ACCESSORIES and MOTOR-BRAKES CONTENTS Page • Hydraulic Disc Brake for MP, MR and MS type LB/288 ...................................................... 3 • Hydraulic Disc Brake for MSS type LBS/289(290) and MSV type LBV/289(290) .............. 6 • Hydraulic Disc Brake for MTS type LBS/314(315) and MTV type LBV/314(315) .............. 10 • Hydraulic Disc Brake for MVS type LBS/313 and type LBS/316 ...................................... 14 • Hydraulic Disc Brake type B...R ....................................................................................... 18 • Hydraulic Disc Brake type B...T ...................................................................................... 19 • Hydraulic Disc Brake type B-130K................................................................................... 20 • Hydraulic Motor-brakes type B/MR .................................................................................. 21 • Hydraulic Motor-Brakes type MT/B ................................................................................... 27 • Hydraulic Motor-brakes type MTM/B ................................................................................ 31 • Hydraulic Motor-brakes type SW ..................................................................................... 36 • Hydraulic Motor-brakes type TW ..................................................................................... 39 • Overcenter Valves with Brake Control ............................................................................ 42 • Switch Valves • Crossover Relief Valves .................................................................................................. 50 • Motor-Brakes Special Features .......................................................................................... 59 • Application Calculation ...................................................................................................... 60 .................................................................................................................. 48 “M+S HYDRAULIC” can accept no responsibility for possible errors in catalogues, brochures and other printed material. “M+S HYDRAULIC” reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. HYDRAULIC DISC BRAKES LB, LBS, LBV- Wet APPLICATION » » » » » » » Heavy Duty machinery Wheel drives Material handling Mining Agriculture Conveyors Door openers and swing drives etc. GENERAL Fluid type Mineral based- HLP(DIN 51524) or HM(ISO 6743/4) O -40÷140 [-40÷284] O Temperature range, C [ F] 20÷75 [98÷347] Viscosity range, mm2/s ISO code 20/16 (nominal filtration of 25 micron) Filtration Changed after the first 50-100 h, then after every 500-1500 h. Maintenance CONTENTS Hydraulic Disc Brake for MP, MR and MS Motors type LB/288 .........................… 4÷5 Hydraulic Disc Brake for MSS and MSV type LBS(V)/289 ........................................ 6 Hydraulic Disc Brake for MSS and MSV type LBS(V)/290 ........................................ 7 Output Shafts for LBS(LBV)/289, 290 ........................................................................ 8 Specification data for LBS(LBV)/289, 290 ................................................................. 8 Load curve for LBS(LBV)/289, 290 ............................................................................ 8 Internal Spline data for .../289,290 and .../314,315.......................................................9 Order code for LB/288,LBS(LBV)/289, 290 ................................................................ 9 Hydraulic Disc Brake for MTS and MTV type LBS(LBV)/314 .....................................10 Hydraulic Disc Brake for MTS and MTV type LBS(LBV)/315 .....................................11 Specification data for LBS(LBV)/314, 315 ..................................................................12 Load curve for LBS(LBV)/314, 315 .............................................................................12 Output Shafts for LBS(LBV)/314, 315 .........................................................................13 Order code for LBS(LBV)/314, 315 ........................................................................... 13 Hydraulic Disc Brake for MVS type LBS/313 .............................................................14 Load curve for LBS/313 .............................................................................................14 Hydraulic Disc Brake for MVS type LBS/316 .............................................................15 Load curve for LBS/316 .............................................................................................15 Specification data for LBS/313, 316...........................................................................16 Output Shafts for LBS/313, 316 ................................................................................16 Internal Spline data for LBS/313, 316 ........................................................................17 Order code for LBS/313, 316 ................................................................................... 17 LB, LBS LBV T D C D 3 C LB BRAKE HYDRAULIC DISC BRAKE FOR FLANGE ATTACHMENT TO MP, MR AND MS HYDRAULIC MOTORS TYPE LB/288 max 113,7 [4.476] 78 [3.071] D A 5 10 4] ax 3 m [4.1 m a [4 x 1 .1 05 34 ] ø82,5 -0,012 -0,034 ø82,5 +0,012 +0,080 6,1±0,25 [.24±.0098] +.0005 [3.248 +.0031 ] 14 [.551] [.551 +.0079 ] 4x14 +0,2 ø106±0,2 [4.173±.0079] max 55 [2.165] (max 70 [2.775] for CB and KB shafts) -.0005 [3.248 -.0013 ] 55 [2.165 C INPUT SHAFT see page 5 OUTPUT SHAFT see page 5 8,5 [.335] 12 [.472] A 8xM12 12 mm [.47 in] depth 27 [1.063]* ø106,4±0,15 [4.189±.0059] - Place for attachment (tightening torque for screw M12x30 - 8.8 DIN 912 - 7 daNm [620 in-lb]) - Place for attachment C : Brake release Port - G¼, 9 mm [.35 in] depth 45 0 22,5 0 D : Drainage tap - G¼, 9 mm [.35 in] depth * - For Input Shaft Hole Versions SH and SB. LOAD CURVE Prad daN ø148 [5.827] 800 Prad lbs 2000 1500 mm [in] 600 SPECIFICATION DATA Description LB/288... *Min. Static Torque, Opening Pressure min bar [PSI] max Min. oil quantity for brake 3 releasing cm³ [in ] Oil volume cm³ [in ] 3 Max. Pressure in drain Weight 14 21 32 43 63 6-8 13-15 20-22 31-34 41-45 61-64 [531-708] [1150-1327] [1770-1947][2743-3009][3628-3982] [5399-5665] daNm [lb-in] space 7 400 bar [PSI] kg [lb] 4-8 9-16 [58-116] [130-232] 200 0 1000 500 0 17-23 [247-334] n 200 400 30 [1.18] 300 [4350] Prad 7 - 8 [.427 - .488] 50 - 120 [3.5 - 7.35] 0,5 [7.25] 9 [19.8] *Static torque is obtained at working pressure - 0 bar [0 PSI]. 