ Base ** Base dimension due to the draft angle B Box Plain Base dimension due to the draft angle B Box Flanged Enclosure B Enclosure B CL / 110.9 30 2 @ Base 45 60.4 / 30 A 59.8** 63.6 / 64.2** CL A B ** Base dimension due to the draft angle Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures 3 21.5 25.4 29.5 Height with lid but without seal CL SECTION A-A FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD 14 2.4 4 29.5 110.3** 30 2.4 x Height with lid but without seal 114.1 2 113.1** ** Base dimension due to the draft angle / 5. SECTION A-A 25.4 114.3 111.3 110.1** DETAIL B SCALE 2 : 1 114.6** 63.5 60.5 CL A 59.3** 139.7 126.9 A 23.9 3 21.5 25.4 29.5 Height with lid but without seal Height with lid but without seal 29.5 SECTION A-A 87.7** ** x2 SECTION A-A CL 2 25.4 31.3** A A 5. 23.9 A 25 CL 88.9 85.9 84.7** / 35.2 31.9 CL General Purpose Dimensions – Enclosure Box Code C and D General Purpose Dimensions – Enclosure Box Code C and D C Box Plain C Box Flanged Enclosure C Enclosure C CL 139.7 127 / / 25 114.2 111 DETAIL B SCALE 2 : 1 2.2 25 2.2 2 @ Base 69 3 46.9 50.8 54.7 55.2 Height with lid but without seal 50.8 B CL SECTION A-A Height with lid but without seal Base dimension due to the draft angle ** Base dimension due to the draft angle D Box Plain D Box Flanged Enclosure D 139.7 127.2 116** / 114.7 109.7** / 110.5 30 30 65** DETAIL B SCALE 2 : 0.8 2.2 59.6 2 @ Base A A CL 3 46.5 50.8 55.2 SECTION A-A Height with lid but without seal 54.9 Height with lid but without seal 50.8 48.8 CL x4 ** 2 111.8** Base dimension due to the draft angle 5. B SECTION A-A 2.2 58.7** / CL 114.3 110.3 107.8** 30 / 63.7 64.5 A 60.5 CL A 58** Enclosure D 45 ** CL 4 111.8** A x SECTION A-A A 2 5. 49.3 114.3 111.3 108.8** 18 90.4** 84.7** / 50 / 18 89.2 86 A 85.9 88.9 CL A 83.4** 115.5** 109.7** ** Base dimension due to the draft angle FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures 15 General Purpose Dimensions – Enclosure Box Code E and F General Purpose Dimensions – Enclosure Box Code E and F E Box Plain E Box Flanged Enclosure E Enclosure E CL DETAIL B SCALE 2 : 1.2 171.8 168.6 40 2.2 2 @ Base CL A A 3 46.1 50.8 55 Height is with lid but without seal 54.9 50.8 SECTION A-A 4 49.3 x CL ** Base dimension due to the draft angle F Box Plain F Box Flanged Enclosure F Enclosure F CL DETAIL B 2.4 171.8 167.8 40 2.4 2 @ Base 171.5 168.5 163.3** A 116.8 / CL 100 120.8 / 80 A 113.4** 123.5** A 202 189 / / 120.6 CL 105** 112.4** 117.6 174.5** 164.4** 40 A 2 5. 169 ** ** Base dimension due to the draft angle Height with lid but without seal B SECTION A-A B SECTION A-A 2 5. CL 3 96.8 101.6 105.7 Height with lid but without seal Height with lid but without seal 105.7 101.6 4 100.1 x SECTION A-A 166.3 ** ** Base dimension due to the draft angle ** Base dimension due to the draft angle FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD 16 2.2 100 / 102.3 80 120.8 117.6 / 115.1** 122.1** 171.5 168.5 166** 202 189 / / 120.6 117.6 A 105 ** CL A 115.1 ** 173.1** 166.1** 40 Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures General Purpose Dimensions – Enclosure Box Code G and K General Purpose Dimensions – Enclosure Box Code G and K G Box Plain G Box Flanged Enclosure G Enclosure G CL 143.2 / 98 146.4 / 118 2 3 46.1 50.8 55 4 K Box Flanged Enclosure K CL 141.8** 2.2 @ Base 134.4** DETAIL B SCALE 2 : 1 2.3 134.4 2 @ Base 103.4** B 139.7 134.7 60 A A CL 96** / / 101.6 CL / 64.4 2.3 140 98.4 93** 96.6 A 170 157 / 101.6 DETAIL B SCALE 2 : 1 B 3 67.2 71.9 76 SECTION A-A Height with lid but without seal height with lid but without seal 76 x4 ** Base dimension due to the draft angle 2 SECTION A-A SCALE 1 : 1 CL 5. 71.9 131.1** 136.1** x ** Base dimension due to the draft angle Enclosure K A 5. SECTION A-A Base dimension due to the draft angle 69.4 CL 141.6** A 80 2.2 2 @ Base A K Box Plain 2.2 2.2 CL Height with lid but without seal Height with lid but without seal 55 SECTION A-A 219.8 ** ** 2.2 A 50.8 49.3 222.3 218.3 215.8** DETAIL A SCALE 2 : 1.5 222.6 219.4 50 146 147.7** A 142 A 130** CL 139.5 ** 252 239 223.9** / 217.8** / 50 ** Base dimension due to the draft angle FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures 17 General Purpose Dimensions – Enclosure Box Code H, J and M General Purpose Dimensions – Enclosure Box Code H, J and M M Box Plain Enclosure M Enclosure M 150 137 120.6** / 119.8 115.7** / 116.6 22.7 22.7 CL 2.1 @ Base 26.2 30.9 35 SECTION A-A SCALE 1 : 1 ** Base dimension due to the draft angle H Box Plain J Box Plain Enclosure J * Base dimension Enclosure H CL