DOUBLE ACTING CYLINDERS, Ø 32 to 100 mm
CONFORMING TO
ISO 15552-AFNOR NF ISO 15552-DIN ISO 15552 STANDARDS
SERIES 453 - TYPE: PES (with profiled barrel)
P229-GB-R4
B
DOUBLE ACTING PNEUMATIC CYLINDERS - TYPE PES WITH PROFILED BARREL
POSITION DETECTOR
Reed switch or magnetoresistive (MR) type for assembly into T-slot groove.
T-SLOT AND DOVETAIL
GROOVES
Grooves in 4 different
positions
(to be specified on order).
ACCURATE CUSHIONING
by means of micrometer
screws (captive screws).
ESTHETIC DESIGN
Cylinders with profiled barrel in hardanodized aluminium.
PNEUMATIC
CUSHIONING
with large cushioning
length.
EASY FITTING
Large choice of
standard fittings
and rod ends.
BARREL/END CONNECTION WITH TIE-RODS
(Ø32-100)
STURDY DESIGN
Rod in hard
chrome steel.
POSITION DETECTOR
REED switch or magnetoresistive (MR) type for
assembly into dovetail
groove.
ACCURATE ROD
GUIDING
by means of a highperformance self-lubricating bearing and
non-abrasive scraper
seal.
EASY
MAINTENANCE
PES cylinders do not
require any lubrication.
STANDARD SWIVEL
TRUNNION MOUNT
As a fastening option this
trunnion slides on the
barrel for on-site positioning.
Barrel/end connection with tierods on cylinders Ø 32-100 mm
EASY POSITION DETECTOR MOUNTING
PES CYLINDER WITH DETECTOR
FOR ASSEMBLY INTO T-SLOT GROOVE
(see leaflet P292)
Cable cover
and holder
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P229-2
PES CYLINDER WITH "COMPACT" DETECTOR
FOR ASSEMBLY INTO DOVETAIL GROOVE
(see leaflet P293)
Cable cover
and holder
POSITION OF THE T-SLOT AND THE DOVETAIL GROOVES
Series 453 PES cylinders offer the advantage of being able to position the T-slot grooves on the cylinder in 4 different positions
with reference to the axes of the pressure supply ports. The position must be specified when defining the cylinder code.
STANDARD POSITION OF THE T-SLOT GROOVES
Axis of the supply ports
Pressure supply ports
and T-slot grooves
B
12 O'CLOCK POSITION
(standard)
Ø 32 mm
3 T-slot grooves
1 dovetail groove
Ø 40 mm
3 T-slot grooves
2 dovetail grooves
Ø 50 mm
4 T-slot grooves
3 dovetail grooves
"T"
"T"
"T" "T"
Ø 63 -100 mm
4 T-slot grooves
4 dovetail grooves
"T"
OTHER POSSIBLE POSITIONS (consult us)
3 O'CLOCK POSITION
9 O'CLOCK POSITION
Pressure supply
ports
6 O'CLOCK POSITION
Pressure supply
ports
Pressure supply
ports
T-slot
grooves
T-slot
grooves
T-slot grooves
RANGE OF STANDARD MOUNTINGS (see page P242)
Front flange
Rear flange
Feet
Cap, detachable clevis,
or with spherical eye
Cap, detachable eye,
or with spherical eye
Angular clevis bracket,
or with sperical eye
Centre trunnion
Trunnion supports
Female rod clevis
Sperical bearing
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P229-3
ISO-AFNOR-DIN AIR CYLINDERS Ø 32 to 100 mm
MAGNETIC DETECTION
The cylinder type PES, dia. 32 to 100 mm, onto which detectors can be mounted, has a force line spectrum according
to CNOMO E 530 52 809. Field values: 7.5 m Tesla at point
MT and a maximum of 2 m Tesla at the fringe of the force line
spectrum (1 m Tesla = approx. 10 Gauss).
AH
AL
MT
AH
AL
32
40
6
8
6
9
Ø cylinder
50 63
7
10
8
10
80
100
9
11
6
12
mm
▲
Optimal position detection is guaranteed when using our Reed
switch, magneto-resistive or magneto-inductive type detectors,
see contents below.
Air cylinders equipped with a magnet (M) designed to operate in
combination with magnetic position detectors (DM). These air cylinders can be equipped with one or more magnetic position detectors
(without contact) attached to the barrel. They allow limit positions and
intermediate piston positions to be detected.
(M)
DEFINING THE PART NUMBER OF A Ø 32 TO 100 mm ISO/AFNOR/DIN AIR CYLINDER
PES
..
P
A/NA
...