4 Pa=250 daN [562 lbs] 600 800 RPM LB OUTPUT SHAFT EXTENSIONS INPUT SHAFT HOLES C - ø25 straight, Parallel key A8x7x32 DIN 6885 M8 min 16 [.63] deep 43,2±0,8 [1.7±.0314] +0,06 6,4 -0,05 [.252-.0019] [1.118 +.0079] M8 min 16 [.63] deep Max. Torque 40 daNm [3540 lb-in] [1.0+.0024 +.0008 ] +0,5 M8 min 16 [.63] deep SH SA - splined, B25x22h9 DIN 5482 ø24,5 -0,13 Max. Torque 40 daNm [3540 lb-in] ø35 [1.378] ø26,2+0,22 6,25 -0,05 [.246-.001 -.0019] [1.031 +.0087] 26,8 600 +0,5 [1.055 +.0197 ] ø21,59 +0,5 43,2±0,8 [1.7±.0314] -0,025 6,35±0,025 [.25±.001] 43,5 [1.039] ø35 [1.378] [1.712 +.0197 ] min 26,4 [.997±.0012 ø21,47±0,07 [.845±.0027] ø25,32±0,03 +0,06 4 [.157] 43,2±0,8 [1.7±.0314] SH - splined, BS 2059 (SAE 6B) ø25,4 +0,02 43,5 ø35 [1.378] 6,4+0,036 [.252 +.0014] 28,4 +0,2 CO 28,1 +0,1 -0,13 [1.712 +.0197 ] straight, Parallel key ¼"x¼"x1¼" BS46 Max. Torque 34 daNm [3010 lb-in] ø25,4 -0,02 CO - ø1" [.984+.0024 +.0008 ] +0,5 [1.106 +.0039 -.0051 ] 43,5 [1.0 -.0008 ] ø25 +0,02 [.984 +.0007 +.0001] +0,015 ø25 +0,002 28 -0,3 [1.102 -.0118] [.315-.0014 ] [1.114 +.0079] 28,3 +0,2 Max. Torque 34 daNm [3010 lb-in] 8 -0,036 8 +0,05 +0,02 [.315 +.0019 +.0008] +0,025 [.85 +.001 ] M8 min 16 [.63] deep [1.712 +.0197 ] SB [.964 -.0051 ] C ø35 [1.378] BRAKE 26,4±1 [1.039±.039] 43,2±0,8 [1.7±.0314] CB - ø32 straight, Parallel key A10x8x45 DIN 6885 10 -0,036 Max. Torque 77 daNm [6815 lb-in] +0,5 M8 min 16 [.63] deep Involute spline A25x22 H10 DIN 5482 CB [1.26 +.0007 +.0001] KB - tapered 1:10, Parallel key B6x6x20 DIN 6885 Max. Torque 95 daNm [8400 lb-in] A +.0024 ] [.394 +.001 A-A 36±0,7 [1.417±.0275] 20 [.787] 35,3 +0,3 [1.34+.0118] 6 -0,03 [.236-.0011 ] 19,1 -0,1 [1.26 +.0019 +.001 ] [2.224+.0197] [.751+.0039] +0,05 ø32 +0,025 A Taper 1:10 mm [in] 5 S=41 Tightening torque 20±1 daNm [1770±88 in-in] ø4,5 [.177] 58±0,4 [2.283±.016] ø44 [1.732] +0,061 10 +0,025 56,5 +0,5 56,2±0,8 [2.567±.0314] M20x1,5 [1.122 +.0197 ] +0,018 ø32 +0,002 ø35 [1.378] 5 ] ø35 [1.378] 28,5 ø2 84 35 -0,2 [.9 [1.378 -.0079] [.866] ø22 [1.024+.0079 ] 26 +0,2 600 [.394-.0014 ] 5 [.196] LBS+LBV BRAKE HYDRAULIC DISC BRAKE FOR FLANGE ATTACHMENT TO MSS AND MSV HYDRAULIC MOTORS TYPE LBS/289 max 126 [4.961] 78 [3.071] 17 [.669] D C ø106±0,2 [4.173±.0079] max 70 [2.775] [3.248 +.0019] ø82,5 +0,05 4xM10 ø100 +0,054 [3.937 +.0021] ø148 [5.827] ø125±0,2 [4.921±.0079] 4x14 +0,2 [.551+.0079 ] m a [4 x 1 .1 05 34 ] 14 [.551] OUTPUT SHAFT see page 8 6,1±0,25 [.24±.0098] 25 8 [.984] [.315] 53,5 [2.106] INPUT SHAFT see page 9 - Place for attachment (tightening torque for screw M10x35 - 8.8 DIN 912 - 5 daNm [440 lb-in]) mm [in] - Place for attachment TYPE LBV/289 max 135 [5.315] 78 [3.071] 28 T D C 14 [.551] max 70 [2.775] ø82,5 +0,05 [3.248 +.0019] ø90 +0,054 [3.543 +.0021] 4xM10 ø104±0,1 [4.094±.0039] [.551+.0079 ] 4x14 +0,2 [4 m ax .1 105 34 ] ø106±0,2 [4.173±.0079] [1.102] INPUT SHAFT see page 9 16±0,2 [.63±.0079] max 49 [1.929] 15,5 -0,5 [.61-.0197 ] - Place for attachment (tightening torque for screw M10 - 8.8 DIN 912 - 5 daNm [440 lb-in]) - Place for attachment C : Brake release Port - G¼, 9 mm [.35 in] depth D, T: Drainage tap - G¼, 9 mm [.35 in] depth 6 6,1±0,25 [.24±.0098] OUTPUT SHAFT see page 8 LBS+LBV BRAKE HYDRAULIC DISC BRAKE FOR FLANGE ATTACHMENT TO MSS AND MSV HYDRAULIC MOTORS TYPE LBS/290 max 72,4 [2.85] 4x14 +0,2 D [5.827] 8 [.315] 16 [.629] 25 8 [.984] [.315] 53,5 [2.106] [4.921-.0025 ] ø125 -0,063 INPUT SHAFT see page 9 148 max 104 [4.094] [1.024] ø100 +0,054 [3.937 +.0021] ø125±0,2 [4.921±.0079] ø148 [5.827] ,2 ±0 79] 0 60 ø1 9±.0 9 .2 [6 26 C [.669] 4xM10 [.551+.0079 ] 17 OUTPUT SHAFT see page 8 - Place for attachment (tightening torque for screw M10x35 - 8.8 DIN 912 - 5 daNm [440 lb-in]) - Place for attachment mm [in] TYPE LBV/290 max 81,2 [3.209] max 104 [4.094] [1.024] ø125 -0,063 4xM10 C ø90 +0,054 [3.543 +.0021] ø104±0,1 [4.094±.0039] [1.102] INPUT SHAFT see page 9 148 [5.827] 16±0,2 [.63±.0079] 15,5 -0,5 [.61-.0197 ] - Place for attachment (tightening torque for screw M10 - 8.8 DIN 912 - 5 daNm [440 lb-in]) [4.921-.0025 ] D [.551+.0079 ] ,2 9] ±0 60 .007 1 ø ± 9 9 .2 [6 26 28 4x14 +0,2 T OUTPUT SHAFT see page 8 max 49 [1.929] 16 [.629] 8 [.315] C : Brake release Port - G¼, 9 mm [.35 in] depth D, T: Drainage tap - G¼, 9 mm [.35 in] depth - Place for attachment 7 LBS+LBV BRAKE OUTPUT SHAFT EXTENSIONS KB - tapered 1:10, Parallel key B6x6x20 DIN 6885 CB - ø32 straight, Parallel key A10x8x45 DIN 6885 Max. Torque 95 daNm [8400 lb-in] A A-A ø35 [1.378] 19,1 -0,1 56,2±0,8 [2.567±.0314] [.751+.0039] M8 min 16 [.63] deep [1.26 +.0007 +.0001] +0,018 ø32 +0,002 ø35 [1.378] [1.378 -.0079] 35 -0,2 [1.417±.0275] 20 [.787] 6 -0,03 [.236-.0011 ] M20x1,5 10 -0,036 [.394-.0014 ] A Taper 1:10 mm [in] S=41 Tightening torque 20±1 daNm [1770±88 in-in] ø4,5 [.177] 36±0,7 ø44 [1.732] Max. Torque 77 daNm [6815 lb-in] 5 [.196] 58±0,4 [2.283±.016] SPECIFICATION DATA Description LBS/289(290) LBV/289(290) *Min. Static Torque, 21 32 43 63 20-22 31-34 41-45 61-64 daNm [lb-in] [1770-1947] [2743-3009] [3628-3982] [5399-5665] Opening Pressure min 17-23 [247-334] max 300 [4350] bar [PSI] Min. oil quantity for brake 7 - 8 [.427 - .488] 3 releasing cm³ [in ] Oil volume cm³ [in ] 3 50 - 120 [3.05 - 7.35] Max. Pressure in drain space 5 [72] bar [PSI] Weight kg [lb] 9 [19.8] *Static torque is obtained at working pressure - 0 bar [0 PSI]. LOAD CURVE The curve applies to a B10 bearing life of 3000 hours at 200 RPM. 1: Pa<350 daN [787 lbs] 2: Pa=500 daN [1125 lbs] LBS(V)/289 Prad daN 2000 2 LBS(V)/290 0 1 -1 in Pa 3 2 0 in 1 Pa 4000 1 1600 Prad daN 4 2000 Prad lbs 2 2 3000 3000 1200 1200 2000 2000 800 800 1000 400 0 70 4000 1 1600 Prad lbs 4500 0 60 40 20 0 -20 1000 400 0 0 -40 mm 104 100 8 80 60 40 20 0 mm LBS+LBV BRAKE INTERNAL SPLINE DATA FOR THE ATTACHED COMPONENT Standard ANS B92.1-1970, class 5 [m=2.1166] LBS(V)/289 LBS(V)/290 Fillet Root Side Fit mm inch mm inch 12 12 16 16 12/24 12/24 12/24 30º 30° 30° 1 33,8656 1.3333 1.1 ÷ 1.098 38,4+0,4 1.5118÷1.5275 .907 ÷ .905 32,15 +0,06 1.2657÷1.2673 Number of Teeth z Diametral Pitch Pressure Angle DP 12/24 30º Pitch Dia. D Major Dia. Dri 28,0 -0,1 +0,033 Di 23,0 Minor Dia. LBS(V)/314 LBS(V)/315 25,4 Space Width [Circular] Lo 4,308±0,020 .1704 ÷ .1688 .008 Fillet Radius R 0,2 +0,15 .699 ÷ .694 Max. Measurement L 17,62 4,516±0,037 .1763÷.1791 0,5 .02 26,9 +0,10 1.063÷1.059 between Pins 4,835±0,001 .19039÷.19031 4,835±0,001 .19026÷.19034 +.031 +.039 +1,0 Pin Dia. d Corrected x.m +0,8 ORDER CODE - LB/288 1 2 LB/288 3 4 5 - Pos.1 - Input Shaft Hole CB - ø32 straight, Parallel key A10x8x45 DIN 6885 C, CO, SH, CB, SB KB - ø35 tapered 1:10, Parallel key B6x6x20 DIN6885 Pos.2 - Static Torque code (See Specification data) Pos.4 - Option (Paint)** omit - no Paint P - Painted PC - Corrosion Protected Paint 7, 14, 21, 32, 43, 63 Pos.3 - Output Shaft Extensions* C - ø25 straight, Parallel key A8x7x32 DIN 6885 Pos.5 - Design Series omit - Factory specified CO - ø1" straight, Parallel key ¼”x¼”x1¼” BS46 SH - ø25,32 splined BS 2059 (SAE 6B) SA - ø24,5 splined B25x22 DIN 5482 ORDER CODE - LBS, LBV 1 2 / LB 3 4 5 6 - Pos.1 - Type S - Disc Brake for short motor S- MSS Pos.4 - Output Shaft Extensions* CB - ø32 straight, Parallel key A10x8x45 DIN 6885 V - Disc Brake for very short motor V- MSV KB Pos.2 - Design code - ø35 tapered 1:10, Parallel key B6x6x20 DIN6885 289 - for MSS and MSV Motors Pos.5 - Option (Paint)** omit - no Paint 290 - for MSS and MSV Motors (Wheel Mount) P - Painted Pos.3 - Static Torque code (See Specification data) PC - Corrosion Protected Paint 21, 32, 43, 63 Pos.6 - Design Series omit - Factory specified NOTES: * The permissible output torque for shafts must be not exceeded! For Max. Torque values see data on page 5 and 8. ** The color is by customer's request. The Disc Brakes are mangano-phosphatized as standard. ATTENTION: 1. Hydraulic brake is delivered without oil ( it is lubricated only). 