EK250 SAVANNAH • GEORGIA • USA THE COMPANY • CZM has over 40 years of foundation equipment manufacturing experience with a wide range of models for multiple applications: drilled shafts, CFA, driven piles with hydraulic hammers, secant piles, micro piles, and anchoring, among others. • CZM Foundation Equipment’s USA manufacturing facility is located in Savannah, Georgia. • CZM Foundation Equipment has designed their models with the after sales being priority. Quality and service are the main ingredients to a quality machine, this is one of the direct reasons CZM uses Caterpillar as a base, the Caterpillar bases are not only operator and maintenance friendly but by using Caterpillar it enables the customer access to the large and already nationally established Caterpillar Network. • CZM is the world’s largest manufacturer of CFA drilling rigs, featuring the revolutionary torque mechanism “Bottom Drive CFA”, an internationally recognized CZM patent. 02 | CZM FOUNDATION EQUIPMENT EK250 Mounted on CAT336HHP TIER IV. ’’ 02 | CZM FOUNDATION EQUIPMENT APPLICATION The EK250SM from CZM has been designed for high performance and versatility. It is a reliable drilling rig mounted on a CAT336HHP TIER IV base, keeping the operation and maintenance extremely friendly and efficient. main components. The big inner passage is a main feature of the unique CZM’s patented mechanism “Bottom Drive CFA” which allows this drilling rig the versatility of fast, easy and economic conversion for different applications such as drilled shafts, CFA and displacement pile. The robust design of the EK250SM rotary , is due to the largest inner passage diameter of its class. This allows this model to deliver higher drilling torque, the use of stronger Kelly bars and longer life time of The combination of hydraulic extended crawlers, centralized parallelogram and the mast made of a light weight / high yield strength “weldox” steel enable this model the safest stability. BOTTOM DRIVE CFA Torque transmission mechanism Auger Notches Keyways Rotary head EK250 EK250 EK250 EK250 EK250 EK250 DISPLACEMENT PILE DRILL SHAFT PILE CONTINUOUS FLIGHT AUGER PILE SHORT MAST VERSION Depth (max.): 88 ft / 27 m Diameter (max.): 24 in / 600 mm Depth (max.): 246 ft / 75 m Diameter (max.): 156 in / 4,000 mm Depth (max.): 88 ft / 27 m Diameter (max.): 32 in / 800 mm Depth (max.): 80 ft / 25 m Diameter (max.): 156 in / 4,000 mm 04 | CZM FOUNDATION EQUIPMENT EK250 TECHNICAL SPECIFICATIONS KELLY BAR STANDARD MAST APPLICATION 159 ft 246 ft 156 in 48 m 75 m 4,000 mm 72 ft 80 ft 156 in 22 m 25 m 4,000 mm 234,500 lbf.ft 8-23 rpm 40-98 rpm 31,800 kgf.m 8-23 rpm 40-98 rpm 73,326 lbf 81,814 lbf 19 ft 8 in 33,000 kgf 37,000 kgf 6,000 mm 58,700 lbf 54,200 lbf 175 ft/min 245 ft/min 1.1/8 in 22.5/16 in 26,500 kgf 24,000 kgf 54 m/min 75 m/min 28 mm 566 mm 22,000 lbf 3/4 in 16.5 in 10,000 kgf 19 mm 420 mm 15º 5º 7.5º / 7.5º 15º 5º 7.5º / 7.5º Max. Drilling Depth (standard version - interlocking kelly bar) Max. Drilling Depth (friction kelly bar) Max. Drilling Diameter KELLY BAR SHORT MAST APPLICATION Max. Drilling Depth (interlocking kelly bar) Max. Drilling Depth (friction kelly bar) Max. Drilling Diameter ROTARY HEAD Max. torque (nominal) Working speed Spin off speed CROWD SYSTEM Cylinder Pull-down force (nominal) Cylinder Pull-up force (nominal) Cylinder stroke MAIN WINCH Max. pull-force effective (1st layer) Max. pull-force