A 146 143 130* CL 137.8 * 2.3 2.1 @ Base CL 2.3 DETAIL B SCALE 2 : 1.7 A A B Refer to front table for finished enclosure height with or without seal 222.3 219.3 214.1* Refer to front table for finished enclosure height with or without seal 58.4 275 270 267 * 60.9 100.1 101.6 SECTION A-A SECTION A-A SCALE 1 : 1.7 272 * 217.1 * FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD 18 80 97.1 60 100.3 / Height with lid but without seal 35 height with lid but without seal 30.9 CL x4 118.5** A A B ** Base dimension due to the draft angle * Base dimension CL A 5.2 28.4 120 115 113.6** SECTION A-A SCALE 1 : 1 / 101** B 96.1** A A 2.1 2 @ Base 93.6** 95 100 CL DETAIL B SCALE 2 : 1 2.1 Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures CL 167 * 170 175 2 3 DETAIL B SCALE 2 : 1.7 155 * 2 M Box Flanged General Purpose Dimensions – Enclosure Box Code L, N, P and Q General Purpose Dimensions – Enclosure Box Code L, N, P and Q N Box Plain Enclosure P Enclosure N DETAIL B SCALE 2 : 1.7 2.2 P Box Plain 2.2 2 CL 2.1 @ Base DETAIL B SCALE 2 : 1 2 CL 55 50 CL A A 49.5** 250 245 227** L AC A 240** 2.3 @ Base B B 20.9 25 19.3 79.5** ** Base dimension due to the draft angle ** Base dimension due to the draft angle L Box Plain Q Box Plain Enclosure L 2.3 DETAIL B SCALE 2 : 1 2 CL 2.2 @ Base Enclosure Q 2 CL B 55 CL A A 50 127 CL A A 106** 118.4** 122 DETAIL B SCALE 2 : 1.2 49.6** 2.3 @ Base B 161.4 ** 60 55 54.6** 25.9 30 SECTION A-A SCALE 2 : 1 Height with lid but without seal 75.8 height with lid but without seal SECTION A-A SCALE 1 : 1.2 71.9 69.4 165 160 156.4** 23.4 2.3 SECTION A-A SCALE 2 : 1 Height with lid but without seal 245.1** 74.5** Height with lid but without seal SECTION A-A SCALE 1 : 2 99.3 80 75 95.2 92.7 250 245 239.2** 59.6** ** Base dimension due to the draft angle ** Base dimension due to the draft angle FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures 19 Heavy Duty Enclosures IP66 Heavy Duty Enclosures IP66 Features: > Available in 8 size options >2 Standard finishes: Plain aluminium and powder coat (other finishes available on request) >Supplied complete with lid, seal, captive screws and earth screws > PCB card guides > PCB stand offs >Base plate fixing points > DIN rail mounting points Deltron’s Heavy Duty IP66 range of enclosures is ideal for industrial applications where a robust box with ingress protection is a priority in the design process. The lid has four locating lugs which ensures that the contact between the lid and base is always uniform. They are supplied with DIN rail stand-offs and depending on the size of the enclosure, multiple DIN rails. Internal earth points both in the lid and the base allow for the fitting of an earth link. >Silicone Seal rated up to -60OC to +200OC >Sealed to IP66 and certified to BS EN 60529:1992 >Refer to page 30 for IP rating chart >For the latest detailed drawings and 3D specifications refer to www.dem-uk.com/deltron-enclosures >Available customised to your requirements, please refer to page 26 for all options >Accessories available – please refer to page 21 >Technical specification shown on page 23 FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING SILK SCREENING - FULL ENCLOSURE BUILD BOX SIZE (MM) ORDER CODE Box Code Drawing Page PCB Guide L W H Plain Powder Coat Nylon Coat 121208 24 • 125 125 80 486-121208-66 487-121208**-66 488-121208**-66 121209 24 • 125 125 90 486-121209-66 487-121209**-66 488-121209**-66 130806 24 • 130 80 60 486-130806-66 487-130806**-66 488-130806**-66 161609 24 • 160 160 90 486-161609-66 487-161609**-66 488-161609**-66 221208 25 • 220 120 80 486-221208-66 487-221208**-66 488-221208**-66 221209 25 • 220 120 90 486-221209-66 487-221209**-66 488-221209**-66 261609 25 • 260 160 90 486-261609-66 487-261609**-66 488-261609**-66 261612 25 • 260 160 120 486-261612 -66 487-261612**-66 488-261612**-66 • Boxes with PCB Guides ** Code Suffix: Grey = A, Blue = B, Black = E FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD 20 Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures Heavy Duty Enclosures Accessories Heavy Duty Enclosures Accessories Terminal DIN Rails 4DR 35 35mm Material: Steel, galvanised and passivated 4DR 15 15mm 1 4DR 15 5.5mm Supplied complete with fixing screws 4DR 35 7.5mm 4DR 35 STYLE 4DR 15 STYLE Box Code DIN Rail Part Number Box Code DIN Rail Part Number 121208 4DR3512 121208 4DR1512 121209 4DR3512 121209 4DR1512 130806 4DR3513 130806 4DR1513 161609 4DR3516 161609 4DR1516 221208 4DR3522 221208 4DR1522 221209 4DR3522 221209 4DR1522 261609 4DR3526 261609 4DR1526 