3 2. In all brakes, friction discs and separators should be lubricated. Space is filled with 50 ÷ 120 cm 3 [3.05÷7.32 in ] mineral oil HLP (DIN 51524) or HM (ISO 6743/4). For LB/288 fill oil after hydraulic motor assembly. 9 LBS+LBV BRAKE HYDRAULIC DISC BRAKES FOR FLANGE ATTACHMENT TO MTS AND MTV HYDRAULIC MOTORS TYPE LBS/314 max 147,65 [5.813] 23±0,7 [.905±.0275] 11 0 D 62±0,35 [2.44±.0138] 16±0,2 [.63±.0079] C 2xG3/8 max 115 [4.528] ø125 -0,063 ø125 +0,063 [4.921+.0025] ø53 [2.087] [.5 4x 1 51 4± ±. 0,5 01 97 ] [4.921-.0025 ] ø195 [7.677] ø160±0,2 [6.299±.0079] ,5 ±0 97] 60 1 ø1 9±.0 29 [6. [5.551] 141 9±0,2 [.354±.0079] 4xM12 18 mm [.71 in] depth 18 INPUT SHAFTS See page 9 [.709] 11±0,2 [.433±.0079] OUTPUT SHAFTS See page 13 68 +0,5 [2.677 +.0197 ] - Place for attachment (tightening torque for screw M12x30- 8.8 DIN 912, 7 daNm [620 lb-in]) - Place for attachment C : Brake release Port - G¼, 12 mm [.47 in] depth D : Drainage tap - G¼, 12 mm [.47 in] depth mm [in] TYPE LBV/314 73,5±0,35 [2.894±.0138] 27,5±0,2 11 0 9±0,2 [.354±.0079] ø125 -0,063 ø125±0,15 [4.921±.0059] [4.173+.0024 +.0079 ] ø106 +0,06 +0,02 ] 01 97 ,5 ±0 14 max 115 [4.528] 2xG3/8 1,5 [.059] ±. 4x 51 [.5 141 [5.551] ,5 ±0 97] 60 1 ø1 9±.0 29 . 6 [ C D [4.921-.0025 ] 0 11 4xM14 26 mm [1.02 in] depth T [1.083±.0079] INPUT SHAFTS See page 9 22,5±0,2 [.886±.0079] 18 [.709] 69 +0,5 [2.716 +.0197 ] OUTPUT SHAFTS See page 13 max 159,15 [6.266] - Place for attachment (tightening torque for screw M14 - 8.8 DIN 912, 11,5 da Nm [1020 lb-in]) C : Brake release Port - G¼, 12 mm [.47 in] depth D,T : Drainage tap - G¼, 12 mm [.47 in] depth - Place for attachment 10 LBS+LBV BRAKE HYDRAULIC DISC BRAKES FOR FLANGE ATTACHMENT TO MTS AND MTV HYDRAULIC MOTORS TYPE LBS/315 max 80,65 [3.175] 11 0 C 8±0,4 [.315±.0157] 2xG3/8 ø160 -0,063 ø125 +0,063 [4.921+.0025] ø53 [2.087] 5 ] 0, 97 8± 01 1 . 4x 8± 0 [.7 47±0,2 [1.85±.0079] 4xM12 18 mm [.71 in] depth [7 ø20 .8 74 0±0 ±.0 ,5 19 7] 16±0,2 [.63±.0079] ø195 [7.677] ø160±0,2 [6.299±.0079] 178 [7.008] D max 182 [7.165] [6.299 -.0025 ] 62±0,35 [2.44±.0138] INPUT SHAFTS See page 9 18±0,2 [.709±.0079] OUTPUT SHAFTS See page 13 11±0,2 [.433±.0079] +0,5 68 [2.677 +.0197 ] - Place for attachment (tightening torque for screw M12x30- 8.8 DIN 912, 7 daNm [620 lb-in]) - Place for attachment C : Brake release Port - G¼, 12 mm [.47 in] depth D : Drainage tap - G¼, 12 mm [.47 in] depth mm [in] TYPE LBV/315 max 92,35 [3.636] D C ,5 ] ±0 97 18 .01 x 4 8± 0 [.7 2xG3/8 ø160 -0,063 1,5 [.059] INPUT SHAFTS See page 9 47±0,2 22,5±0,2 [.886±.0079] 69 +0,5 [2.716 +.0197 ] - Place for attachment (tightening torque for screw M14 - 8.8 DIN 912, 11,5 da Nm [1020 lb-in]) - Place for attachment 8±0,4 [.315±.0157] [4.921±.0059] ø125±0,15 ø106 +0,06 +0,02 [7 ø20 .8 74 0±0 ±.0 ,5 19 7] [4.173+.0024 +.0079 ] 178 [7.008] 4xM14 26 mm [1.02 in] depth T [1.083±.0079] 11 0 max 182 [7.165] [6.299 -.0025 ] 27,5±0,2 0 11 73,5±0,35 [2.894±.0138] [1.85±.0079] 18±0,2 [.709±.0079] OUTPUT SHAFTS See page 13 C : Brake release Port - G¼, 12 mm [.47 in] depth D,T : Drainage tap - G¼, 12 mm [.47 in] depth 11 LBS+LBV BRAKE SPECIFICATION DATA 21 29 43 65 85 110 130 18-23 28-33 42-46 61-70 83-92 108-118 126-136 Description LBS/315,315 *Min. Static Torque, [1593-2036] [2478-2921] [3717-4071] [5399-6196] [7346-8143] [9559-10444] [11152-12037] daNm [lb-in] Opening Pressure min** bar [PSI] 4-5 6-7 9-10 13-15 18-20 23-25 27-29 [58-72] [87-101] [130 -145] [188 - 217] [261- 290] [333 - 362] [391- 420] 300 [4350] max Min. oil quantity for brake 8- 9 3 [.488-.549] 3 250 releasing cm³ [in ] Oil volume cm³ [in ] Max. Pressure in drain space Weight for .../314 bar [PSI] 5 [72] kg [lb] 24 [52.9 25 [55.1] .../315 *Static torque is obtained at working pressure - 0 bar. **The indicated value is a difference between the inlet pressure for driving of the brake and the drain pressure. Brakes must always have a drain line LOAD CURVE LBS(V) … /315 LBS(V) … /314 Prad daN 3000 3.5 4 3 2.5 2 1.5 .5 1 0 -.5 in -1 Pa=1100 daN [2475 lbs] Prad daN 7 5000 Prad lbs 7000 6000 4000 2500 6 5 4 3 2 1 0 in 10000 Pa=1100 daN [2475 lbs] 8000 5000 2000 3000 4000 1500 2000 4000 2000 1000 500 0 115 100 6000 3000 1000 Prad lbs 11000 2000 1000 0 80 60 40 20 0 -20 0 180 160 140 120 100 80 mm 12 0 60 40 20 0 -20 mm LBS+LBV BRAKE OUTPUT SHAFT EXTENSIONS C -ø40 straight, Parallel key A12x8x70 DIN 6885 K -tapered 1:10, Parallel key B12x8x28 DIN 6885 Max. Torque 210,7 daNm [18650 lb-in] A-A 12 -0.043 M12 min 25 [.984] deep A M30x2 ø6,3 [.248] ø45 [1.771] 24,15 -0,2 [.95 -.0079] +0,018 ø40 +0,002 [1.575+.0007 +.0001 ] 45 ø45 [1.771] 43 -0,2 [1.692 -.0079] [.472-.0017 ] 12 -0.043 [.472-.0017 ] 0 S=46 Tightening torque 50±3 daNm [4425±265 lb-in] A 82 -0,2 [3.228-.0079] 6 Taper 1:10 54±0,4 [2.126±.016] ø56 [2.205] Max. Torque 132,8 daNm [11755 ln-in] [.236] 4 [.157] 82±0,2 [3.228±.0079] CO-ø1½" straight, Parallel key 3 8"x 3 8"x 2¼" BS46 SH -ø1½" splined 17T, DP 12/24 ANSI B92.1-1976 Max. Torque 132,8 daNm [11755 ln-in] 82 -0,2 [3.228-.0079] 3/8-16 UNC min 25 [.984] deep M12 min 25 [.984] deep 82 -0,2 [3.228-.0079] mm [in] ORDER CODE 1 LB 2 / 3 4 5 6 - Pos.1 - Type S - Disc Brake for short motor S - MTS V [1.5 -.001 ] ø38,1 -0,025 45 0 56 +2 [2.205 +.079 ] ø45 [1.771] [1.5 -.0019] ø38,1 -0,05 45 0 ø45 [1.771] 42,4 -0,2 [1.669-.0079 ] 9.545 -0,02 [.379-.0008] Max. Torque 132,8 daNm [11755 ln-in] Pos. 4 - Output Shaft Extensions* - Disc Brake for very short motor V - MTV Pos.2 - Design code 314 - for MTS and MTV Motors 315 - for MTS and MTV Motors (Wheel Mount) C CO - ø40 straight, Parallel key A12x8x70 DIN 6885 3 3 1 - ø1½" straight, Parallel key /8”x /8”x2 /4” BS46 SH K - ø1½" splined 17T, ANSI B92.1-1976 - ø45 tapered 1:10, Parallel key B12x8x28 DIN6885 Pos. 5 - Option (Paint)** omit - no Paint P - Painted PC - Corrosion Protected Paint Pos.3 - Static Torque code (See Specification data) 21, 29, 43, 65, 85, 110, 130 Pos. 6 - Design Series omit - Factory specified NOTES: * The permissible output torque for shafts must be not exceeded! ** The color is by customer's request. The Disc Brakes are mangano-phosphatized as standard. ATTENTION: 1. Hydraulic brake is delivered without oil ( it is lubricated only). 3 2. In all brakes, friction discs and separators should be lubricated. Space is filled with 150÷300 cm 3 [9.15÷18.3 in ] mineral oil HLP (DIN 51524) or HM (ISO 6743/4). 