Field Certification
Certificate of Compliance
Certificate:
2415870
Master Contract: 225996
Project:
2415870
Date Issued: 2011-05-11
Issued to:
SpectraSensors, Inc.
11027 Arrow Route
Rancho Cucamonga, CA 91730
USA
Attention: Mr. Paul Silva
The products listed below are eligible to bear CSA Field Certification Labels,
bearing the CSA Mark shown with adjacent indicators 'C' and 'US'.
Issued by:
Rich Masek, P.E.
PRODUCTS
CLASS – 2258-02: PROCESS CONTROL EQUIPMENT – For Hazardous Locations
CLASS – 2258-82: PROCESS CONTROL EQUIPMENT – For Hazardous Locations
CSA Field Certification Label(s) issued: from serial numbers C 145034 to C 145040.
Class I; Division 1; Group C, D; T6
Model HCD4000 Hydrocarbon Dew Point Analyzer, Rated 100 - 240 V, 47-63 Hz, 150 VA, MWP: 1500 PSI.
S/N
5161
5162
5163
CSA Label
C 145034
C 145035
C 145036
S/N
5165
5166
5167
CSA Label
C 145037
C 145038
C 145039
S/N
5168
CSA Label
C 145040
Note: It is the responsibility of the user to install any necessary secondary seals on the conduit.
2
DQD 507.07 Rev. 2010-04-22
Page 2
Certificate:
Project:
2415870
2415870
Master Contract: 225996
Date: 2011-05-11
APPLICABLE REQUIREMENTS
C22.1 – 2009
C22.2 No 0 – M1991
C22.2 No. 30 – M1986
C22.2 No 142 – M1987
NFPA 70:2008
UL 916 Ed 4
UL 1203:2006
Canadian Electrical Code – Part I.
General Requirements – Canadian Electrical Code Part II.
Explosion-Proof Enclosures for Use in Class I Hazardous Locations
Process Control Equipment.
National Electrical Code
Energy Management Equipment
Explosion-Proof and Dust-Ignition-Proof Electrical Equipment for Use
in Hazardous (Classified) Locations
MARKINGS
•
•
•
•
•
•
•
Submittor’s name, trademark
Model designation.
Complete electrical rating (Volts, Hertz, and VA).
Serial number.
Maximum Working Pressure (MAX 1500 PSIG).
Hazardous Location designations.
“CAUTION: KEEP COVERS TIGHT WHILE CIRCUITS ARE ALIVE” or the equivalent.
“INSTALL CONDUIT SEALS WITHIN 3 INCHES OF ENCLOSURE”
Note - Jurisdictions in Canada may require these markings to also be provided in French language. It is the
responsibility of the manufacturer to provide bilingual marking, where applicable, in accordance with the
requirements of the Provincial Regulatory Authorities. It is the responsibility of the manufacturer to determine
this requirement and have bilingual wording added to the "Markings".
METHOD OF MARKING:
The markings appear on a laminated paper nameplate that is mounted behind the window of the enclosure.
DQD 507.07 Rev. 2010-04-22
Supplement to Certificate of Compliance
Certificate:
2415870
Master Contract: 225996
The products listed, including the latest revision described below,
are eligible to be marked in accordance with the referenced Certificate.
Product Certification History
Project
Date
Description
2415870
2011-05-11
Original Field Certification. Field Certification Labels issued:
Serial numbers C 145034 to C 145040 (total of 7 labels)
Report issued.
DQD 507.07 Rev. 2010-04-22
Descriptive and
Test Report
MASTER CONTRACT: 225996
REPORT: 2415870
PROJECT: 2415870
Edition 1:
2011-05-11; Project 2415870 - Cleveland
Issued by Rich Masek, P.E.
Contents:
Certificate of Compliance – 2 pages
Supplement to Certificate of Compliance – 1 page
Description and Tests – Pages 1 to 8
Descriptive Documents – (CSA file only)
SUBMITTOR
SpectraSensors
11027 Arrow Route
Rancho Cucamonga, CA 91730
Location of Examination
Same as submittor
Location of Installation
TBD
PRODUCTS
CLASS – 2258-02: PROCESS CONTROL EQUIPMENT – For Hazardous Locations
CLASS – 2258-82: PROCESS CONTROL EQUIPMENT – For Hazardous Locations
Class I; Division 1; Group C, D; T6
Model HCD4000 Hydrocarbon Dew Point Analyzer, Rated 100 - 240 V, 47-63 Hz, 150 VA, MWP: 1500 PSI.
S/N
5161
5162
5163
CSA Label
C 145034
C 145035
C 145036
S/N
5165
5166
5167
CSA Label
C 145037
C 145038
C 145039
S/N
5168
CSA Label
C 145040
Note: It is the responsibility of the user to install any necessary secondary seals on the conduit.