261612 4DR3526 261612 4DR1526 Internal Mounting Plates Material: 1.5mm Steel, galvanised and passivated Supplied complete with fixing screws Style 1 Style 2 Box Code Mounting Plate Part Number Style 121208 4MP1212 1 121209 4MP1212 1 130806 4MP1308 2 161609 4MP1616 1 221208 4MP2212 1 221209 4MP2212 1 261609 4MP2616 1 261612 4MP2616 1 Earth Lead Box Code Part Number Length mm (L) 2.5 mm² Earth Cable, 121208 4ELM4 210 4ELM6 = M6-M6 Insulated ring terminals 121209 4ELM4 210 4ELM4 = M4-M4 Insulated ring terminals 130806 4ELM4 210 161609 4ELM4 210 221208 4ELM4 210 221209 4ELM4 210 261609 4ELM6 210 261612 4ELM6 210 For spare seals, earth screws and lid screws please contact us sales@dem-uk.com with your request FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures 21 Heavy Duty Enclosures IP68 Heavy Duty Enclosures IP68 Features: > Available in 8 size options > 2 Standard finishes: Plain aluminium and powder coat. (nylon coat available on request) >Supplied complete with lid, seal, captive screws and earth screws > PCB card guides > PCB stand offs >Base plate fixing points > DIN rail mounting points Deltron’s Heavy Duty IP68 range of enclosures has been tested up to 10m for 20 hours, offering the best protection against water ingress. They are ideal for industrial applications where a robust box with ingress protection is a priority in the design process. >Silicone Seal rated up to -60OC to +200OC >Sealed to IP68 and certified to BS EN 60529:1992. Tested at 10m for 20 hours >Refer to page 30 for IP rating chart >For the latest detailed drawings and 3D specifications refer to www.dem-uk.com/deltron-enclosures >Available customised to your requirements, please refer The unique seal design has been tested to a depth of 10m for 20 hours certified to BS EN 60529:1992. The lid has four locating lugs which ensures that the contact between lid and the base is always uniform. to page 26 for all options >Accessories available – please refer to page 21 >Technical specification shown on page 23 The enclosures are supplied with DIN rail stand-offs and depending on the size of the enclosure, multiple DIN rails. Internal earth points both in the lid and the base allow for the fitting of an earth link. FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING SILK SCREENING - FULL ENCLOSURE BUILD BOX SIZE (MM) ORDER CODE Box Code Drawing Page PCB Guide L W H Plain Powder Coat Nylon Coat 121208 24 • 125 125 80 486-121208-68 487-121208**-68 488-121208**-68 121209 24 • 125 125 90 486-121209-68 487-121209**-68 488-121209**-68 130806 24 • 130 80 60 486-130806-68 487-130806**-68 488-130806**-68 161609 24 • 160 160 90 486-161609-68 487-161609**-68 488-161609**-68 221208 25 • 220 120 80 486-221208-68 487-221208**-68 488-221208**-68 221209 25 • 220 120 90 486-221209-68 487-221209**-68 488-221209**-68 261609 25 • 260 160 90 486-261609-68 487-261609**-68 488-261609**-68 261612 25 • 260 160 120 486-261612-68 487-261612**-68 488-261612**-68 • Boxes with PCB Guides ** Code Suffix: Grey = A, Blue = B, Black = E FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD 22 Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures Heavy Duty Technical Specification Enclosures and Seals Heavy Duty Technical Specification - Enclosures and Seals Material: BS 1490 1988 Grade LM24 Die Cast Aluminium Alloy Paint Specification: Polyester Powder Coat - Smooth Standard Colours: Grey to RAL7001 /P7000/9, Blue to RAL5013/P7000/9, Black to RAL9005/P7000/9 Chemical composition: Architectural grade TGIC free polyester Specification: Qualicoat Class 1 Complies with BS476 Part 6 fire propagation class 0 Complies with BS476 Part 7 Spread of flame class 1 Colours and finishes: Powders are available in a range of RAL colours Mechanical & Chemical Properties: Test Thickness: 65 ± 10μm UNI EN ISO 2360:2004 Adhesion: GTO ( equivalent to 5B according to ASTM D3359) UNI EN ISO 2409:1996 Pencil hardness: H-2H ASTM D3363-00 Impact Test: ≥2.5Nm ASTM D2794-93 Bending: 5mm UNI EN ISO 6860:1996 Erichsen: ≥5 mm (no detachments, no cracks) EN ISO 1520:1995 Hardness Buchholz: ≥80 EN ISO 2815:1998 Salt spray resistance: 1000hrs (≤ 3 mm) ASTM B117-97 Acetic acid salt spray: 1000hrs (≤ 4 mm) ISO 9227:1990 Humidity resistance: 1000hrs DIN 50017:1982 Q-Uva (340 nm): 200hrs (loss of gloss <50%) ASTM G154-00 Kesternich corrosion: > 24 cycles (≤1mm) EN ISO 3231:1997 Chemical Resistance: Good resistance to diluted acids, alkali and oils at normal temperatures IP 66 Seal Specification: Material: Temperature Rating: Silicone Rubber Sponge Standard Operating -60°C