13 LBS+LBV BRAKE HYDRAULIC DISC BRAKES FOR FLANGE ATTACHMENT TO MVS HYDRAULIC MOTORS Type LBS/313 4xM12 18 mm [.708 in] depth 40±0,3 [1.575±.0118] 10±0,2 [.394±.0079] INPUT SHAFTS See page 16 C G1/4 OUTPUT SHAFTS See page 17 2xG1/4 ø54 +0,041 +0,011 ø160 +0,063 [6.299 +.0025] ø207 [8.15] A D 4xG1/4 76+0,5 [2.992 +.0197 ] ø90 +0,035 [3.543 +.0014 ] ø140 +0,063 [5.112 +.0025] ø147,7±0,2 [5.815±.0079] 0 11 [2.126 +.0016 +.0004 ] D 92 [3.622] 66 [2.598] 15 [.59] 11±0,2 [.433±.0079] max 147 [5.787] (for K shaft) max 124 [4.882] (for C and SH shafts) ø180±0,2 [7.087±.0079] 20 [.787] 23±0,7 [.905±.0275] 126 [4.96] 273 [10.748] (for K shaft) 251 [9.882] (for C and SH shafts) 296 [11.65] (for K shaft) 274 [10.787] (for C and SH shafts) A 4x18±0,5 [.708±.0197] R9 4] [.35 C : Brake release Port - G¼, 12 mm [.47 in] depth 178 [7.008] D : Drainage tap - G¼, 12 mm [.47 in] depth - Place for attachment - Place for attachment (tightening torque for screw M12x35 - 8.8 DIN 912, 7 daNm [620 lb-in]) ø200±0,5 [7.874±.0197] 45 0 mm [in] 4x900 PERMISSIBLE SHAFT LOADS Prad daN 6000 -5 -4 -3 -2 -1 0 1 2 3 4 Prad lbs 5 in. 2 12000 5000 10000 4000 8000 3000 6000 2000 4000 1000 2000 125 100 75 50 25 0 -25 bearing life of 3000 hours at 200 RPM. 2 - Shaft curve: The curve represents Max. 1 0 150 1 - Bearing curve: The curve applies to a B10 -50 -75 -100 -125 mm 14 permissible radial shaft load with safety factor 3:1. LBS+LBV BRAKE HYDRAULIC DISC BRAKES FOR FLANGE ATTACHMENT TO MVS HYDRAULIC MOTORS Type LBS/316 4xM12 G1/4 INPUT SHAFTS See page 16 18 mm [.708 in] depth 12 [.472] 2xG1/4 OUTPUT SHAFTS See page 17 ø54 +0,041 +0,011 ø180 -0,063 [7.087 -0025 ] ø148 -0,1 [5.827 -0039 ] ø207 [8.15] A D 4xG1/4 15 [.59] 76+0,5 [2.992 +.0197 ] ø90 +0,035 [3.543 +.0014 ] ø140 +0,063 [5.112 +.0025] ø147,7±0,2 [5.815±.0079] 0 11 48,5 [1.909] [2.126 +.0016 +.0004 ] C 135 [5.315] (for K shaft) 112,5 [4.429] (for C and SH shafts) 25 [.984] max 214 [8.425] (for K shaft) ø180±0,2 [7.087±.0079] max 191,5 [7.539] (for C and SH shafts) 0 45 296 [11.65] (for K shaft) 274 [10.787] (for C and SH shafts) 4x900 20 [.787] 11±0,2 [.433±.0079] A 23±0,7 [.905±.0275] 25 0 4xø18±0,5 [.708±.0197] ø224 [8.818] C : Brake release Port - G¼, 12 mm [.47 in] depth D : Drainage tap - G¼, 12 mm [.47 in] depth - Place for attachment - Place for attachment (tightening torque for screw M12x35 - 8.8 DIN 912, 7 daNm [620 lb-in]) 198 [7.795] mm [in] PERMISSIBLE SHAFT LOADS Prad daN 6000 -8 -7 -6 -5 -4 -3 -2 -1 0 1 Prad lbs 2 in. 2 12000 5000 1 10000 4000 8000 bearing life of 3000 hours at 200 RPM. 2 - Shaft curve: The curve represents Max. 3000 6000 2000 4000 1000 0 225 1 - Bearing curve: The curve applies to a B10 2000 200 175 150 125 100 75 50 25 0 -25 -50 -75 15 mm permissible radial shaft load with safety factor 3:1. LBS+LBV BRAKE SPECIFICATION DATA Description LBS/313,316 *Min. Static Torque, daNm [lb-in] 21 29 43 65 85 110 130 18-23 28-33 42-47 61-71 83-94 108-118 127-137 [1593-2036] [2478-2921] [3717-4160] [5399-6285] [7346-8320] [9559-10444] [11240-12125] Opening Pressure min** bar [PSI] 4-5 6-7 9-10 13-15 18-20 23-25 27-29 [58-72] [87-101] [130 -145] [188 - 217] [261- 290] [333 - 362] [391- 420] max 300 [4350] Min. oil quantity for brake releasing Oil volume 8÷9 3 cm³ [in ] [.488 3 cm³ [in ] ÷ .549] 250 [15.25] Max. Pressure in drain space 5 [72] bar [PSI] *Static torque is obtained at working pressure - 0 bar. **The indicated value is a difference between the inlet pressure for driving of the brake and the drain pressure. Brakes must always have a drain line SHAFT EXTENSIONS C - ø50 straight, Parallel key A14x9x70 DIN 6885 SH -ø21/ 8"splined, 16 DP 8/16 ANS B92.1-1976 14 -0,043 56 82 -0,2 [3.228 -.0079] M12 min 26 [1.024] deep K -tapered 1:10, Parallel key B16x10x32 DIN 6885 S=65 Tightening Torque 70±1 daNm [6196±88.5 lb-in] ø8 [.315] M42x3 ø60 [2.362] 32,25 -0,2 [1.27 -.0079 ] A 40 [1.575] [.63-.0017] 7 [.275] A Taper 1:10 105 [4.134] mm [in] 16 6 [.236] ø78 [3.071] 70 [2.756] A-A 16 -0,043 82 -0,2 [3.228 -.0079] [2.125 -.001 ] ø53,975 -0,025 ø60 [2.362] [1.968+.0007 +.0001 ] +0,018 ø50 +0,002 +0,2 M12 min 26 [1.024] deep +2 [2.205+.078 ] ø60 [2.362] [2.086 +.0197 +.0079 ] 53 +0,5 [.551-.0017] LBS+LBV BRAKE INTERNAL SPLINE DATA FOR THE ATTACHED COMPONENT Standard ANS B92.1-1970, class 5 [m=2.54; corrected x.m=+1,0] Fillet Root Side Fit Number of Teeth Diametral Pitch Pressure Angle Pitch Dia. Major Dia. Minor Dia. Space Width [Circular] Fillet Radius Max. Measurement between Pins Pin Dia. D Dri Di Lo R L mm 16 10/20 300 40,640 +0,4 45,2 +0,039 38,5 5,18±0,037 0,4 32,47 +0,15 inch 16 10/20 300 1.6 1.796÷1.780 1.5175÷1.516 .2055÷.2025 .015 1.284÷1.278 d 5,6±0,001 .22051÷.22043 z DP L Hardening Specification: HV=750±50 on the surface. HV=560 at 0,7±0,2 mm [.035±.019in] case depth Material: 20 MoCr4 EN 10084 or better . ORDER CODE 1 LBS/ 2 3 4 5 - Pos.1 - Designe code 313 - for MVS Motors 316 - for MVS Motors (Wheel mount) Pos.2 - Static Torque code (See Specification data) 21, 29, 43, 65, 85, 110, 130 Pos.3 - Output Shaft Extensions* C - ø50 straight, Parallel key A14x9x70 DIN6885 SH - ø2 1/8" splined, ANSI B92.1-1976 K - ø60 tapered 1:10, Parallel key B16x10x32 DIN6885 Pos.4 - Option (Paint)** omit - no Paint P - Painted PC - Corrosion Protected Paint Pos.5 - Design Series omit - Factory specified NOTES: * The permissible output torque for shafts must be not exceeded! ** The color is by customer's request. The Disc Brakes are mangano-phosphatized as standard. ATTENTION: 1. Hydraulic brake is delivered without oil ( it is lubricated only). 3 2. In all brakes, friction discs and separators should be lubricated. Space is filled with 150 ÷ 300 cm 3 [9.15 ÷ 18.3 in ] mineral oil HLP (DIN 51524) or HM (ISO 6743/4). 17 HYDRAULIC DISC BRAKES B...R- Wet B...R brake is designed to be mounted to the wheels of low-speed agricultural and construction vehicles. The advantage of these brakes is that despite the smallest possible dimensions they preserve long-term life of the bearings at high radial shaft load. SPECIFICATION DATA Type B35R B55R Static Torque of Brake, daNm [lb-in]* 35 [3100] 55 [4870] 16 [232] 16 [232] 19 [275] 19 [275] Full Release Pressure, bar [PSI] Max. Operating Pressure, bar [PSI] 240 [3480] 240 [3480] 90 90 Max. Speed, RPM Cont. Radial Shaft Load daN [lbs]** 500 [1125] 500 [1125] Max. Radial Shaft Load daN [lbs]*** 700 [1575] 900 [2030 Initial Release Pressure, bar [PSI] * At 0 bar [0 PSI] back pressure ** At radial shaft load of 500 daN [1125 lbs], applied at center-line of the key and speed of rotation 90 RPM, the bearing life is 1000 hours. *** The permissible values of radial shaft load may occur for max. 10% of every minute DIMENSIONS AND MOUNTING DATA 10±0,15 [.394±.0059] 30 0 C min 12 [.47] 5,5±0,2 [.216±.0079] 22±0,15 [.866±.0059] 36±0,3 [1.417±.0118] ø [6. 159± 26 0 ±.0 ,2 07 9] 7,94+0,02 [.313 +.0008 ] 15 0 ø184,5±0,5 [7.234±.0197] ø114,25 -0,05 [4.498 -.002 ] ø31,75±0,025 [1.25±.0015] 1 -20 UNEF D D Taper 1:8 9 -0,5 [.354-.0197] 74 [2.913] 83 -0,2 [3.268-.0079 ] 84±0,3 [3.307±.0118] 4xø13,5 +0,2 [.531+.0079 ] ø100 -0,1 [3.937-.0039 ] 5,5 [.216] 3,9 -0,15 [.153 -.0059] Parallel key 5/16"x5/16"x1" BS46 ø4,0+0,2 [.157+.0079 ] C 10 -0,2 [.394-.0079] C : Brake Release Port -7/16-20 UNF SAE J1926-1/ISO 11926-1 D : Drainage Tap - 7/16-20 UNF mm [in] 18 HYDRAULIC DISC BRAKES B...T- Wet B..T brake is designed to be mounted to the wheels of low-speed agricultural and construction vehicles. The advantage of these brakes is that despite the smallest possible dimensions they preserve long-term life of the bearings at high radial shaft load. SPECIFICATION DATA Type B50T B55T B60T B65T B85T Static Torque of Brake, daNm [lb-in]* 50 [4425] Initial Release Pressure, bar [PSI] Full Release Pressure, bar [PSI] Max. Operating Pressure, bar [PSI] Max. Speed, RPM Cont. Radial Shaft Load daN [lbs]** Max. Radial Shaft Load daN [lbs]*** 55 [4870] 60 [5310] 65 [5750] 85 [7525] 16 [232] 18 [260] 16 [232] 16 [232] 17 [246] 19 [275] 22 [320] 19 [275] 19 [275] 20 [290] 240 [3480] 240 [3480] 240 [3480] 240 [3480] 240 [3480] 60 60 60 60 60 1000 [2250] 1000 [2250] 1000 [2250] 1000 [2250] 1500 [3370] 2150 [4830] 2150 [4830] 2150 [4830] 2150 [4830] 2250 [5060] * At 0 bar [0 PSI] back pressure ** At radial shaft load of 1000 daN [2250 lbs], applied at center-line of the key and speed of rotation 60 RPM, the bearing life is 1000 hours. *** The permissible values of radial shaft load may occur for max. 10% of every minute DIMENSIONS AND MOUNTING DATA 10±0,15 [.394±.0059] 30 0 10,7 +0,2 [.421+.0079 ] for B85T C min 12 [.47] Parallel key 5/16"x5/16"x1" BS46 6±0,2 [.236±.0079] 22±0,15 [.866±.0059] ø [6. 