International Journal for Research and Development in Engineering (IJRDE) www.ijrde.com ISSN: 2279-0500 Special Issue: pp- 113-119 Wireless Electrical Energy Transfer Nanda Kumar K1, N. Naha Renjini2 and Rasmi Rajan3 1,2,3 Assistant professor, EEE Department, Hindustan University, Chennai ABSTRACT The paper will detail the need and usefulness of wireless power transmission and furthermore the feasibility of using inductive coupling as the means for wireless power transmission. Nowadays usage of smart phones, laptops and other portable electronic devices has been increased. The users of these portable devices need to recharge their devices in order to get an uninterrupted service. The main problem faced by them while recharging those devices is a need of charging device. These problems can be overcome by using a wireless connection between the device and the output port. The wireless connection can be made possible by using the electromagnetic waves. 1. INTRODUCTION The subject matter of the report will be directed towards the knowledge level of an electrical engineer. Thus some points about general circuits may not be explicitly stated as they have been taken as common knowledge for the intended audience [1-8]. However, it is intended that anyone with an interest in electrical circuits and more importantly transformer theory or electromagnetic fields would be able to understand and follow the subject matter outlined in the following document. The first section of the document will explicitly illustrate the problem and what the group intended to accomplish. With the complexity of the problem in mind and what we must accomplish our team then began research on the available means to transmit power without a physical connection. Once the initial background research was accomplished it was necessary to layout the advantages and disadvantages of all the available means for wireless power transmission [5-10]. Once all the necessary criteria for each system were known we chose the best solution for the problem. After our team had chosen upon using inductive coupling us all began to review the major theories that would determine the constraints of the system and what pieces of hardware must be designed to achieve the transmission of wireless power. Furthermore because we are transmitting power through the surrounding area we had to be sure that our system would not endanger others and be FCC (Federal Communication Commission) compliant. Once the basic system components were known our team divided up the work load, set the necessary deadlines, and began designing the following circuits and hardware: power supply, oscillator, transmission coil, receiving coil, and LED flashing circuit. After the entire system was integrated into a working unit it was time to determine how well the system operated and the feasibility of wireless power transfer through inductive coupling. Additionally, future improvements that could greatly improve the overall system will be discussed. 1.1 Problem Statement For the completion of this project, we had to wirelessly transfer the power of an AC oscillating waveform into a DC voltage on the receiving end which will be used to light an LED to demonstrate the instantaneous power transfer [11-15]. The frequency of oscillation of the AC signal must not exceed 100MHz. The power transfer needs to be done over a two feet distance or greater. The transferred AC power needs to be converted to DC power and boosted up enough to drive a low power display design, such as an LED in continuous mode. The whole system must be FCC compliant. 1.2 Possible Solutions In our research, as well as practical knowledge, we knew of three possibilities to design a device [1617]. There are the use of antennas, inductive coupling, and laser power transfer. In addition, we had to be aware of how antennas and inductive coupling would be affected by the frequency we select. 1.2.1 Antenna Antennas are the traditional means of signal transmission and would likely work. In initial research, it appears that system utilizing antennas can receive power gains based upon the shape and design of the antenna. This would allow more power actually being sent and received while also have a small input power. The difficulty comes in the trade off of antenna size versus frequency. In Methods Enriching Power and Energy Development (MEPED) 2014 113 | P a g e International Journal for Research and Development in Engineering (IJRDE) www.ijrde.com ISSN: 2279-0500 Special Issue: pp- 113-119 attempting to stay in a lower frequency, one would be require using antennas of very large size. 1.2.2 Inductive Coupling Inductive coupling does not have the need for large structures transfer power signals. Rather, inductive coupling makes use of inductive coils to transfer the power signals. Due to the use of coils rather than the antenna, the size of the actual transmitter and receiver can be made to fit the situation better. The tradeoff is for the benefit of custom size, there will be a poor gain on the solenoid transmitter and receiver. 