effective (1st layer - 2nd speed) Line speed (1st layer) Max. line speed (2nd speed) Cable diameter Drum diameter (1st layer) AUXILIARY WINCH Max. pull-force effective (1st layer) Cable diameter Drum diameter (1st layer) MAST INCLINATION Backward Forward Sideways DIESEL ENGINE CAT336HHP TIER IV (CAT® C9.3 ACERT™)* Exhaust Emission Standard Gross Power – SAE JI995 Displacement Fuel tank HYDRAULIC SYSTEM Main circuit pressure (max.) Main circuit Flow rate (max.) Hydraulic oil tank (CAT + additional) AUXILIARY HYDRAULIC SYSTEM Pump Displacement Auxiliary circuit flow rate (max.) UNDERCARRIAGE Track length Length to center of rollers Transport position width (retracted) Operation position width (extended) Track shoes width Max. drawbar pull Max. travel speed TRANSPORT Overall Height (Standard Mast) Overall Height (Short Mast) Transport Length (Standard Mast) Transport Length (Short Mast) Transport Width (Standard Mast / Short Mast) Max. transport Weight (Standard Mast) Min. transport Weight (Standard Mast) Transport Weight (Short Mast) GENERAL DATA Overall height (Working position; Standard mast) Overall height (Working position; Short mast) Operation weight (Standard mast) Operation weight (Short mast) EPA Tier 4 (Interim) 323 hp 568 in³ 164 gal EPA Tier 4 (Interim) 241 kW 9.3 L 620 L 5,076 psi 127 gal/min 67.4 gal 350 bar 480 L/min 255 L 3.66 in³ 29 gal/min 60 cc3 108 L/min 19 ft 3 in 16 ft 5 in 9 ft 10 in 14 ft 1 in 31.1/2 in 51,930 lbf 3.1 mph 5,880 mm 5,000 mm 3,000 mm 4,300 mm 800 mm 23,100 kgf 5 km/h 10 ft 10 in 11 ft 9 in 64 ft 6 in 44 ft 2 in 9 ft 10 in 163,300 lb 110,000 lb 102,300 lb 3,295 mm 3,570 mm 19,670 mm 13,470 mm 3,000 mm 74,000 kg 50,000 kg 46,500 kg 83 ft 2 in 31 ft 4 in 180,800 lb 161,900 lb 25,360 mm 9,560 mm 82,000 kg 73,500 kg Specifications are subject to change without notice. CZM FOUNDATION EQUIPMENT | 05 50 in / 1,270 mm EK200 16 ft 5 in / 5,000 mm 19 ft 3 in / 5,880 mm 11 ft 8 in / 3,530 mm 06 | CZM FOUNDATION EQUIPMENT 19 ft 8 in / 6,000 mm - STROKE 17 ft 7 in / 5,350 mm 67 in / 1,700 mm 83 ft 2 in / 25,360 mm 47 ft 8 in / 14,535 mm 7 ft 2 in / 2,190 mm GENERAL DIMENSIONS 11 ft 2 in - 14 ft 9 in 3,400 - 4,500 mm 31 1/2 in / 800 mm 9 ft 10 in - 14 ft 1 in 3,000 - 4,300 mm 10 ft 10 in / 3,295 mm TRANSPORT POSITION EK250 16 ft 5 in / 5,000 mm 18 ft 18 in / 5,690 mm 19 ft 3 in / 5,880 mm 26 ft 7 in / 8,100 mm 64 ft 6 in / 19,670 mm 10 ft 10 in / 3,295 mm Weight: 163,300 lb / 74,100 kg EK250 18 ft 8 in / 5,690 mm 19 ft 3 in / 5,880 mm 18 ft 1 in / 5,520 mm 56 in / 17,090 mm 20 in / 500 mm Weight: 13,000 lb 5,900 kg Weight: 19,000 lb 8,600 kg 93 in / 2,355 mm 29 in / 730 mm 2 ft / 610 mm 50 in / 1,260 mm 43 in / 1,100 mm Weight: 110,000 lb / 49,900 kg (removing Rotary, Lower Mast and Counterweights) 85 in / 2,140 mm 83 in / 2,100 mm Weight: 3,700 lb 1,700 kg Weight: 17,600 lb 8,000 kg CZM FOUNDATION EQUIPMENT | 07 5 ft 10 in 1,770 mm 27 ft 5 in / 8,355 mm 31 ft 4 in / 9,560 mm GENERAL DIMENSIONS SHORT MAST 16 ft 5 in / 5,000 mm 19 ft 3 in / 5,863 mm 10 ft 6 in / 3,200 mm 19 ft 3 in / 5,000 mm 19 ft 3 in / 5,863 mm 36 in 900 mm 11 ft 9 in / 3,570 mm TRANSPORT POSITION SHORT MAST 16 ft 5 in / 5,000 mm 19 ft 3 in / 5,863 mm 3 ft 11 in 1,205 mm 20 ft 4 in / 6,200 mm 43 ft 6 in / 13,268 mm Weight: 134,300 lb / 61,000 kg 11 ft 9 in / 3,570 mm 93 in / 2,355 mm 4ft 7in / 1.397mm 5ft / 1.525mm 2ft / 614mm 2ft / 610 mm 83 in / 