159± 26 0 ±.0 ,2 07 9] 7,94+0,02 [.313 +.0008 ] 15 0 ø184,5±0,5 [7.234±.0197] ø114,25 -0,05 ø38,1-0,039 [1.5 -.0015] 42±0,3 [1.654±.0118] [4.498 -.002 ] 3,95 -0,2 [.155 -.0079] 4,5 [.177] 1 1/8-18UNEF D D Taper 1:8 9 -0,5 [.354-.0197] 74 [2.913] 83 -0,2 [3.268-.0079 ] 84±0,3 [3.307±.0118] 4xø13,5 +0,2 [.531+.0079 ] ø100 -0,1 [3.937-.0039 ] ø4,6+0,1 [.181+.0039 ] C 10 -0,2 [.394 -.0079] C : Brake Release Port -7/16-20 UNF SAE J1926-1/ISO 11926-1 D : Drainage Tap - 7/16-20 UNF mm [in] 19 HYDRAULIC DISC BRAKES B130K...- Wet This brake is designed to be mounted to the wheels of low-speed agricultural and construction vehicles. The advantage of these brakes is that despite the smallest possible dimensions they preserve long-term life of the bearings at high radial shaft load. SPECIFICATION DATA Type B130K 143 [12565] 31-33 [119-478] Min. Brake Release Pressure, bar [PSI] 280 [4060] Max. Opening Pressure, bar [PSI] 5 [72] Max. Permissible Pressure in Drain Line, bar [PSI] Weight, kg [lb]] 18,5 [40.8] Static Torque of Brake, daNm [lb-in]* * At 0 bar [0 PSI] back pressure DIMENSIONS AND MOUNTING DATA C 125 [4.921] version B-130K G-G T J 142 [5.59] 85 [3.346] 125 [4.921] ø125 -0,064 [4.921- .0025 ] G 6 [.236] G J ø160±0,4 [6.299±.0157] 170 [6.693] Parallel key B12x8x28 DIN 6885 Max. Torque 210 daNm [18587 lb-in] ø56 [2.205] 2xø6,3 [.248] Taper 1:10 4 [.157] C - Brake release port, G1/4, 12 mm [.472 in] depth D - Drainage tap, G3/8, 13 mm [.512] depth Prad daN 5000 4000 3000 version B-130K-P 60 [2.362] G-G 18 [.709] 12 [.472] 4xM12 ø45 [1.771] S=46 Tightening torque 50±3 daNm [4425±265 lb-in] version B-130K-P J-J 142 [5.59] 104 [4.094] K -tapered 1:10, M30x2 ø6,3 [.248] version B-130K J-J 12 -0,043 [.472 -.0017 ] 24,15-0,2 [.95 -.0079 ] 86 [3.386] 4xø14±0,15 [.551±.0059] 54 [2.126] 82 [3.228] max 115 [4.527] 126 [4.96] PERMISSIBLE SHAFT LOADS 4 3 2 1 0 -1 -3 in -2 Prad lbs 10000 1000 daN [225 lbs] 8000 1000 daN [225 lbs] 6000 2000 4000 1000 2000 0 115 100 80 mm [in] 60 40 20 0 -20 20 -40 -60 -80 mm The curve applies to a B10 bearing life of 3000 hours at 200 RPM. HYDRAULIC MOTOR-BRAKE B/MR APPLICATION » » » » » » » Conveyors Feeding mechanism of robots and manipulators Metal working machines Textile machines Agriculture machines Food industries Mining machinery etc. CONTENTS Specification data ...................22÷23 Dimensions and mounting .... 24÷25 Shaft extensions ........................ 25 Permissible shaft loads ............... 26 Order code .................................. 26 OPTIONS C B » Model- Spool valve, roll-gerotor; » Fully integrated friction disk brake; » Side port; T » Shaft - straight; » BSPP ports. A GENERAL Max. Displacement, cm3/rev [in3/rev] 397 [24.4] [RPM] Max. Speed, Max. Torque, daNm [lb-in] Max. Output, kW [HP] Max. Pressure Drop, 600 cont.: 61 [5400] 14,5 [19.5] bar [PSI] cont.: 175 [2540] lpm [GPM] Max. Oil Flow, 10 Permissible Shaft Loads, daN [lb-in] Pressure fluid int.: 200 [2900] 75 [19.8] [RPM] Min. Speed, int.: 57 [5045] Pa=200 [450] Mineral based- HLP(DIN 51524) or HM(ISO 6743/4) O Temperature range, O C [ F] -40÷140 [-40÷284] 2 Optimal Viscosity range, mm /s [SUS] 20÷75 [98÷347] ISO code 20/16 (Min. recommended fluid filtration of 25 micron) Filtration Oil flow in drain line Oil flow in Pressure drop Viscosity drain line bar [PSI] mm 2/s [ SUS] lpm [GPM ] 1 0 0 [ 1450] 140 [2030] p p bar PSI 30 400 25 20 2,5 [ .660 ] 15 35 [ 164 ] 1,8 [ .476 ] 10 20 [98] 3,5 [ .925 ] 35 [164] 2,8 [ .740 ] 20 [ 98 ] Pressure Losses 5 300 200 100 0 0 0 2 0 21 11 4 10 6 20 8 30 10 40 12 14 50 16 60 18 70 20 Q, GPM 80 Q, lpm B/MR MOTOR-BRAKE SPECIFICATION DATA Type Displacement, cm3/rev 3 [in /rev ] B/MR 80 B/MR 100 B/MR 125 B/MR 160 CB 80,3 99,8 125,7 159,6 199,8 [4.90] [6.09] [7.67] [9.74] [12.19] B/MR 160 B/MR 200 B/MR 200 CB Max. Speed, Cont. 500 500 475 375 300 [RPM] Int.* 600 600 600 470 375 Max. Torque Cont. 19,5[1725] 24[2125] 30[2655] 30[2655] 39[3450] 30[2655] 45[3980] daNm [lb-in] Int.* 22[1947] 28[2480] 34[3010] 39[3450] 43[3805] 39[3450] 50[4425] Peak** 27[2390] 32[2832] 37[3275] 46[4070] 46[4070] 56[4960] 56[4955] Max. Output Cont. 8,4[11.2] 10,8[14.5] 12,5[16.8] 10 [13.5] 11,5[11.5] 7,8[10.5] 11[14.75] kW [HP ] Int.* 9,6[12.9] 12[16.1] 14,5[19.5] 12,5[16.8] 14[18.8] 12,4[16.6] 13[17.4] Max. Pressure Cont. 175[2540] 175[2540] 175[2540] 135[1960] 175[2540] 105[1523] 175[2540] Drop, Int.* 200[2900] 200[2900] 200[2900] 175[2540] 200[2900] 145[2103] 200[2900] bar [PSI] Peak** 225[3263] 225[3263] 225[3263] 225[3263] 225[3263] 225[3263] 225[3263] Max. Oil Flow Cont. 40 [10.5] 50 [13.2] 60 [15.9] 60 [15.9] 60 [15.9] l/min [GPM] Int.* 48 [12.7] 60 [15.9] 75 [19.8] 75 [19.8] 75 [19.8] Max. Inlet Cont. 175 [2540] Pressure Int.* 200 [2900] bar [PSI] Peak** 225 [3260] Max. Starting Pressure bar [PSI] Min. Starting 10 [145] 10 [145] 9 [130] 7 [102] 5 [73] At max.press.drop Cont 15 [1330] 20 [1770] 25 [2215] 24 [2124] 32 [2832] 26 [2301] 41 [3628] Torque, daNm [lb-in] At max.press.drop Int.* 17 [1505] 23 [2035] 28 [2480] 32 [2832] 37 [3275] 33 [2920] 46 [4071] Min. Speed***, [RPM] 10 10 10 10 Static Torque of Brake, daNm [lb-in] 55 [4868] Min. Brake Release Pressure****, bar [PSI] 13 [190] Max.Opening Pressure, bar [PSI] Weight, kg [lb] 10 10 10 200 [2900] 11,0 [24.3] 11,2 [24.7] 11,4 [25.2] 11,6 [25.6] 11,7 [25.8] 12,2 [26.9] 12,3 [27.12] * Intermittent operation: the permissible values may occur for max. 10% of every minute. ** Peak load: the permissible values may occur for max. 1% of every minute. *** For speeds lower than given, consult factory or your regional manager. **** Motor-brakes must always have a drain line. The brake release pressure is the difference between the pressure in the brake release line and the pressure in the drain line. 1. Intermittent speed and intermittent pressure must not occur simultaneously. 2. Recommended filtration is per ISO cleanliness code 20/16. A nominal f iltration of 25 micron or better. 3. Recommend using a premium quality, anti-wear type mineral based hydraulic oil HLP(DIN51524) or HM ( ISO 6743/4). If using synthetic fluids consult the factory for alternative seal materials. 4. Recommended minimum oil viscosity 13 mm²/s [70 SUS] at 50°C [122°F]. 5. Recommended maximum system operating temperature is 82°C [180°F]. 6. To assure optimum motor life fill with fluid prior to loading and run at moderate load and speed for 10-15 minutes. 22 B/MR MOTOR-BRAKE SPECIFICATION DATA (continued) B/MR 250 Type Displacement, cm3/rev 3 [in /rev ] B/MR 250 CB B/MR 315 B/MR 315 CB B/MR 400 B/MR 400 CB 250,1 315,7 397 [15.26] [19.26] [24.4] Max. Speed, Cont. 240 190 150 [RPM] Int.* 300 240 190 Max. Torque Cont. 30 [2655] 54 [4780] 30 [2655] 55 [4868] 30 [2655] 55 [4868] daNm [lb-in] Int.* 39 [3450] 57 [5045] 42 [3717] 57 [5045] 43 [3805] 57 [5045] Peak** 60 [5310] 71 [6285] 61 [5400] 71 [6285] 60 [5310] 70 [6195] Max. Output Cont. 6,2 [8.3] kW [HP ] Int.