1.2.3 Laser Power Transmission The concept of laser power transmission is addressed in the research of NASA and NASDA solar programs. Lasers would allow for a very concentrated stream of power to be transferred from one point to another. Based upon available research material, it appears that this solution would be more practical for space to upper atmosphere or terrestrial power transmission. This option would not be valid to accomplish our tasks because light wavelengths are higher than the allowable operational frequencies. 2. BLOCK DIAGRAM & DESCRIPTION the maximum amount of flux which will induce the largest voltage on a receiving coil, a large amount of current must be transferred into the transmitting coil. The oscillator is not capable of supplying the necessary current, thus the output signal from the oscillator will then be passed through a power amplifier (Power MOSFET) to produce the necessary current. A loop antenna is a radio antenna consisting of a loop (or loops) of wire, tubing, or other electrical conductor with its ends connected to a balanced transmission line. Within this physical description there are two very distinct antenna designs: the small loop (or magnetic loop) with a size much smaller than a wavelength, and the resonant loop antenna with a circumference approximately equal to the wavelength. Small loops have a poor efficiency and are mainly used as receiving antennas at low frequencies. Self-resonant loop antennas are larger. They are typically used at higher frequencies, especially VHF and UHF, where their size is manageable. One of the major improvements made to the coupling circuit was accomplished by impedance matching. When a capacitor is put in series with the transmitter coil and it is tuned to its resonant frequency, then the phase differences of the capacitor and inductor are equal and opposite. jwL =-1/jwC Figure 2.1 Block Diagram 2.1 Block Diagram Description A transformer is a static electrical device that transfers energy by inductive coupling between its winding circuits. A bridge rectifier is used for conversion of an alternating current (AC) input into a direct current (DC) output. A crystal oscillator is an electronic oscillator circuit that uses the mechanical resonance of a vibrating crystal of piezoelectric material to create an electrical signal with a very precise frequency. This frequency is commonly used to provide a stable clock signal for the driver circuit. The most common type of piezoelectric resonator used is the quartz crystal, so oscillator circuits incorporating them became known as crystal oscillators. In order to generate When this occurs the load will appear purely resistive and the maximum amount of real power will be transferred into the transmission coil as voltage and current are in phase. This maximum power transfer to the transmitter will ensure the maximum amount of current which will produce the most magnetic flux. At the receiver circuit we utilized the same concepts of impedance matching to tune the receiver circuit to the same resonant frequency as of the transmitter. This ensures that the maximum power is transmitted to the receiver coil. A parallel resonance circuit was used to maximize voltage output to the load at the receiving end. A LED is used in our circuit to indicate the power is received by the receiver. 2.2 Circuit Diagram & Description Methods Enriching Power and Energy Development (MEPED) 2014 114 | P a g e International Journal for Research and Development in Engineering (IJRDE) www.ijrde.com ISSN: 2279-0500 Special Issue: pp- 113-119 be called the coupling circuit. It is the heart of the entire system as the actual wireless power transfer is carried out here. The efficiency of the coupling circuit determines the amount of power available for the receiver system as well as how far the LED can be from its actual power source. Figure 2.2 Circuit Diagram 2.3 Power MOSFET, Transmission & Receiving Circuit Solenoid Design A solenoid configuration was used for the design of the transmitter and receiver. A solenoid is a long cylinder upon which wire is wound in helical geometry as shown in figure 2. The magnetic field at the center of the solenoid is very uniform. Usually, the length of a solenoid is several times of its diameter. The longer the solenoid the more uniform the magnetic field at the middle. In this way a solenoid is a very practical way to generate a uniform controlled magnetic field . Figure 2.4 Flux density in a solenoid The magnetic flux density in a solenoid can be approximated by the following equation: B = µ0nI Figure 2.3 Transmission & Receiving Circuit In order to generate the maximum amount of flux