The test report shall not be reproduced, except in full, without the approval of CSA International.
DQD 507.07 Rev. 2010-04-22
MASTER CONTRACT: 225996
REPORT: 2415870
PROJECT: 2415870
Page No: 2
Date Issued: 2011-05-11
APPLICABLE REQUIREMENTS
C22.1 – 2009
C22.2 No 0 – M1991
C22.2 No. 30 – M1986
C22.2 No 142 – M1987
NFPA 70:2008
UL 916 Ed 4
UL 1203:2006
Canadian Electrical Code – Part I.
General Requirements – Canadian Electrical Code Part II.
Explosion-Proof Enclosures for Use in Class I Hazardous Locations
Process Control Equipment.
National Electrical Code
Energy Management Equipment
Explosion-Proof and Dust-Ignition-Proof Electrical Equipment for Use
in Hazardous (Classified) Locations
MARKINGS
•
•
•
•
•
•
•
Submittor’s name, trademark
Model designation.
Complete electrical rating (Volts, Hertz, and VA).
Serial number.
Maximum Working Pressure (MAX 1500 PSIG).
Hazardous Location designations.
“CAUTION: KEEP COVERS TIGHT WHILE CIRCUITS ARE ALIVE” or the equivalent.
“INSTALL CONDUIT SEALS WITHIN 3 INCHES OF ENCLOSURE”
Note - Jurisdictions in Canada may require these markings to also be provided in French language. It is the
responsibility of the manufacturer to provide bilingual marking, where applicable, in accordance with the
requirements of the Provincial Regulatory Authorities. It is the responsibility of the manufacturer to determine
this requirement and have bilingual wording added to the "Markings".
METHOD OF MARKING:
The markings appear on a laminated paper nameplate that is mounted behind the window of the enclosure.
ALTERATIONS
Markings as described above.
FACTORY TESTS
none
DQD 507.07 Rev. 2010-04-22
MASTER CONTRACT: 225996
REPORT: 2415870
PROJECT: 2415870
Page No: 3
Date Issued: 2011-05-11
DESCRIPTION
The Model HCD4000 is an automated Hydrocarbon Dew Point Analyzer and consists of an assembly of certified
components. The components are mounted within a cULus listed Adalet enclosure XCE-121806 explosionproof
enclosure for use in Class I, Div 1, Groups B, C and D. The enclosure is modified by Adalet to add four ¾” NPT
threaded holes (two on each side of the enclosure) and three ½” NPT threaded holes on the bottom. The two
holes on the right side of the enclosure are for power entry, the two holes on the left side of the enclosure are for
signal entry. Two of the holes on the bottom of the enclosure are for gas entry and exit and the third hole is for a
breather/drainer. The maximum enclosure dimensions are approximately 17” by 22” x 9-1/2”. The threaded
openings for the gas entry and exit are each fitted with a flame arrestor.
The Model HCD4000 is rated for -10 to 40 °C ambient temperature.
Mounted interior to the enclosure are the following critical components:
Ground Terminal Block
Manufacturer: WAGO
Model: 280-837
Status: cCSAus
Electrical Rating: N/A
Neutral Terminal Block
Manufacturer: WAGO
Model: 280-833
Status: cCSAus
Electrical Rating: 600 V, 35 A, 22-10 AWG wire
Supply Terminal Block
Manufacturer: WAGO
Model: 280-831
Status: cCSAus
Electrical Rating: 600 V, 6.3 A, 22-10 AWG wire
Fused Terminal Block
Manufacturer: WAGO
Model: 282-122
Status: cCSAus
Electrical Rating: 600 V, 6.3 A, 22-10 AWG wire
Fuse
Manufacturer: Littelfuse
Model: F1AL
Status: CSA,
Electrical Rating: 2.5 A, 250 VP
5 Vdc Power Supply
Manufacturer: Meanwell
Model: MDR-60-5
Status: cULus
Electrical Rating: Input: 100-240 Vac, Output 5 V, 10 A, 60 °C
DQD 507.07 Rev. 2010-04-22
MASTER CONTRACT: 225996
REPORT: 2415870
PROJECT: 2415870
Page No: 4
Date Issued: 2011-05-11
5 Vdc Power Supply
Manufacturer: Meanwell
Model: MDR-20-5
Status: cULus
Electrical Rating: Input: 100-240 Vac, Output 5 V, 3.0 A, 50 °C
24 Vdc Power Supply
Manufacturer: Meanwell
Model: MDR-10-24
Status: cULus
Electrical Rating: Input: 100-240 Vac, Output 24 V, 0.42A, 60 °C
Wiring
Manufacturer: SAB Cable