* 9,5 [12.7] 11 [14.7] 7,5 [10.1] 10 [13.4] Max. Pressure Cont. 85 [1233] 175 [2538] 65 [942] 135 [1958] 45 [652] 105 [1523] Drop, Int.* 115 [1668] 185 [2683] 90 [1305] 145 [2103] 75 [1087] 115 [1668] bar [PSI] Peak** 200 [2900] 225 [3263] 150 [2175] 180 [2610] 120 [1740] 140 [2030] Max. Oil Flow Cont. 60 [15.9] l/min [GPM] Int.* 75 [19.8] Max. Inlet Cont. 175 [2540] Pressure Int.* 200 [2900] bar [PSI] Peak** 225 [3260] Max. Starting Pressure bar [PSI] 10 [13.4] 4,5 [6.1] 5 [73] 9 [12.1] 2,2 [2.9] 7 [9.4] 5,6 [7.5] 8,7 [11.7] 5 [73] 5 [73] Min. Starting At max.press.drop Cont 24 [2125] 50 [4425] 26 [2300] 50 [4425] 24 [2125] 44 [3895] Torque, daNm [lb-in] At max.press.drop Int.* 31 [2745] 51,5 [4560] 35 [3100] 51,8 [4585] 38 [3364] 50 [4425] 10 10 Min. Speed***, [RPM] 10 10 Static Torque of Brake, daNm [lb-in] 55 [4868] Min. Brake Release Pressure****, bar [PSI] 13 [190] Max.Opening Pressure, bar [PSI] Weight, kg [lb] 10 10 200 [2900] 12,6[27.8] 12,7 [28] 13,3[29.3]13,4[29.5] 14 [30.9] 14,1[31.1] * Intermittent operation: the permissible values may occur for max. 10% of every minute. ** Peak load: the permissible values may occur for max. 1% of every minute. *** For speeds lower than given, consult factory or your regional manager. **** Motor-brakes must always have a drain line. The brake release pressure is the difference between the pressure in the brake release line and the pressure in the drain line. 1. Intermittent speed and intermittent pressure must not occur simultaneously. 2. Recommended filtration is per ISO cleanliness code 20/16. A nominal f iltration of 25 micron or better. 3. Recommend using a premium quality, anti-wear type mineral based hydraulic oil HLP(DIN51524) or HM ( ISO 6743/4). If using synthetic fluids consult the factory for alternative seal materials. 4. Recommended minimum oil viscosity 13 mm²/s [70 SUS] at 50°C [122°F]. 5. Recommended maximum system operating temperature is 82°C [180°F]. 6. To assure optimum motor life fill with fluid prior to loading and run at moderate load and speed for 10-15 minutes. 23 B/MR MOTOR-BRAKE DIMENSIONS AND MOUNTING DATA CB Shaft max 70 [2.756] Shaft Dim. See Page 25 Port A D 74±0,3 [2.913±.0118] Flange Dim. See Page 25 20±0,3 [.787±.0118] 38±0,15 [1.496±.0059] Port B P(A,B) 18±0,1 [.708±.0039] L1 18±0,1 [.708±.0039] 20±0,3 [.787±.0118] [.787±.0118] 20±0,3 20±0,3 [.787±.0118] C Shaft L2 max L CO Shaft [2.165] max 55 SA Shaft SH Shaft D : 4xM8 - 13 mm [.51 in] depth C : G1/4 - 12 [.47 in] mm depth P(A, B): 2xG1/2 - 15 [.59 in] mm depth T : G1/4 - 10 mm [.393 in] depth 24,4 [.96] C max ø100 [3.937] max ø105 [4,134] T Type L2, mm [in] L , mm [in] B/MR 80 14,0 [.551] 205,5 [8.091] 213,5 [8.405] T B/MR 100 17,4 [.685] 209,0 [8.228] 217,0 [8.543] B/MR 125 21,8 [.858] 213,5 [8.405] 221,5 [8.720] B/MR 160 27,8 [1.095] 219,5 [8.642] 227,5 [8.957] [4,232] B/MR 200 34,8 [1.37] 226,5 [8.917] 234,5 [9.232] 55±0,1 [2.165±.0039] max 107,5 L1, mm [in] B/MR 250 43,5 [1.713] 235,0 [9.252] 243,0 [9.567] B/MR 315 54,8 [2.157] 246,5 [9.705] 254,5 [10.02] B/MR 400 69,4 [2.732] 261,0[10.275] 269,0 [10.59] C 0 26 Standard Rotation Viewed from Shaft End Port A Pressurized - CW Port B Pressurized - CCW mm [in] 24 Reverse Rotation Viewed from Shaft End Port A Pressurized - CCW Port B Pressurized - CW B/MR MOTOR-BRAKE SHAFT EXTENSIONS C - ø25 straight, Parallel key A8x7x32 DIN 6885 CO - ø1" Max. Torque 34 daNm [3010 lb-in] 8 -0,036 43,2±0,5 [1.7±.0197] ø25,4 -0,02 43,2±0,5 [1.7±.0197] M8 min 16 [.63] deep SH - splined, BS 2059 (SAE 6B) [1.0 -.0008 ] ø28,56 [1.124] 28,1 +0,1 -0,13 [.984 +.0007 +.0001] +0,015 ø25 +0,002 ø28,56 [1.124] 28 -0,3 [1.102 -.0118] M8 min 16 [.63] deep [1.106 +.0039 -.0051 ] 6,4 -0,05 [.252-.0019] [.315-.0014 ] SA - splined, B25x22h9 DIN 5482 Max. Torque 40 daNm [3540 lb-in] M8 Max. Torque 40 daNm [3540 lb-in] min 26,4 ø21,47±0,07 [.845±.0027] ø24,5 -0,13 26,4±1 [1.039±.039] M8 min 16 [.63] deep [1.039] 43,2±0,5 [1.7±.0197] [.964 -.0051 ] ø28,56 [1.124] [.997±.0012 ø25,32±0,03 min 16 [.63] deep ø28,56 [1.124] -0,025 6,25 -0,05 -.001 [.246-.0019] straight, Parallel key ¼"x¼"x1¼" BS46 Max. Torque 34 daNm [3010 lb-in] 43,2±0,5 [1.7±.0197] CB - ø32 straight, Parallel key A10x8x45 DIN 6885 10 -0,036 Max. Torque 77 daNm [6815 lb-in] M8 min 16 [.63] deep [1.26 +.0007 +.0001] +0,018 ø32 +0,002 ø35 [1.378] 35 -0,2 [1.378 -.0079] [.394-.0014 ] +0,4 56,5 -1,0 [2.224+.016 -.039] MOUNTING Oval Mount (2 Holes) 2xø13,35 +0,4 ø82,5±0,05 ø106,4±0,2 [4.189±.0079] F - Oval Mount (4 Holes) 45 4xø13,35 +0,4 8±0,3 [.525 +.016 ] [.315±.0118] ø106,4±0,2 [4.189±.0079] 16 [.63] ø82,5±0,05 [3.248±.0019] 55±0,1 [2.165±.0039] max 107,5 [4,232] 0 130 [5.118] 130 [5.118] [3.248±.0019] 8±0,3 [.315±.0118] [.525 +.016 ] 55±0,1 [2.165±.0039] mm [in] max 107,5 [4,232] 25 16 [.63] B/MR MOTOR-BRAKE PERMISSIBLE SHAFT LOADS The permissible radial shaft load Prad depends on the speed n, RPM , distance L from the point of load to the mounting flange and shaft version. Mounting Flange cylindrical - C, CO splined - SH, SA Shaft Version Radial Shaft Load Prad,in mm Radial Shaft Load Prad,in inch cylindrical - CB 800 x 25000 , daN* n 95+L 800 x 18750 , daN* n 95+L 800 1660 x ,lbs* RPM 3.74+L 800 2215 x ,lbs* RPM 3.74+L _ n >200 RPM; L < 55 mm [2.2 in] _ 200 RPM; max Prad=800 daN [1800 lbs] *n< Radial Shaft Load Prad for C, CO Shaft Extensions by L=30 mm [1.18 in] Prad P max=150 daN [330 lbs] Prad daN Prad lbs 900 800 2000 1600 600 P max=200 daN [440 lbs] 1200 400 800 200 400 0 0 200 400 600 L=30 [1.18] 800 RPM ORDER CODE 1 2 3 4 5 B/MR Pos.1 - Mounting Flange omit - Oval mount, two holes - Oval mount, four holes F Pos.2 - Displacement code 80 100 125 160 200 250 315 400 3 3 - 80,3 cm /rev [4.90 in /rev] 3 3 - 99,8 cm /rev [6.09 in /rev] 3 3 - 125,7 cm /rev [7.67 in /rev] 3 3 - 159,6 cm /rev [9.74 in /rev] 3 3 - 199,8 cm /rev [12.19 in /rev] 3 3 - 250,1 cm /rev [15.26 in /rev] 3 3 - 315,7 cm /rev [19.26 in /rev] 3 3 - 397,0 cm /rev [24.40 in /rev] Pos.3 C CO SH SA CB - Shaft Extensions* - ø25 straight, Parallel key A8x7x32 DIN6885 - ø1" straight, Parallel key ¼"x¼"x1¼" BS46 - ø25,32 splined BS 2059 (SAE 6B) - ø24,5 splined B 25x22 DIN 5482 - ø32 straight, Parallel key A10x8x45 DIN 6885 Pos.4 - Special Features (see page 59) Pos.5 - Design Series omit - Factory specified NOTES: * The permissible output torque for shafts must be not exceeded! The hydraulic motors are mangano phosphatized as standard. 26 HYDRAULIC MOTOR-BRAKE MT/B APPLICATION » » » » » » » » Conveyors Metal working machines Agriculture machines Road building machines Mining machinery Food industries Special vehicles Plastic and rubber machinery etc. CONTENTS OPTIONS C B Specification data ......................28 Dimensions and mounting ........ 29 Permissible shaft loads .............. 29 Shaft extensions ........................ 30 Order code ................................. 