to +200°C Environmental Resistance: Excellent resistance to the following: ozone - oxidation - UV Light - corona discharge - cosmic radiation - Ionising radiation Flammability Characteristics: Limiting oxygen index of 23.2% (BS 2872 Part1). Tested to FAR 25.853 Moisture Absorption: The range has an extremely low degree of moisture absorption, mechanical properties shows little change even after very long periods of exposure to liquids IP68 Seal Specification: Material: Temperature Rating: 01-255FR – Silicone Rubber Sponge Standard Operating -60°C to +200°C +240°C for up to 10 hours, brittle point -80°C In accordance with ASTM D746. Environmental Resistance: Excellent resistance to the following: ozone - oxidation - UV Light - corona discharge - cosmic radiation - Ionising radiation general weathering Flammability Characteristics: 01-255FR has a limiting oxygen index of 23.2% (BS 2872 Part1). Tested to FAR 25.853 Appendix F (b) part 5 burn rate of 0.4” per minute Exceeds the requirements of FAR 25.853 (a)(1)(i), (a)(1)(ii)vertical and (a)(1)(iv), (a)(1)(v) horizontal flammability tests Moisture Absorption: The range has an extremely low degree of moisture absorption, mechanical properties shows little change even after very long periods of immersion Fixings: Captive Lid Screw: Earth Screw: Stainless Steel SS304– Cheese Head – M6 x 25mm Single coil spring washer stem. Material C1010 CU plating. M6 x 8mm FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures 23 Heavy Duty Dimensions – Enclosure Box Code 121208, 121209, 130806 and 161609 Heavy Duty Dimensions – Enclosure Box Code 121208, 121209, 130806 and 161609 121208 121209 Box Code 121209 Box Code 121208 125 125 111** / 113.7 103.2 97 81.5** / 84.5 65 1.7 4 6.5 xholes ixing 54.2** / 57.2 8mm x3 M4 8mm x4 10 10 90 M4 84 8mm x4 74 80 M4 s le g ho Fixin 4 x 6.5 A 85 8mm x3 125 / M4 110.8** 57.9 113.8 F 55.4** / 85 76.2 113.7 / 125 110** MAX PCB Length 110mm A 76.2 1.7 110.5** / 113.8 103.2 97.3 80.8** / 84.3 65 DETAIL A MAX PCB Length 110mm DETAIL A SCALE 1 : 1 ** Base dimension due to the draft angle ** Base dimension due to the draft angle 130806 161609 1.7 Box Code 130806 Box Code 161609 80 DETAIL A SCALE 2 : 1.5 66.7** / 160 145.8** / 148.8 138.2 130.8 115.8** / 119.3 100 DETAIL A SCALE 1 : 1 68.6 MAX PCB Length 66mm 58.2 37.4** / 38.8 les g ho Fixin 1.7 2 92.2 / M4 8mm x3 10 90 84 54 60 4 6.5 x oles gh Fixin M4 89.2** 81.2 77.8** 106 / 130 117.2** M4 A 160 145** / 148.8 MAX PCB Length 145mm 120 111.2 A / 118.6 79.7 6.5 x ** Base dimension due to the draft angle ** Base dimension due to the draft angle FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD 24 Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures 8mm x2 8mm x4 221208 221209 Box Code 221209 Box Code 221208 220 206** / 208.7 198.2 191 176** / 179 160 52.2 71.2 108.7 / M4 8mm x2 M4 8mm x4 10 90 84 80.2 8mm x4 MAX PCB Length 105mm M4 120 8mm x2 105** 80.2 71.2 50.4** / 52.9 M4 4 6.5 x oles gh Fixin A 6.5 les g ho Fixin A 80 1.7 74 120 / 108.7 105** MAX PCB Length 105mm 1.7 205.7** / 208.7 198.2 191 175.7** / 179.2 160 49.2** / DETAIL A SCALE 1 : 1 220 DETAIL A SCALE 1 : 1 10 ** Base dimension due to the draft angle ** Base dimension due to the draft angle 261609 261612 Box Code 261612 Box Code 261609 8mm x6 M6 8mm x4 4 6.5 x oles gh Fixin M6 8mm x6 M6 8mm x4 10 10 A 120 114 90 / 89** M6 MAX PCB Length 147mm 119.5 111.2 90** / 91 4 6.5 x les g ho Fixin A 247** 1.7 84 90 MAX PCB Length 148mm 111.2 119.5 148** 160 / 149 1.7 160 147** / 148 DETAIL A SCALE 2 : 2.5 260 / 248 238.2 231.5 219.5** / 220.5 199.5 DETAIL A SCALE 2 : 2.5 260 248** / 249 238.2 231.5 219** / 220 199.5 ** Base dimension due to the draft angle ** Base dimension due to the draft angle FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures 25 Heavy Duty Dimensions – Enclosure Box Code 221208, 221209, 261609 and 261612 Heavy Duty Dimensions – Enclosure Box Code 221208, 221209, 261609 and 261612 Full Customisation Services Full Customisation Services Deltron’s product range is enhanced by offering a machining and finishing service on any enclosure It’s so easy! From a single hole or cut-out, to a complex multi machined and fully assembled box build, Deltron Enclosures offers a complete customising solution for your project. Even customising enclosures offered by other manufacturers specified by you. To make it easy for you, 3D CAD and PDF drawings are available on our comprehensive website for instant download for all Deltron Enclosures which can be integrated into your design software, allowing