which will induce the largest voltage on a receiving coil, a large amount of current must be transferred into the transmitting coil. The oscillator is not capable of supplying the necessary current, thus the output signal from the oscillator will then be passed through a power amplifier to produce the necessary current. The key design aspects of the power amplifier are generating enough current while producing a clean output signal without large harmonic distortions. If the output from the amplifier was not clean with harmonic distortions the system would cease to be FCC compliant. Transmitter and Receiver Design The transmitter and receiver circuit combined can Where B is the magnetic flux density, µ0 is the permeability of free space, n is number of turns of wire per unit length and I is the current flowing through the wire. To maximize the flux linked to the receiver coil, it is imperative to increase the magnetic flux density as much as possible. The equation shows that one of the ways to increase B is to increase the current (I) going into the wire. Since all wires have some resistance, this process requires increase in the voltage put across the wires which can result in more heating in the coil. B can also be increased by increasing n. This can be accomplished by decreasing the wire size or winding wires closely. Winding wires closely can increase the overall resistance of the coil and thus increase the heating in the coil. Another way of increasing n is by winding several layers of wire which can cause insulations problems as well as decrease the diameter to length ratio. It is apparent that there are several parameters that we have to Methods Enriching Power and Energy Development (MEPED) 2014 115 | P a g e International Journal for Research and Development in Engineering (IJRDE) www.ijrde.com ISSN: 2279-0500 Special Issue: pp- 113-119 manipulate to select the appropriate tradeoff that might fit our system’s needs. As the input power to our transmitter is limited to 1W, it certainly limits the amount of current that can be pushed through the transmitter coil. Thus one of the design goals of the team was to keep the resistance low to maximize the current. In addition to that, we also strived to increase the number of turns per unit length without drastically increasing the resistance. Initially our team was using shielded wire for the coils. A major advancement was made in decreasing wire size by replacing it with magnetic wires. This wire is common copper wire but rather than having a thick insulation over the copper, it is simply coated in enamel which keeps the overall diameter of the wire much thinner compared to shielded wire. Magnetic wires also have low resistance and therefore can carry much higher current. We also utilized two complete layers of wires for the transmitter coil to increase the number of turns even more. BIG LOOPS transmitter Separation distance 3inches tried supplying the large diameter coil with a 7 volt 21 kHz sine waveform to act as the transmitter and the small diameter coil was placed next to it at various distances and the resulting voltage received was measured. Figure 2.5 Bigger Transmitter and Smaller Receiver Coil Next we conducted the same experiment however this time the coils were oriented in such a way where they were along the same axis as shown below. SMALL LOOPS receiver MEASURED VOLTAGE 7V 30mV Figure 2.6 Transmitter and Receiver Coil sharing the same axis The following data was collected with this arrangement. These steps improved the performance of our system to a great extent. Initial Experimentation In addition to the solenoid parameters, it was also necessary to determine certain parameters such as relative size of the transmitter and receiver coil, the orientation of the coils, the turns ratio as well as the operating frequency. To establish these parameters, we conducted few experiments. For our experiments we made two handmade inductive coils of different diameters (approximately 1.5 ft and 6 inches), but with equal turns (N=10). First we BIG LOOPS FOR TRANCEIVER Separat ion distance SMALL LOOPS FOR RECEIVER MEASURED VOLTAGES 0inch 7V 43mV 2inches 7V 18mV 5inches 7V 8mV Methods Enriching Power and Energy Development (MEPED) 2014 116 | P a g e International Journal for Research and Development in Engineering (IJRDE) www.ijrde.com ISSN: 2279-0500 Special Issue: pp- 113-119 Higher frequency is preferred for greater power transmission over all distances. This agrees with Faraday’s Law as the induced voltage is dependent on the frequency. The large number of turns at the transmitter would create more magnetic flux density which can result in high flux linkage. The major concern at the receiver was to find the optimum number of turns while keeping the resistance of the receiver coil minimal. Further experimentation showed that the turn’s ratio of transmitter and receiver coil had no effect on the system whatsoever due to the large distance between the coils. From these simple tests we realized four major points of emphasis that would be crucial in designing an efficient inductive coupling system: • • • The coils should be oriented such that they share the same axis The receiver should be larger than the transmitter The higher the frequency the more power can be transferred over a given distance After conducting several experiments with longer solenoids and different number of turns, we arrived at the final parameters that seem to provide the maximum power transfer between the transmitter and receiver coils. 