30 » » » » » » T A Model- Disc valve, roll-gerotor; Fully integrated friction disk brake; Side ports; Shafts- straight, splined and tapered; BSPP ports Other special features GENERAL Max. Displacement, cm3/rev [in3/rev] 523,6 [31.95] 780 [RPM] Max. Speed, Max. Torque, daNm [lb-in] Max. Output, kW [HP] Max. Pressure Drop, bar [PSI] cont.: 122 [10780] 40 [54] cont.: 200 [2900] 5 [RPM] Min. Speed, Permissible Shaft Loads, int.: 240 [3450] 150 [40] lpm [GPM] Max. Oil Flow, int.: 137 [12125] Pa=1000 [2248] daN [lbs] Pressure fluid Mineral based- HLP(DIN 51524) or HM(ISO 6743/4) o Temperature range, o C [ F] -40÷140 [-40÷284] 2 Optimal Viscosity range, mm /s [SUS] 20÷75 [98÷347] ISO code 20/16 (Min. recommended fluid filtration of 25 micron) Filtration Pressure Losses Oil flow in drain line DP PSI Oil flow in Viscosity Pressure drop drain line 2 mm /s [SUS] lpm [GPM ] bar [PSI] 140 [2030] 210 [3045] 20 [ 98 ] 2,5 [ .66] 35 [ 164 ] 1,5 [ .39] 20 [98] 5 [1.32] 35 [164] 3 [.79] 200 DP bar 14 12 150 10 8 100 50 6 4 2 0 0 10 20 5 0 27 11 30 40 10 50 15 60 70 20 80 90 25 100 110 30 120 lpm 35 GPM MT/B MOTOR-BRAKE SPECIFICATION DATA Type 3 3 Displacement, cm /rev [in /rev ] MT/B 160 MT/B 200 MT/B 250 MT/B 315 MT/B 400 MT/B 500 161,1 [9.83] 201,4 [12.29] 251,8 [15.36] 326,3 [19.90] 410,9 [25.06] 523,6 [31.95] Max. Speed, Cont. 625 625 500 380 305 240 [RPM] Int.* 780 750 600 460 365 285 Max. Torque Cont. 47 [4160] 59 [5220] 73 [6460] 95 [8410] 108 [9560] 122 [10800] daNm [lb-in] Int.* 56 [4960] 71 [6285] 88 [7790] 114 [10090] 126 [11150] 137 [12125] Max. Output Cont. 26,5 [36] 33,5 [45] 33,5 [45] 33,5 [45] 30 [40] 26,5 [36] kW [HP] Int.* 32 [43] 40 [54] 40 [54] 40 [54] 35 [45] 30 [40] Max. Pressure Drop Cont. 200 [2900] 200 [2900] 200 [2900] 200 [2900] 180 [2600] 160 [2300] bar [PSI] Int.* 240 [3450] 240 [3450] 240 [3450] 240 [3450] 210 [3050] 180 [2600] Max. Oil Flow Cont. 100 [26.5] 125 [33] 125 [33] 125 [33] 125 [33] 125 [33] lpm [GPM] Int.* 125 [33] 150 [40] 150 [40] 150 [40] 150 [40] 150 [40] Max. Inlet Pressure Cont. 210 [3050] 210 [3050] 210 [3050] 210 [3050] 210 [3050] 210 [3050] bar [PSI] Int.* 250 [3600] 250 [3600] 250 [3600] 250 [3600] 250 [3600] 250 [3600] Max. Return Pressure Cont. 140 [2030] 140 [2030] 140 [2030] 140 [2030] 140 [2030] 140 [2030] 175 [2540] 175 [2540] 175 [2540] 175 [2540] 175 [2540] 175 [2540] 10 [150] 10 [150] 10 [150] 10 [150] 10 [150] 10 [150] with Drain Line,bar [PSI] Int.* Max. Starting Pressure with Unloaded Shaft, bar [PSI] Min. Starting Torque At max. press. drop Cont. 34 [3010] 43 [3800] 53 [4690] 74 [6550 ] 84 [7435] 95 [8410] daNm [lb-in] At max. press. drop Int.* 41 [3630] 52 [4600] 63 [5580] 89 [7880] 97 [8585] 106 [9380] 10 9 8 7 6 5 Min. Speed**, [RPM] Static Torque of Brake, daNm [lb-in] Min. Brake Release Pressure***, bar [PSI] 143 [12657] 143 [12657] 143 [12657] 143 [12657] 143 [12657] 32-35 32-35 32-35 32-35 143 [12657] 32-35 32-35 [2832-3098] [2832-3098] [2832-3098] [2832-3098] [2832-3098] [2832-3098] Max. Opening Pressure, bar [PSI] Max. Pressure in Drain Line, bar [PSI] Weight, kg [lb] 280 [24782] 280 [24782] 280 [24782] 280 [24782] 280 [24782] 280 [24782] 5 [443] 5 [443] 5 [443] 5 [443] 5 [443] 5 [443] 27,5 [60.6] 28 [61.7] 28,5 [62.8] 29,5 [65] 30,5 [67.2] 31,5 [69.4] * Intermittierent operation: the permissible values may occur for max. 10% of every minute. ** For speeds lower than given, consult factory or your regional manager. *** Motor-brakes must always have a drain line. The brake release pressure is the difference between the pressure in the brake release line and the pressure in the drain line. 1. Intermittent speed and intermittent pressure must not occur simultaneously. 2. Recommended filtration is per ISO cleanliness code 20/16. A nominal foltration of 25 micron or better. 3. Recommend using a premium quality, anti-wear type mineral based hydraulic oil HLP(DIN51524) or HM ( ISO 6743/4). If using synthetic fluids consult the factory for alternative seal materials. 4. Recommended minimum oil viscosity 13 mmІ/s [70 SUS] at 50°C [122°F]. 5. Recommended maximum system operating temperature is 82°C [180°F]. 6. To assure optimum motor life fill with fluid prior to loading and run at moderate load and speed for 10-15 minutes. 28 MT/B MOTOR-BRAKE DIMENSIONS AND MOUNTING DATA SH Shaft ø125 -0,064 K Shaft C Shaft [4.921- .0025 ] L2 C 126 [4.96] 104 [4.094] 18 [.709] 60 [2.362] 12 [.472] max 115 [4.527] Shaft Dim. See Page 30 max L T 21,6±0,5 [.85±.019] L1 21,6±0,5 [.85±.019] 20±0,3 [.787±.0118] D 12,5±0,5 [.492±.019] 12,5±0,5 [.492±.019] 125 [4.921] B P(A,B) 12,5±0,5 [.492±.019] 12,5±0,5 [.492±.019] 23±0,6 [.905±.024] A 20±0,3 [.787±.0118] mm [in] 72 [2.835] 21,6±0,5 [.85±.019] 21,6±0,5 [.85±.019] 142 [5.59] The curve applies to a B10 bearing life of 3000 hours at 200 RPM. Prad daN 4 3 2 1 0 -1 -3 in -2 142 [5.59] PERMISSIBLE SHAFT LOADS 170 [6.693] 4xø14±0,15 [.551±.0059] Prad lbs ø160±0,4 [6.299±.0157] 5000 4000 85 [3.346] 86 [3.386] 10000 1000 daN [225 lbs] 8000 1000 daN [225 lbs] 3000 6000 2000 4000 1000 2000 P(A,B) - 2xG3/4, 17 mm [.669] depth C - Brake release port, G1/4, 12 mm [.472 in] depth T - Drainage tap, G3/8, 13 mm [.512] depth D - 2xM10, 10 mm [.394] depth Type *L1,mm [in] L2,mm [in] L,mm [in] MT/B 160 16,5 [.65] 178 [7.01] 228 [8.98] MT/B 200 21,5 [.85] 183 [7.21] 233 [9.17] MT/B 250 27,8 [1.09] 189,3 [7.45] 239 [9.41] 0 115 100 80 60 40 20 0 -20 -40 -60 -80 mm Warning: Drain line should always be used. MT/B 315 37,0 [1.46] 198,5 [7.81] 248 [9.76] MT/B 400 47,5 [1.87] 209 [8.23] 259 [10.2] MT/B 500 61,5 [2.42] 223 [8.78] 273 [10.8] * The width of the gerolor is 3,5 mm [.138 in] greater than L1. 29 MT/B MOTOR-BRAKE SHAFT EXTENSIONS C -ø40 straight, Parallel key A12x8x70 DIN 6885 SH -ø1½" splined 17T, DP 12/24 ANSI B92.1-1976 Max. Torque 123 daNm [10886 lb-in] Max. Torque 123 daNm [10886 lb-in] 82 -0,2 M12 min 25 [.984] deep ø38,1-0,025 [1.5 -.001] 45 56+2 [2.205+.079 ] ø45 [1.771] +.0007 [1.575 +.0001 ] +0,018 ø40 +0,002 45 ø45 [1.771] 43 -0,2 [1.692 -.0079 ] o o 12 -0.043 [.472 -.0017 ] 82 -0,2 [3.228-.0079] M12 min 25 [.984] deep [3.228-.0079] K -tapered 1:10, Parallel key B12x8x28 DIN 6885 Max. Torque 210 daNm [18587 lb-in] ø6,3 [.248] A M30x2 ø45 [1.771] 24,15 -0,2 [.95 -.0079] 12 -0,043 [.472 -.0017] ø56 [2.205] S=46 Tightening torque 50±3 daNm [4425±265 lb-in] A-A A 1:10 6 [.236] 4 [.157] 54±0,4 [2.126±.016] 82 [3.228] mm [in] ORDER CODE 1 2 3 4 MT/B Pos.1 - Displacement code 160 200 250 315 400 500 3 Pos.2 - Shaft Extensions** 3 - 161,1 cm /rev [9.83 in /rev] - 201,4 cm3/rev [12.29 in3/rev] - 251,8 cm3/rev [15.36 in3/rev] - 326,3 cm3/rev [19.9 in3/rev] - 410,9 cm3/rev [25.06 in3/rev] - 523,6 cm3/rev [31.95 in3/rev] C SH K - ø40 straight, Parallel key A12x8x70 DIN6885 - ø1 ½" splined 17 DP12/24 ANS B922.1-76 - ø45 tapered 1:10, Parallel key B12x8x28 DIN 6885 Pos.3 - Special Features (see page 59) Pos.4 - Design Series omit - Factory specified NOTES: * The permissible output torque for shafts must be not exceeded! The hydraulic motors are mangano phosphatized as standard. 30 HYDRAULIC MOTOR-BRAKE MTM/B APPLICATION » Skid Steer Loaders » Metal working machines » Trenchers » Augers » Agriculture machines » Road building machines » Special vehicles » Mine machines » Woodworking and sawmill machinery » Conveyors etc. OPTIONS CONTENTS » » » » » » Specification data ......................32 Dimensions and mounting ........ 33 Shaft extensions ....................... 34 Permissible shaft loads .............. 35 Order code ................................. 