you to create a 3D model of your requirements quickly and simply. You can then email or fax your drawing to us (even hand drawn hole locations and specifications are acceptable) and our highly trained team will send you a quotation. For other manufacturers’ enclosures, we will gladly source you a drawing which you can use to show your customisation requirements. Our engineers will then create a drawing and sample of your requirements and upon your approval, begin the production process. It really is that simple! Having your enclosures customised by Deltron Enclosures means you can take advantage of low MOQ’s or high volume production runs, reduced lead times* and competitive pricing, along with a first class service from our fully qualified, skilled engineers. Put simply, a quick efficient service, saving you time and money. *when compared to using multiple sub-contractors. Services Include: TappingMillingDrillingHolesCut-outs SlotsLouversStudsPEMsStand-offs Assembly Testing Windows Handles Finishes Available: Paint Powder Coat Nylon Coat Engraving Chromate Anodise Labels Custom Colours Chemical Treatments Silk Screening If you require a service or finish which isn’t listed, then please contact us Box Build Assembly and Test DEM Manufacturing is part of the Alpha 3 Manufacturing group. We have a sub-contract division which enables our enclosures to be fully populated with components, cables and printed circuit boards. These can be supplied fully tested. FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD 26 Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures In addition to aluminium and steel enclosures, DEM also manufacture ABS and polycarbonate products. These are either in the form of enclosures or components that form part of a finished product. Within our 4,000m² facilities we have a dedicated machine shop providing custom specific product. We also manufacture the mouldings and housings that support our own extensive range of products. Tool design is critical in ensuring the longevity of the tool without compromise to the quality of the component. Our dedicated team of engineers are able to design the tooling in conjunction with the customer. Our injection moulding machines range from 25 tonne for small components up to 200 tonne for electrical/ electronic enclosures. Prototype units are an essential part of the design process, using 3D printing technology we are able to produce prototype units prior to the tool being manufactured, therefore saving time and investment. Tool design can be created from 3D customer drawings or from an existing product. Materials PPS Forton GF ABS – various grades Noryl GF / UF blend ABS/Polycarbonate blend Polycarbonate GF / UF PET/Polycarbonate blend Desmopan TPU (rubber) Nylon 6 / 66 GF / UF Polypropylene GF + carbon Nylon Trogamid Special blend flexible PVCs FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures 27 Plastic Enclosures and Components Plastic Enclosures and Components IP66 Steel 500 Series Enclosures IP66 Steel 500 Series Enclosures Features: > Available in 10 standard size options > Any size available upon request* >Standard finish - Powder coat >Silicone rubber flame retardant seal with adhesive backing rated -60OC to +200OC. > Minimum seal thickness 5.0mm >Manufactured from mild steel or stainless steel 1.2mm thick >Sealed to IP66 and certified to BS EN 60529:1992 >Dust proof, splash proof and protection from powerful jets of water. Refer to page 30 for IP rating chart >For technical specification please refer to page 29 >For the latest detailed drawings and 3D specifications refer to Deltron’s IP66 steel enclosure is available in 10 sizes as standard, in either mild or stainless steel. The design of this enclosure allows the customer to specify the dimensions and includes IP66 rating for sizes up to 300 x 300 x 200mm. The enclosure is certified to BS EN 60529:1992. www.dem-uk.com/deltron-enclosures >Available customised to your requirements, please refer to page 26 for all options *Other sizes permitted provided the minimum centres are maintained in accordance with the 500 series specification. FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING SILK SCREENING - FULL ENCLOSURE BUILD BOX SIZE (MM) L W ORDER CODE H Plain Powder Coat 225 225 120 500-225-01 500-225-01** 225 225 130 500-225-02 500-225-02** 250 250 120 500-250-01 500-250-01** 250 250 130 500-250-02 500-250-02** 250 250 150 500-250-03 500-250-03** 255 220 120 500-220-01 500-220-01** 300 300 120 500-300-01 500-300-01** 300 300 130 500-300-02 