DC / DC Converter Series ZAD High power density Slim line Single Output Galvanic isolated Input voltage 24VDC; 60VDC Ouput voltage: 110VDC, 24VDC; Output power 200W Very high efficiency up to 95% Flexible slim line case for 19"- and OEM applications Parallel and n+1 redundant operation Up to 6 units to be connected in parallel with current sharing Option: for harsh environment applications, conformal coating and ruggedised The ZAD series of single output DC/DC converter provides up to 200W in an extremely compact package over a wide range of input and output variations. Available in one and the same package size, the high efficiency ZAD delivers a convection cooled 200W in a 19", 3U or open frame chassis. The ZAD series comes with a host of features including high power density, optimized design topology depending on the relation of input and output voltage, free convection cooling, efficiency up to 95%, high ambient and storage temperature range and excellent protection of input, output and over temperature, external ON/OFF, parallel and n+1 redundant operation for higher power application. Nominal output voltages with ±5% adjustment range and user defined set-points. ZAD carries safety certificates as per EN60950 for industrial application as well as being compliant with all relevant EMC emission and immunity standards. The product can also be conformal coated and ruggedised for use in harsh environments. With convection cooled power capability of 200W the ZAD is ideal for use in a wide range of applications: industrial, automotive and rail, automation, energy and safety. Protection -Output, -Input: Output over load/short circuit >100% of rated I max: fold back of Vout and <120% limiting Iout and/or set converter to hick up mode Over voltage protection >120% of Vout nominal shut-off permanently, restart with input voltage recovery Protection for sudden load removal Over temperature protection Shut-off the converter and automatic recovery when Output: temperature reduces. Output voltage see table Input under voltage Vin 24V: <16.8 V converter turns Output current see table protection off and recovers automatically Output voltage adjustment ±5% of nominal output when input increases Minimum load current zero load conditions possible Vin 60V: <42 V converter turns off <10% load output better ±5% of and recovers automatically when nominal output input increases Output power maximum 200W Input reverse polarity with fuse and anti-parallel diode Efficiency >91 to 95 % depending on model Protecion of input from load Varistor at full load and nominal output dump and transient input Output Oring Diode available over voltage Protection of output 600W TVS optional Regulation: from load dump and Line regulation better than ±1% of Vout nominal at 25°C transient input overvoltage (at 10 - 100% ouput load ±0.02%/°K for other ambient current change) temperatures Environmental conditions: (at <10% output load current) ±5% of Vout nominal Operating temperature -25°C to +70°C Load regulation better than ±1% of Vout nominal at 25°C ambient (at 10 - 100% ouput load ±0.02%/°C for other ambient Derating 2.5% / °K from >+50°C to +70°C current change) temperatures ambient (at <10% output load current) ±5% of Vout nominal Storage temperature -40°C to +105°C Dynamic response Cooling natural convection cooling Temperature coefficient ±0.02%/K Transient response ±5% overshoot/undershoot (load step 10 to 90% of I out-max) excursion of the output Safety: Remote Sense For Vout ≤24 V: EN 60950 Remote sense compensation < 0.5 V. Safety standard Isolation input - output see table 'Isolation' No remote sense for higher Isolation input - ground see table 'Isolation' output voltages. Output ground see table 'Isolation' Ripple and noise < 0.5% pk-pk at full load 24V, 60V +30%,-20% Limited by source impedence for inputs less than 60 V DC. Active inrush current limitaiton for inputs of 60 V and above. Less than 15 A for 24 V input converters and less than 7.5 A for 60 V input converters. 2ms at nominal input and full load no decoupling diode at the input zentro-elektrik GmbH KG | Tel.: ++49 (0) 7232-31310 | Fax: ++49 (0) 7232-3131399 | E-mail: info@zentro-elektrik.de 3/43 DC / DC Converter Input: Input voltage (DC) Inrush current limiting Input current max. Hold up time Decoupling diode EMC: Input Emission Input immunity Indications: Signalization Relay for O/P ON for that converter Visual Indication Green LED for O/P ON for that converter EN 55011 Class B Transient: EN 61000-4-4 Surge: EN 61000-4-5 Conducted RF: EN 61000-4-6 Radiated RF: EN61000-4-3 Magnetic Field: EN 61000-4-8 ESD: EN 61000-4-2 Magnetic Field: EN 61000-4-9 Operation and control: Remote sense For Vout ≤24V: Remote sense compensation < 0.5V No remote sense for higher output voltages Parallel operation / Up to 6 converter in parallel load Current share sharing. Current sharing is within ±10% of the average current per converter. Ext. ON / OFF An external +5V can turn off the converter no input will turn on the converter Adjustment User adjustable potentiometer for output voltage adjustability, ±5% of Vout nominal Pin Assignment H15-connector - Sense + Sense + Output - Output Current Share Ext. ON/OFF - Input + Input Earth Size and weight: Front panel 3U, 13HP Dimensions 128.4 x 65.7 x 171.93 mm (110 x 51.6 x 171.93) mm (H x W x D) Weight810g Options: 600W Transient - voltage supressor - diode Isolation: Rel. CO Rel. Base Rel, NC; NO z4 d6 z8, d10 z12, d14 z16 d18 z20 z24, d26 z28, d30 z32 Input Output Input to output Input to Body Output to Body < 60 V 60 - 130 V 130 - 250 V 60 - 130 V 60 - 130 V 130 - 250 V 130 - 250 V < 60 V < 60 V < 60 V 60 - 130 V 130 - 250 V 60 - 130 V 130 - 250 V 500 Vrms 2 kVrms 3 kVrms 2 kVrms 3 kVrms 3 kVrms 3 kVrms 500 Vrms 1 kVrms 1.5 kVrms 2 kVrms 1 kVrms 2 kVrms 2 kVrms 500 Vrms 500 Vrms 500 Vrms 1 kVrms 2 kVrms 1 kVrms 2 kVrms Type Table: Input Voltage Output (V) Voltage (V) / Current (A) 24 48 48 60 110 110 220 220 24 / 8 110 / 1.8 48 / 4 110 / 1.8 24 / 8 48 / 4 24 / 8 110 / 1.8 Model number R+D Status ZAD24/24/8 ZAD48/110/1.8 ZAD48/48/4 ZAD60/110/1.8 ZAD110/24/8 ZAD110/48/4 ZAD220/24/8 ZAD220/110/1.8 finished under development design status finished under development under development design status design status Information & specifications contained in this data sheet are believed to be correct at the time of publication. However, Zentro-Elektrik accept no responsibility for consequences arising from printing errors or inaccuracies. Specifications are subject to change without notice. 3/44 zentro-elektrik GmbH KG | Tel.: ++49 (0) 7232-31310 | Fax: ++49 (0) 7232-3131399 | E-mail: info@zentro-elektrik.de