– DM
Air cylinder type: prefix PES
Air cylinder diameter (in mm)
Cylinder with profiled barrel : suffix P
Adjustable pneumatic end-of-stroke cushioning: suffix A
Non-cushioned (elastic cushioning): suffix NA
Length of stroke(in mm)
Air cylinder designed to receive magnetic position detectors (non-magnetic barrel) = suffix DM
ORDERING
When ordering, please specify (for more details see page 7) :
453 5. ... ....
AIR CYLINDER
The standard air cylinder code or part number
The code or part number of any option(s)
MOUNTINGS
The code and quantity of any mountings
:
434 .. ...
DETECTORS
The code and quantity of any position detectors
:
881 .. ...
+
... ...
CONTENTS
Standardisation of dimensions and interchangeability __________________________________________________page 5
Defining the diameter of a cylinder _________________________________________________________________page 6
Double acting air cylinders Ø 32-100 mm ____________________________________________________________page 7
Mountings ____________________________________________________________________________________see P242
Overall dimensions _____________________________________________________________________________page 8
Magnetic position detector, Reed-switch type - for T-slot groove ___________________________________________see P292
Magnetic position detector, magneto-resistive type (MR) - for T-slot groove __________________________________see P292
Magnetic position detector, Reed-switch type - COMPACT type __________________________________________see P293
Magnetic position detector, magneto-resistive type (MR) - COMPACT type __________________________________see P293
All leaflets available at: www.ascojoucomatic.com
P229-4
STANDARDIZATION OF DIMENSIONS AND INTERCHANGEABILITY
STANDARDS OF CYLINDERS Ø 32 to 320 mm
INTERCHANGEABILITY
between standards
within the standard
ISO 15552 cylinders (year: 2004)
This new international standard cancels and replaces ISO 6431.
It defines the outer dimensions of a bare cylinder and equipped
with its mountings.
ASCO JOUCOMATIC cylinder, type PES, complies with
the international standards
AFNOR NF ISO 15552 (june 2004) - DIN ISO 15552
Full interchangeability
b e t we e n
t h e
manufacturers is achieved
at every level:
• bare cylinder,
• each mounting,
• complete unit.
▲
B
For full interchangeability with ISO 15552,
ISO 6431 c y l i n der must be
equipped with its
mountings,and reciprocally.
These standards fully include the international standard ISO 15552.
L'AFNOR NF ISO 15552 is completed with a definition of the rod diameters MM and cancels and replaces standard NFE 49003 parts 1 to 3.
ASCO JOUCOMATIC cylinder, type PES, complies with
the international standards
ISO 6431 cylinders (year: 1983)
▲
This international standard defined a cylinder unit equipped with
its mountings without specifying the bare cylinder alone. It is
cancelled and replaced by above standard ISO 15552.
SA+
XA+
A0
TR
ASCO JOUCOMATIC cylinder, type PES, complies with
the international standards
AFNOR NFE 49003 - VDMA 24562 cylinders (year: 1992)
These standards first define the outer dimensions of a bare
cylinder and then its mountings; the cylinder with its mountings
installed then corresponds to a cylinder unit according to above
standard ISO 6431
Full interchangeability
between the manufacturers
is achieved at every level:
• bare cylinder,
• each mounting,
• complete unit.
CNOMO 06.07.02/AFNOR NFE 49001 cylinders (year: 1968)
The French standards define first all the external dimensions of
a bare cylinder then the mountings
Full interchangeability
between the manufacturers
is achieved at every level:
• bare cylinder,
• each mounting,
• complete unit.
A cylinder to AFNOR NFE
49003 - either bare or
equipped with its mountings - is interchangeable
with a cylinder to AFNOR
NF ISO 15552 and vice
versa.
▲
▲
Ø AB
AH
Ø
Interchangeability
between manufacturers
is achieved by replacing
both the cylinder and its
mountings.
No interchangeability can
be achieved between
CNOMO/NFE 49001
cylinder (bare or
equipped) and AFNOR
NFE 49003 cylinder or
ISO 6431 cylinder, and
reciprocally.
▲
ASCO JOUCOMATIC cylinder, type PCN series 437,complies
with the French standards
Note : ISO 6432 and AFNOR NFE 49030 standards apply only to mini-cylinders Ø 8 to 25 mm.
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P229-5
DEFINITION OF THE DIAMETER OF A CYLINDER
• THE DYNAMIC EFFORT DEVELOPED BY A CYLINDER
EXAMPLE: Calculate a cylinder to lift a load of 130 daN with a
pressure of 7 bar (gauge pressure).
F = Pressure x piston area x efficiency
The efficiency of a cylinder depends on the diameter of the cylinder,
on the pressure and on its mechanical construction.
The graph and a chart below show the dynamic effort developed
by a cylinder at the piston rod, at various supply pressures.