500-300-02** 300 300 150 500-300-03 500-300-03** 300 300 200 500-300-04 500-300-04** ** Code Suffix: Grey = A, Blue = B, Black = E FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD 28 Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures IP66 Steel 500 Series Technical Specification IP66 Steel 500 Series Technical Specification Material: Paint Specification: Standard Colours: Cold reduced mild steel CR4 – 1.2mm thick. BS EN 10130DC01 Folded steel fully welded enclosure Polyester Powder Coat - Smooth Grey - RAL7001 (80% Silver Grey) Black - RAL9005 Blue - RAL5012 Mechanical & Chemical Properties: Tensile Strength: N/MM² Min Rm 270 / 410 Yield Stress N/MM² Min Rm 280 Elongation: A Min % on 5.65√SO 28 Seal Specification: Material: 01-255FR – Silicone Rubber Sponge Temperature Rating: Standard Operating -60°C to +200°C +240°C for up to 10 hours, brittle point -80°C In accordance with ASTM D746. Environmental Resistance: Excellent resistance to the following: ozone oxidation UV Light corona discharge cosmic radiation Ionising radiation general weathering Flammability Characteristics: 01-255FR has a limiting Oxygen Index of 23.2% (BS 2872 Part1) Tested to FAR 25.853 Appendix F (b) part 5 burn rate of 0.4” per minute Exceeds the requirements of FAR 25.853 (a)(1)(i), (a)(1)(ii) vertical and (a)(1)(iv), (a)(1)(v) horizontal flammability tests Moisture Absorption: The range has an extremely low degree of moisture absorption, mechanical properties shows little change even after very long periods of immersion Hardness Shore: A 6 +/- 3 (On 10mm Thickness) Density: (Kg-m-³) 200/300 Compression Set: (50%) (22 hours @ 70C) 9+/-5 Elongation:225% Thermal Conductivity: 6.4 x 10 W.m ¹.K ¹ Radiation Resistance: >106 Grays (108Rads) typical Adhesive backing: Colour – White. 01-255SAB Fixings: Lid Screw A2 Stainless steel button screw M6 x 20 with nylon 66 screw sealing washer FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures 29 IP ratings Chart IP ratings Chart IP (Ingress Protection) Code Symbols IP (Ingress Protection) Code Symbols The chart below illustrates the use of special symbols in the IP classification system. In the "1st digit" columns, note the grid-like symbols next to numbers 5 and 6. In the "2nd digit" columns numbers 3–8 are symbolized by teardrop shaped symbols, sometimes enclosed in a box or a triangle, sometimes unenclosed (7–8). These symbols can be placed on equipment to illustrate the IP protection provided. The chart below illustrates the use of special symbols in the IP classification system. In the "1st digit" columns, note the grid-like symbols next to numbers 5 and 6. In the "2nd digit" IP (Ingress Protection) columns numbers 3–8 are symbolized by teardrop shaped symbols, sometimes enclosed in a box or a triangle, sometimes unenclosed (7–8). These symbols can be placed on equipment to illustrateSymbols the IP protection provided. Code (ingress Protection to BS EN 60529:1992) The chart below illustrates the use of special symbols in the IP classification system. In the "1st digit" columns, note the grid-like symbols next to numbers 5 and 6. In the "2nd digit" columns numbers 3–8 are symbolized by teardrop shaped symbols, sometimes enclosed in a box or a triangle, sometimes unenclosed (7–8). These symbols can be placed on equipment to illustrate the IP protection provided. 1st Digit 1st digit - protection against solid objects 1st 0 Digit Protection from solid objects 2nd Digit Non protectedProtection from solid objects 2nd0Digit 0 0 Non protected 0 1 Non protected 0 1 1 Protected against solid objects greater than 50mm 1 1 Protected against solid objects greater than 50mm 1st Digit Protection from solid objects 0 2nd Digit 1 Protection from moisture Non protected Protection from moisture No protection/No test required Non protected Protection from moisture Non protected Protected against vertically dripping water Protected against objects greater than 50mm diameter Protected against vertically dripping water 1 Protected against solid objects greater than 50mm Protected against vertically dripping water 2 2 2 Protected against solid objects greater than 12.5mm 2 Protected against solid objects greater than 12.5mm Protected against solid objects greater than 12.5mm 3 3 2 Protected against objects greater than 12.5mm diameter such as a finger. 