2,100 mm 7,800 7,800 - 3,500 7,800 - 3,500 lb - kg 3,500 kg kg 500 6,500 kgkg14,400 lb - 6,500 kg lb lb 10,200 10,200 10,200 lb - 4,600 lbkg lb - 4,600 - 4,600 kgkg 7,800 lb - 3,500 kg 400 lb - 6,500 kg 10,200 lb - 4,600 kg Weight: 19,000 lb 8,600 kg Optional Weight: 13,000 lb 5,900 kg 08 | CZM FOUNDATION EQUIPMENT Weight: 10,200 lb 4,600 kg 11 ft 10 in 3,600 mm 16 ft 5 in / 5,000 mm 19 ft 3 in / 5,863 mm Weight: 102,300 lb / 46,500 kg 20 ft 4 in / 6,200 mm 42 ft 3 in / 12,868 mm KELLY BAR CASED DRILLED SHAFT PILES KCL Reference only. Depth and diameter will depend on the soil condition. CASING DIAMETER 84 in / 2,130 mm 80 in / 2,000 mm 70 in / 1,800 mm 60 in / 1,500 mm 50 in / 1,300 mm MAXIMUM DEPTH 64 ft / 19 m 68 ft / 21 m 77 ft / 23 m 90 ft / 27 m 108 ft / 33 m • Maximum length of each casing element 18 ft (5,500 mm) • It can be optionally equipped with a casing oscillator, powered by the drilling rig, for greater diameters and depth of casing. EK250 HGT 90 mm 100 mm 480 mm EK250 Ø 62 mm (x2) 200EK250x 200 mm DPT KOP EK250 KELLY BAR CHOICES FOR STANDARD MAST NUMBER OF ELEMENTS Standard 4/160 (48) Interlock Short 4/127 (38) Interlock Long 4/199 (60) Interlock Short 5/159 (48) Friction Long 5/246 (75) Friction 4 4 4 5 5 DEPTH - DPT 160’ / 48,650 127’ / 38,650 199’ / 60,650 159’7” / 48,650 246’ / 75,000 TRANSPORT - KCL (ft in/mm) 47’8” / 14,535 39’4” / 11,985 57’6” / 17,535 39’4” / 11,985 59’11” / 18,255 HGT (ft in/mm) 18’7” / 5,670 18’7” / 5,670 10’ / 3,048 18’7” / 5,670 7’8” / 2,330 KOP (ft in/mm) 167’10” / 51,150 135’ / 41,150 207’1” / 63,150 167’10” / 51,150 254’3” / 77,500 WEIGHT (lb/kg) 17,500 / 8,000 15,400 / 7,000 20,700 / 9,400 16,600 / 7,500 24,500 / 11,000 KELLY BAR CHOICES FOR SHORT MAST NUMBER OF ELEMENTS Standard 5/55 Interlock 7/80 Friction 5 7 DEPTH - DPT 55’ / 16,800 80’ / 25,000 TRANSPORT - KCL 15’ 2” / 4,600 15’ 2” / 4,600 HGT (ft in/mm) KOP (ft in/mm) 3’ 2” / 980 75’ 5’’ / 23,000 3’ 2” / 980 84’ / 26,000 WEIGHT (lb/kg) 13,000 / 5,860 14,500 / 6,500 CZM FOUNDATION EQUIPMENT 2,000 mm / 80 in The standard kelly has 4 interlocking elements and reaches 160 ft (48 m) depth. | 09 93 in / 2.355 mm 50 1/2 in / 1,280 mm ROTARY 31 1/2 in / Ø 800 mm 83 in / 2,100 mm TORQUE DIAGRAM 246,500 232,000 217,500 203,000 188,500 174,000 159,500 145,000 130,500 116,000 101,500 87,000 72,500 58,000 43,500 29,000 14,500 0 1st Gear 2nd Gear 3rd Gear 0 5 10 15 20 25 TORQUE (lbf.ft) TORQUE (kgf.m) TORQUE X WORKING SPEED (NOMINAL) 34,000 32,000 30,000 28,000 26,000 24,000 22,000 20,000 18,000 16,000 14,000 12,000 10,000 8,000 6,000 4,000 2,000 0 30 ROTATION (rpm) 4th Gear 5th Gear 6th Gear 0 20 40 60 80 ROTATION (rpm) 10 | CZM FOUNDATION EQUIPMENT 100 120 50,400 46,800 43,200 39,600 36,000 32,400 28,800 25,200 21,600 18,000 14,400 10,800 7,200 3,600 0 140 TORQUE (lbf.ft) TORQUE (kgf.m) TORQUE X SPIN-OFF SPEED (NOMINAL) 7,000 6,500 6,000 5,500 5,000 4,500 4,000 3,500 3,000 2,500 2,000 1,500 1,000 500 0 The mast is made of special steel called “Weldox” that has a yield strength 2,8 times higher than regular ASTM A36 steel. It means that with less weight the EK250SM can have better stability and displacements on the job site and easier transport handlings CZM FOUNDATION EQUIPMENT | 11 USA SAVANNAH WWW.CZM-US.COM 145 East Industrial Boulevard Pembroke • Georgia • 31321 United States • Phone: (912) 200-7654 Specifications are subject to change without notice.