Theoretical
dynamic effort =
8
8
Ø3
2
Ø4
0
20 Ø 50
Ø6
3
50 Ø 8
0
Ø1
00
100
1
5000
2000
1000
500
Ø3
2
Ø4
0
20 Ø
5
Ø 60
3
50 Ø
80
100 Ø 10
0
175
200
2
10
2
3
5
4
5000
4
6
2000
6
1000
Supply pressure (in bar)
10
1
= 175 daN
EFFORTS DEVELOPED AT THE END OF THE ROD
(ROD RETURNED)
10
Supply pressure (in bar)
0.75
500
EFFORTS DEVELOPED AT THE END OF THE ROD
(ROD OUT)
2
130
200
For an optimum installation of a cylinder, we recommend a
cylinder with a load factor inferior or equal to 75%.
10
x 100
dynamic effort
2
3
5
actual load
Load factor
=
The graph below shows the cross over point between the dynamic
effort and the supply pressure.The cylinder diameter required will
be that where the curve passes this point or the cylinder giving
a force immediately above that required.
In the example above: 175 daN is between Ø 50 and Ø 63. The
cylinder recommended is the Ø 63 mm which will develop a force
of 200 daN at 7 bar and the actual load factor is:
130 daN
x 100 = 65%
200 daN
• LOAD FACTOR
This is the relationship expressed as a percentage between the
actual load being moved by the cylinder and the dynamic effort
available at the end of the piston rod.
Load factor (in %) =
actual load
Dynamic effort (in daN)
Dynamic effort (in daN)
EFFORTS DEVELOPED BY A CYLINDER (in daN)
Ø
Ø
Cylinder Rod
(mm) (mm)
32
40
50
63
80
100
12
16
20
20
25
25
Piston crosssection area
(cm2)
8
12.6
19.6
31.2
50.3
78.5
6.9
10.6
16.5
28.1
45.4
73.5
Dynamic effort developed (in daN) at various supply pressures (in bar)
2
13
21
33
53
88
135
4
11
17
27
46
77
125
Efforts developed with rod out (bottom side)
30
46
70
110
185
290
6
25
37
58
98
163
260
46
70
110
170
285
440
8
39
58
92
154
255
400
62
95
150
230
385
600
10
52
80
124
211
341
550
77
122
190
290
480
750
65
100
155
264
427
675
Efforts developed with rod returned (rod side)
Note: Cylinders with double crossbar develop identical efforts in both working directions. Their values are the ones defined above
for efforts developed with rod returned.
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P229-6
DOUBLE ACTING CYLINDERS Ø 32 to 100 mm
Series 453
Conforming with ISO - AFNOR - DIN standards
With adjustable pneumatic cushioning
Cylinders with profiled barrel for flush-mount detectors
Type: PES-DM
SPECIFICATION
FLUID
PRESSURE
TEMPERATURE
OPTIMAL MAX. SPEED
MAX. SPEED RATE
STANDARDS
CONSTRUCTION
Barrel
Front and rear ends
Barrel/end connection
Bearing
Cushioning seals
Cushioning
Rod
Rod nut
Piston
Piston seal
:
:
:
:
:
:
NS
air or neutral gas, filtered, lubricated or not
10 bar max.
– 20° C to + 70° C (for higher temperatures, consult us)
≤ 1 m/s (for optimal service life)
2 m/s
ISO 15552-AFNOR NF ISO 15552-DIN ISO 15552
(replace ISO 6431-AFNOR NFE 49003-VDMA 24562)
B
:
:
:
:
:
:
:
:
:
non-magnetic, hard anodized aluminium alloy
aluminium alloy
with stainless steel tie-rods
self-lubricating metal
polyurethane (PUR)
pneumatic, adjustable from both sides with captive screws
hard chrome plated steel
galvanized steel
acetal resin (POM), or light alloy
fitted with an annular permanent magnet
: polyurethane (PUR)
CHOICE OF EQUIPMENT
DEFINING THE CYLINDER CODE
Standard version: profiled barrel with adjustable pneumatic cushioning, equipped for magnetic position detectors (T-slot grooves in
12 o'clock position). Other versions available (see tables below).
When ordering, please specify:
■ AIR CYLINDER
- The air cylinder type (profiled, with or without cushioning, equipped or not for magnetic position detection).
- The position of the T-slot groove or dovetail groove on the cylinder.
- The cylinder diameter and its stroke.
■ DETECTORS: The magnetic position detectors must be ordered separately:
- Model for T-slot groove, Reed switch or magneto-resistive type (see leaflet P292),
- COMPACT model, Reed switch or magneto-resistive type (see leaflet P293)
453 5 . . . . . . . .
▼ ▼ ▼
Barrel
Profiled
barrel
Cushioning
Type
Position detection
Cushioned
Non-cushioned
Equipped
Non-equipped
Equipped
Non-equipped
GROOVE POSITION
00
01 (1)
02
03 (1)
Type
Position of the T-slot grooves
on the profiled PES cylinder
12 o'clock
3 o'clock
6 o'clock
9 o'clock
0
3
6
9
Position of the dovetail
grooves on the profiled PES
cylinder
12 heures
3 heures
6 heures
9 heures
9
0
3
6
▼
CYLINDER TYPE
Max.