Model: UL Style 1015, CSA Type TEW
Status: CSA,
Electrical Rating: 600 V, 105 °C, VW-1, FT1
Digital Output Relay
Manufacturer: Omron
Model: G6E 134P-ST-US-DC5
Status: CSA, UL
Electrical Rating: Coil - 40 mA @ 5 Vdc; Contacts - 2A @ 30 Vdc
Digital Output Terminal Blocks
Manufacturer: Phoenix Contact
Model: PITTB 2,5
Status: CSA,
Electrical Rating: 300 V/20 A
The explosionproof Adalet enclosure is fitted with the following:
Breather/Drain
Manufacturer: HLS
Model: Bd.1/2.S ½” NPT
Status: cCSAus certified for Class I, Groups A, B, C, D
Flame Arrestor
Manufacturer: Adalet
Model: XFAX2
Status: CSA,
for Class I, Groups B, C, D
The hydrocarbon gas measured by the HCD4000 may be at a pressure up to 1500 psi. The following components
are used to contain the gas:
Flame Arrestor
Manufacturer: Adalet
Model: XFAX2
for Class I, Groups B, C, D
Status: CSA,
Rating:
DQD 507.07 Rev. 2010-04-22
MASTER CONTRACT: 225996
REPORT: 2415870
PROJECT: 2415870
Page No: 5
Date Issued: 2011-05-11
NPT/Compression Fittings
Manufacturer: Swagelok
Model: SS-200-1-2
Rating: 10,000 psi
NPT/Compression Fittings
Manufacturer: Swagelok
Model: SS-400-1-2, SS-200-1-8
Rating: 8,000 psi
1/8” Tubing
Manufacturer: Swagelok
Model: 1/8”
Rating: 8,500 psi
¼” Tubing
Manufacturer: Swagelok
Model: ¼”
Rating: 4,700 psi
Gas Manifold
Manufacturer: Ideal CNC
Model: custom
Rating: tested
Gas Cell
Manufacturer: Ideal CNC
Model: custom
Rating: tested
Pressure Transducer
Manufacturer: Ashcroft
Model: G2
Rating: 0 to 2000 psig; proof pressure: 4000 psig; burst pressure: 10,000 psig
DESCRIPTIVE DOCUMENTS
Description
Enclosure Modification
HCD4000 Labeling
HCD4000 Analyzer Assembly
HCD4000 Outline/Wiring
DQD 507.07 Rev. 2010-04-22
Document
1400002329
1700002136
8000002598
8400002317
Revision
1
C
1
1
MASTER CONTRACT: 225996
REPORT: 2415870
PROJECT: 2415870
PHOTOGRAPHS
DQD 507.07 Rev. 2010-04-22
Page No: 6
Date Issued: 2011-05-11
Model HCD4000
MASTER CONTRACT: 225996
REPORT: 2415870
PROJECT: 2415870
Page No: 7
Date Issued: 2011-05-11
HCD4000 Internal View
Representative Nameplate
DQD 507.07 Rev. 2010-04-22
MASTER CONTRACT: 225996
REPORT: 2415870
PROJECT: 2415870
Page No: 8
Date Issued: 2011-05-11
TEST REPORT
The product is an assembly of certified components.
The following tests were performed on the assembly.
Ratings:
Measured Voltage:
Measured Current:
Calculated VA:
100.1 Vac
1.097 A
109 VA
120.3 Vac
0.936 A
112 VA
132.1 Vac
0.870 A
114 VA
216.1 Vac
0.694 A
150 VA
240.2 Vac
0.675 A
162 VA
The 150 VA on the nameplate is acceptable as the 162.1 VA does not exceed the marked rating by more
than 10%
Temperature Rise:
Temperature rise measurements were made with a representative unit operating at 240 Vac. The internal
temperature rise below the power supplies was measured as 11 K, including a 5 K uncertainty. With a
rated 40 °C ambient temperature, the maximum temperature is calculated as 51 °C. The MDR-60-5 and
the MDR-10-24 are rated to 60 °C and no derating is required. The MDR-10-5 must be derated from 3 A
to 2.9 A. The MDR-10-5 V power supply is used at a maximum of approximately 1 A.
The top of the enclosure was measured as having a 11 K rise, including a 5 K uncertainty. This is
consistent with a T6 temperature classification.
Dielectric Test:
Each unit was tested at 1500 Vac for one minute between supply and neutral conductors shorted together
and the enclosure. The two power supplies were disconnected during this test.
Explosive Seals test:
The manifold and piping was tested at 4716 psi for 2 minutes. There was no leakage or rupture at this
pressure. This is consistent with a 1500 psi rating. The Ashcroft Pressure Sensor and the flame arrestors
were removed during this test based upon their published rating.
No further testing was deemed necessary.
End of Report
DQD 507.07 Rev. 2010-04-22