3. HARDWARE DESCRIPTION 3.1 System Design With all the necessary background research completed it became clear what basic design components the entire system would require. First we needed a method to power the transmission side of the system. The power supply would then power an oscillator which would provide the carrier signal with which to transmit the power. Oscillators are not generally designed to deliver power, thus it was necessary to create a power amplifier to amplify the oscillating signal. The power amplifier would then transfer the output power to the transmission coil. Next, a receiver coil would be constructed to receive the transmitted power. However, the received power would have an alternating current which is undesirable for lighting a LED. The entire system can be seen in the figure. Figure 3.1 Project hardware 3.2 Power Supply Enclosure Figure 3.2 Power Supply Enclosures The main design aspects our team wanted to incorporate in the power supply was that it could use the 230 V AC voltage found in any basic wall outlet, and use that voltage to power any necessary circuits to the system. Initially, 230volts is too large for our small circuits so we incorporated a small transformer to step down the voltage. Furthermore for any basic electrical components it would be necessary to have a DC power supply available, thus the stepped down AC voltage converted to DC by a full-wave bridge rectifier. The full-wave bridge rectifier is the KBU4D. Large capacitors were then connected to the output of the full-wave bridge rectifier to ensure that a steady DC voltage could be maintained. 3.3 Crystal oscillator, Driver Circuit & MOSFET Enclosure Methods Enriching Power and Energy Development (MEPED) 2014 117 | P a g e International Journal for Research and Development in Engineering (IJRDE) www.ijrde.com ISSN: 2279-0500 Special Issue: pp- 113-119 Figure 3.3 Crystal oscillator & Driver Hardware During the operation, the oscillation is being sustained by the crystal oscillator by taking a voltage signal from a quartz resonator. The signal is fed back to the resonator after being amplified. In this circuit, the frequency is being micro tuned by the presence of 47 µF capacitor. The 1 6Hz converted frequency can be obtained from the pin 12 of IC as it serves as its output. Based on the components used in the circuit, it will no longer require additional adjustments for the circuit to function well. 3.4 Transmitting and Receiving antenna Figure 3.4 Transmitting antenna to the system to increase its overall performance. The oscillator output wasn’t a very clean sine wave signal which increased the harmonic distortion of the signal. A pure sine wave can be generated by using better filters at the output. Currently our system is powered by a transformer that provides +18V/-18V volt rails. Our system can work with lower power. Thus one of the future improvements could be an implementation of a solar cell array to make our system more mobile. The coupling circuit can be made more efficient by altering the design in several ways. Increasing the input current to the transmitter coil would definitely enhance its performance. We can also make the signals more directional in the z direction by using a conical coil as a transmitter instead of the solenoid coil. 5. CONCLUSION Large number of institutions such as medical, industrial, educational etc. need wireless electricity transmission mechanism for its products to work efficiently, effectively and at potentially reduced costs. Plus it reduces the hassle of wires, nonrechargeable batteries and power cords at small scale. On the other hand transmission of power using wireless electricity mechanism helps to reduce the cost of power being supplied. Plus the source of power is clean and environmental friendly. The proposed research would attain following goals: 1. Development of wireless electric transmission mechanism for small scale (private sector) which is efficient and effective 2. Development of wireless electric transmission mechanism for large scale (public sector) which is efficient, effective and aimed at lower electricity production cost. 3. 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