2 Protected against dripping water when tilted up to 15° Protected against dripping water when tilted up to 15° 2 3 Protected against objects greater than 2.5mm Protected against dripping water when tilted up to 15° 3 3 Protected against solid objects greater than 2.5mm Protected against spraying water 4 4 4 4 Protected against solid objects greater than 2.5mm 3 4 Protected solidobjects objects greater 1.0mm Protectedagainst against solid greater thanthan 1.0mm 4 Protected against objects greater than 1.0mm such as wire. Protected against spraying water 3 Protected against Protected against splashing water splashing water 4 Protected against solid objects greater than 2.5mm Protected against spraying water Protected against solid objects greater than 1.0mm Protected against splashing water 5Ingress of dust is not totally prevented but dust does not enter in harmful quantities to 5 5 5 5 5 5 Dust protected on system. In the "1st digit" columns, note the grid-like symbols next to numbers 5 and 6. In the "2nd digit" times enclosed in a box or a triangle, sometimes unenclosed (7–8). These symbols can be placed on equipment Dust protected Dust protected 6 6 6 6 interfere with the correct operation or impair safety Protected against jetting water Protected against jetting water Protected against jetting water No ingress of dust permitted 6 Dust tight 6 6 the IP classification system. In the "1st digit" columns, note the grid-like Dust tight symbols next to numbers 5 and 6. In the "2nd digit" ed symbols, sometimes enclosed in a box or a triangle, sometimes unenclosed (7–8). These symbols can be placed on equipment of the equipment; the risk of explosions; certain types of moisture conditions, e.g., those that are Dust tight produced by condensation; corrosive vapors; fungus; vermin. 2nd Digit Protected against powerfully jetting water Protected against powerfully jetting water IP classification system. In the "1st digit" columns, note the grid-like symbols next to numbers 5 and 6. In the "2nd digit" Note: 60529 not specify sealingunenclosed effectiveness against the following: mechanical damage ymbols, sometimes enclosed inIEC a box or adoes triangle, sometimes (7–8). These symbols can be placed on equipment ts The first digit on an IP rating determines the level of protection against solid objects. The second digit is the level of protection against water. Protected against powerfully jetting water Protection from moisture Note: IEC 60529 does not specify sealing effectiveness against the following: mechanical damage of the equipment; the risk of explosions; certain types of moisture conditions, e.g., those that are produced by condensation; corrosive vapors; fungus; vermin. Note: IEC 60529 does not specify sealing effectiveness against the following: mechanical damage Non protected 0 of the equipment; the risk of explosions; certain types of moisture conditions, e.g., those that are produced by condensation; corrosive vapors; fungus; vermin. 7 2nd digit - protection against water 7 Protected against the temporary effects of immersion Protected against the temporary effects of immersion n from solid objects 2nd Digit m solid objects 2nd Digit 1 7 Protection from moisture Protection from moisture Non protected 0 0 an 50mm Protected against the temporary effects of immersion 8 Protected against vertically dripping water 1 1 objects greater than 50mm No protection/No test required Non protected 0 Protected against vertically dripping water cts greater than 50mm 8 1 Protected against falling drops of water. Protected against continuous submersion Protected against continuous submersion 8 Protected against vertically dripping water 2 2 an 12.5mm objects greater than 12.5mm 2 Protected against dripping water when tilted up to 15° Protected against dripping water when tilted up to 15° objects greater than 2.5mm r than 1.0mm cts greater than 2.5mm cts greater than 1.0mm with an arc of 60° for 10 minutes 4 Protected against spraying water 3 Protected against spraying water 4 Protected against splashing water 4 r than 1.0mm er than 1.0mm Protected against spraying water 4 Protected against splashing water following: mechanical damage mechanical damage e.g., those that are Low pressure spray - similar to shower head – as per numeral 3 but 180° for 10 minutes Protected against splashing water 4 Protected against splashing water 5 er than 1.0mm conditions, e.g., those that are mechanical damage e.g., those that are mechanical damage , e.g., those that are 4 Protected against splashing water 4 er than 1.0mm mechanical damage e.g., those that are 3Low pressure spray - similar to shower head at up to 60° from vertical tested using an oscillating tube 3 an 2.5mm Protected against continuous submersion Protected