Standard strokes (mm) (2)
Ø
strokes
(recommended standard strokes)
Bore
(mm) 25 50 80 100 125 160 200 250 320 400 500 630 700 800 900 1000 (mm)
32
40
50-63
80
100
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
1000
1500
1800
2000
2000
(2) Other strokes on request.
Ø CYLINDER
Type Ø bore
(mm)
3
32
4
40
5
50
6
63
8
80
1
100
Ordering example:
- profiled cylinder with pneumatic cushioning equipped
for detectors = 00
- T-slot grooves at 3 o'clock position = 3
- Cylinder Ø 80 mm = 8
- Stroke 100 mm = 0100
Ordering code: 453500380100
(1) Available versions (consult us)
ACCESSORY: Protective groove cover and detector cable holder - see leaflet P292 or P293
MOUNTINGS: see page P242
VERSIONS: - Version with through-rod
- Options and specific versions
- Other versions (consult us)
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P229-7
Series 453
DIMENSIONS AND WEIGHTS - BARE CYLINDER
N + 1
BG
ZJ + 1
A
Ø RT
L8 + 1
M
WH
PL
PL
L2
VA
Ø EE
=
=
TG
= =
VD
TG
= =
E
=
=
KW
E
d11
ØB
ØB
SINGLE
ROD
CYLINDER
d11
Ø MM
Ø KK
KV
SW ❉
❉
ZM + 2
A
A
THROUGH
ROD TYPE
CYLINDER
L8 + 1
M
M + 1
1 : + Stroke
2 : + (stroke x 2)
✻ : dimensions on flats
Bore
Ø
(mm)
32
40
50
63
80
100
Bore
Ø
(mm)
32
40
50
63
80
100
DIMENSIONS (mm)
A
ØBd11
BG
E
ØEE
ØKK
22
24
32
32
40
40
30
35
40
45
45
55
16
16
16
16
17
17
50
57,5
65
79
100
120
G1/8
G1/4
G1/4
G3/8
G3/8
G1/2
M10x1,25
M12x1,25
M16x1,5
M16x1,5
M20x1,5
M20x1,5
DIMENSIONS (mm)
KV KW
WEIGHTS (kg)
WH
ZJ
ZM
(3)
(4)
26
30
37
37
46
51
120
135
143
158
174
189
146
165
180
195
220
240
0,560
0,870
1,120
1,600
2,750
3,870
0,365
0,480
0,690
0,750
1,125
1,360
Dimensional tolerances according to standard ISO 15552
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P229-8
16
18
24
24
30
30
5
6
8
8
10
10
L2
L8
M
ØMM
17
19
26
26
33
35,5
94
105
106
121
128
138
48
54
69
69
86
91
12
16
20
20
25
25
N
PL
142 14
159 16
175 18,5
190 17
214 16,5
229 21
ØRT SW(5) TG
M6
M6
M8
M8
M10
M10
10
13
17
17
22
22
32,5 +- 0,5
38 +- 0,5
46,5 +- 0,6
56,5 +- 0,7
72 +- 0,7
89 +- 0,7
VD
VA mini
4
4
4
4
4
4
4
4
4
4
4
4
(3) Cylinder weight with 0 mm stroke.
(4) Weight to be added per additional 100 mm length.
(5) Dimension SW changed as against standard AFNOR NFE 49 003.
NFE 49 003
ISO 15552
Ø 50-63
16
17
Ø 80-100
21
22
Spare parts kit
PES CYLINDERS WITH PROFILED BARREL (SERIES 453)
The spare parts kits apply to PES cylinder series 450 with tie-rods and PES cylinder series 453 with profiled barrel.
1
B
3 4(Ø100) 3 2
2
Magnet
Ø
CYLINDER
Cylinder type
CODES
(seals: 1 to 4)
32
Equipped for detector
97802343
40
Equipped for detector
97802344
50
Equipped for detector
97802345
63
Equipped for detector
97802346
80
Equipped for detector
97802347
100
Equipped for detector
97802259
NOTE: For best results, use grease supplied in each kit.
Supplementary tube (11 cm3) available on request, code: 97802100
Ø cylinder
(mm)
Rod + piston unit
32
40
50
63
80
100
97802736.... (1)
97802737.... (1)
97802738.... (1)
97802739.... (1)
97802740.... (1)
97802741.... (1)
ASCO/JOUCOMATIC reserves the right to alter the availability and specifications without notice.
ROD + PISTON UNIT
(1) Specify stroke length (in mm)
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P229-9
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P229-10