against dripping water when tilted up to 15° 2 cts greater than 12.5mm 3 Protected against drops falling at 15° in 4 fixed positions Protected against splashing water 5Medium pressure jet – 6.3mm diameter, similar to garden hose - from any angle for 3 minutes at a 5 Protected against jetting water 5 distance of 2.5-3 metres 5 Protected against jetting water Protected against jetting water 5 Protected against jetting water 5 Protected against jetting water 6 Protected against jetting water 6 6 6 6High pressure jet – 12.5mm diameter, similar to fire hose - from any angle for 3 minutes at a distance of 2.5-3 meters Protected against powerfully jetting water Protectedagainst against powerfully Protected powerfully jettingwater water jetting Protected against powerfully jetting water 6 6 Protected against powerfully jetting water 7 7 Immersion - for temporarily immersion in water under set conditions - 1 metre for 30 minutes Protected against powerfully jetting water 7 7 Protected against the temporary effects of immersion 7 mechanical damage e.g., those that are Protected against the temporary effects of immersion Protected against the temporary effects of immersion 7 Protected against the temporary effects of immersion 7 Protected against the temporary effects of immersion 8 8Protected against the effects of continuous immersion in water, Ingress of water in quantities causing harmful effects shall not be possible. Conditions should be more severe than for numeral 7 8 Protected against the temporary effects of immersion 8 8 8 Protected against continuous submersion Protected against continuous submersion Protected against continuous submersion Protected against continuous submersion 9Steam clean, high pressure high temp jet wash to DIN40050(German std), extends BS EN 60529:1992 8 Protected against continuous submersion Protected against continuous submersion 30 FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures Notes/Sketches Notes/Sketches FOR FACTORY CUSTOMISATION SERVICES SEE PAGE 26 CUSTOM MACHINING - PAINTING - SILK SCREENING - FULL ENCLOSURE BUILD Tel: +44 (0) 1724 273200 www.dem-uk.com/deltron-enclosures 31 About Us Enclosures For over 50 years, Deltron Enclosures has been recognised as a market leader in the manufacture and supply of industrial electronic enclosures. Established in 1946 and originally based in London (Deltron Components Limited), the brand has continued to strengthen from its early days of offering general purpose aluminium enclosures, and in more recent times, designing and manufacturing IP rated aluminium enclosures, plastic enclosures and now heavy duty and steel enclosures. Since 2000, and following the relocation to the DEM Manufacturing facility in North Lincolnshire, we have been providing a full customisation service to our customers. All enclosures can be customised and finished to your exact requirements including machining, surface treatment, nylon and powder coating, and component assembly. Typical services include Materials - ABS, aluminium and mild steel Machining - all forms of apertures Finishing - pre-treatment, including Iridite NCP Nylon / powder coating to BS and RAL standards Screen printing and engraving DEM Manufacturing is a division of the Alpha 3 Manufacturing group, which incorporates electro-mechanical sub-contract manufacturers; CCS Electronics, CTL Manufacturing and Tekdata Interconnections Limited, and electronic component distributors Eledis and Dubilier. DEM Manufacturing manufacture a wide range of electro-mechanical solutions including EMC filters (Roxburgh), aluminium enclosures (Deltron), professional audio connectors (Deltron), and broadcast patching products (bes). CCS Electronics is a sub-contract manufacturer specialising in the manufacture of cable harness, box build and electro-mechanical assembly. CCS is highly experienced in a wide range of industries including industrial, medical, wafer fab, test and measurement, military and automotive. CTL Manufacturing is a sub-contract manufacturer specialising in the manufacture of cable harness, looms, wired conduits, electro-mechanical assembly, panel and cabinet wiring. CTL has a vast wealth of experience and expertise drawn from a wide range of industries including, security, military, medical, traffic monitoring and aviation. R Contact Us DEM Manufacturing Tel: 44 (0) 1724 273200 Deltron Emcon House Fax: 44 (0) 1724 280353 Hargreaves Way Sawcliffe Industrial Park Scunthorpe, North Lincolnshire DN15 8RF Email: sales@dem-uk.com Web: www.dem-uk.com/deltron-enclosures