35 Model- Disc valve, roll-gerotor; Fully integrated friction disk brake; Side ports; Shafts- straight, splined and tapered; BSPP ports Other special features GENERAL Max. Displacement, 3 3 cm /rev [in /rev] Max. Speed, 724,3 [44.2] 750 [RPM] Max. Torque, daNm [in-lb] Max. Output, kW [HP] Max. Pressure Drop, bar [PSI] Max. Oil Flow, Permissible Shaft Loads cont.: 175 [15490] 70 [94] cont.: 250 [3600] 150 [40] daN [lbs] Pa=1000 [2250] Mineral based- HLP(DIN 51524) or HM(ISO 6743/4) O Temperature range, O C [ F] -40÷140 [-40÷284] 2 Optimal Viscosity range, mm /s [SUS] 20÷75 [98÷347] ISO code 20/16 (Min. recommended fluid filtration of 25 micron) Filtration Oil flow in drain line flow in Pressure drop Viscosity Oil drain line 2 bar [PSI] mm /s [ SUS] lpm [GPM ] 2,5 [.660 ] 20 [98] 2 75 [3990] int.: 350 [5080] lpm [GPM] Pressure fluid 200 [2 90 0] int.: 215 [16030] Pressure Losses 350 25 300 20 250 200 150 35 [164] 1,5 [ .400] 100 20 [98] 4 [1.057] 50 35 [164] 2,5 [.660] 0 15 10 5 0 0 0 31 25 5 11 75 50 10 15 20 100 25 125 Q, lpm 30 Q, GPM MTM/B MOTOR-BRAKE SPECIFICATION DATA Type Displacement, 3 3 cm /rev [in /rev] MTM/B 200 MTM/B 250 MTM/B 315 MTM/B 400 MTM/B 470 MTM/B 500 MTM/B 630 MTM 725 201,4 251,8 326,3 410,9 475 494,9 631,2 724 [12.29] [15.36] [19.9] [25.06] [28.97] [30.17] [38.5] [44.2] Max. Speed, Cont. 625 500 380 305 260 250 196 170 [RPM] Int.* 750 600 460 365 315 300 235 215 Max. Torque, Cont. 72 [6375] daNm [lb-in] Int.* 102 [9030] 128 [11330] 163 [14425] 206 [18232] 215 [16030] 215 [16030] 215 [16030] 192 [17000] 90 [7965] 116 [10265] 147 [13010] 171 [15135] 172 [15225] 175 [15490] 160 [14160] Peak** 115 [10180] 144 [12745] 186 [16460] 235 [20800] 240 [21240] 240 [21240] 255 [22570] 240 [21240] Max. Output, Cont. 41 [55] 41 [55] 41 [55] 41 [55] 41 [55] 37,5 [50] 29 [39] 26 [35] kW [HP] Int.* 65 [87] 70 [94] 70 [94] 70 [94] 55 [74] 51 [68] 45 [60] 40 [54] Max. Pressure Drop, Cont. 250 [3600] 250 [3600] 250 [3600] 250 [3600] 250 [3600] 230 [3340] 185 [2680] 160 [2320] bar [PSI] Int.* 350 [5080] 350 [5080] 350 [5080] 350 [5080] 315 [4570] 280 [4060] 225 [3260] 210 [3045] Peak** 400 [5800] 400 [5800] 400 [5800] 400 [5800] 350 [5080] 320 [4640] 270 [3985] 260 [3770] Max. Oil Flow, Cont. 125 [33] 125 [33] 125 [33] 125 [33] 125 [33] 125 [33] 125 [33] 125 [33] lpm [GPM] Int.* 150 [40] 150 [40] 150 [40] 150 [40] 150 [40] 150 [40] 150 [40] 150 [40] 6 [87] 6 [87] 6 [87] 6 [87] 6 [87] 6 [87] 6 [87] 6 [87] 60 75 97 122 142 143 144 148 [5310] [6640] [8585] [10800] [12570] [12655] [12745] [13100] Max. Starting Pressure with Unloaded Shaft, bar [PSI] Min. Starting Torque, daNm [lb-in] Static Torque of Brake, 200 [17700] daNm [lb-in] Min. Brake Release 14 [203] Pressure***, bar [PSI] Max. Opening Pressure, 40 [580] bar [PSI] Weight, kg [lb] 37,5 37,9 39,1 41,3 44,1 46,0 49,1 52,0 [82.7] [83.6] [86.2] [91.1] [97.2] [101.4] [108.2] [114.6] * Intermittent operation: the permissible values may occur for max. 10% of every minute. ** Peak load: the permissible values may occur for max. 1% of every minute. *** Motor-brakes must always have a drain line. The brake release pressure is the difference between the pressure in the brake release line and the pressure in the drain line. **** For speeds lower than given, consult factory or your regional manager. 1. Intermittent speed and intermittent pressure drop must not occur simultaneously. 2. Recommended filtration is per ISO cleanliness code 20/16. A nominal filtration of 25 micron or better. 3. Recommend using a premium quality, anti-wear type mineral based hydraulic oil HLP(DIN51524) or HM (ISO 6743/4). If using synthetic fluids consult the factory for alternative seal materials. 4. Recommended minimum oil viscosity 70 SUS [13 mm²/s] at 122ºF [50ºC]. 5. Recommended maximum system operating temperature is 180ºF [82ºC]. 6. To assure optimum motor life fill with fluid prior to loading and run at moderate load and speed for 10-15 minutes. 32 MTM/B MOTOR-BRAKE DIMENSIONS AND MOUNTING DATA G Shaft ø179,97±0,025 [7.085±.001] T Shaft SH Shaft ø90 [3.543] C Shaft K Shaft M Shaft 22 +1 +.039 ] max 108 [.866 [4.252] 90,2±0,4 [3.55±.0157] L2 60±0,1 [2.36±.0039] 12,5±0,2 [.49±.0079] max 123 [4.843] Shaft Dim. See Page 34 L1 Lmax C T 14,5±0,15 [.57±.0059] Port A 42±0,15 Port B P(A,B) 42±0,15 72±0,2 [2.83±.0079] [1.65±.0059] [1.65±.0059] 139±0,5 [5.47±.02] Standard Rotation Viewed from Shaft End Port A Pressurized - CW Port B Pressurized - CCW 101,5 -0,5 [3.996 -.019] 4xø18,5 +0,2 [.728 +.0079 ] ø224 [8.819] Reverse Rotation Viewed from Shaft End Port A Pressurized - CCW Port B Pressurized - CW mm [in] Type MTM/B 200 MTM/B 250 MTM/B 315 MTM/B 400 MTM/B 470 MTM/B 500 MTM/B 630 MTM/B 725 L, mm [in] L2, mm [in] L1, mm [in] 226 [8.90] 184 [7.24] 25 [.98] 232,5 [9.15] 190 [7.48] 31,3 [1.23] 241,5 [9.51] 199,5 [7.85] 40,5 [1.59] 252 [9.92] 210 [8.27] 51 [2.01] 260 [10.24] 218 [8.58] 59 [2.32] 249 [9.80] 207 [8.15] 48 [1.89] 262 [10.32] 220 [8.66] 61 [2.40] 271 [10.67] 229 [9.02] 70 [2.76] max 203 [7.992] Versions 2 4 P (A,B) 2xG¾ 2x11/ 16 -12UN 9 / 16 -18 UNF T G¼ 7 / 16 -20 UNF C G¼ 33 MTM/B MOTOR-BRAKE SHAFT EXTENSIONS C M 1½"[38,1] srtaight, Parallel key 3 8"x 3 8"x 2¼" BS46 Max. Torque 133 daNm [11750 lb-in] ø40 srtaight, Parallel key A12x8x70 Max. Torque 133 daNm [11750 lb-in] o 45 R2±0,2 [R.0787±.0079] o R2±0,2 [R.0787±.0079] 45 R2±0,2 [R.0787±.0079] R2±0,2 [R.0787±.0079] 12 -0,043 [.472-.0017] 9,545±0,02 43 -0,2 [1.693 -.008] +.0007 ø50 -0,039 [1.696 -.0015 ] 42,4 -0,2 3/8-16 UNC 25 [.984] min deep [1.57+.0001] 82 -0,2 [3.228 -.0079 ] 5:1 [1.669-.0079 ] ø38,1 -0,06 82 -0,2 [3.228 -.0079 ] [1.499 -.0024] ø50 -0,039 [1.696 -.0015 ] [.376±.000787] +0,018 ø40 +0,002 5:1 M12-6H 25 [.984] min deep G T 17T Splined, 1½" [38,1] ANS B92.1-1976 Max. Torque 133 daNm [11750 lb-in] 1 3/4" [44,5] SAE J501 Tapered 1:8 Parallel key 7 16"x 7 16"x 1¼ " BS46 Max. Torque 210 daNm [18650 lb-in] [.157 +.0051 ] 1 1/4-18UNEF ø44,8 -0,039 +0,13 ø4 - 0,08 [1.764 -.0015 ] ø38,1 -0,025 B 3/8-16 UNC 25 [.984] min deep 1.5 Taper per Foot [Taper 1:8] 57±0,1 [2.244±.0393] - .0032 Nut 1 1/4-18 UNEF 55,4 [2.18] across flat Tightening torque for Nut 50±1 daNm [4425±88.5 lb-in] 59±0,5 [2.323±.0197] SH K 17T Splined, 1½" [38,1] ANS B92.1-1976 Max. Torque 133 daNm [11750 lb-in] ø45 Tapered 1:10 Parallel key 12x8x28 DIN 6885 Max. Torque 211 daNm [18675 lb-in] 82 -0,2 [3.228-.0079 ] M12 H 25 [.984] min deep ø56 [2.205] [.248+.0079 ] ø45 -0,039 [1.772 -.0015] ø50 -0,039 [1.696-.0015 ] ø38,1 -0,025 [1.499 -.001] [1.696 -.0015 ] 56 +1 [2.2+.039 ] H-H ø6,3 +0,2 H 82 -0,2 [3.228-.0079 ] 5:1 ø50 -0,039 6±0,25 [.236±.0098] Teeth 17 Pitch 12/24 o Pressure angle 30 M30x2 R2±0,2 [R.0787±.0079] R2±0,2 [R.0787±.0079] 12 -0,043 [.472 -.0017 ] 24,15 -0,2 o 45 Nut M30x2 46 [1.18] across flat Tightening torque for Nut 50±3 daNm [4425±265.5 lb-in] 4 [.157] Taper 1:10 54±0,4 [2.126±.0158] mm [in] 34 [.951-.0079] ø50 -0,039 [1.696 -.0015 ] 56 +1 [2.2+.039 ] B [1.499 -.001] 82 -0,2 [3.228-.0079 ] 5:1 11,14±0,01 [.439±.0004] [3.165-.0079 ] Teeth 17 Pitch 12/24 Pressure angle 30o 5,51-0,1 80,4 -0,2 R2±0,2 [R.0787±.0079] ø50 -0,039 [1.696 -.0015 ] 45 R2±0,2 [R.0787±.0079] [.217-.0039 ] B-B o MTM/B MOTOR-BRAKE PERMISSIBLE RADIAL SHAFT LOADS Prad daN -120 -100 -80 -60 -40 -20 0 20 40 60 80 100 120 mm 8000 Prad lbs 16000 7000 14000 6000 12000 5000 10000 4000 8000 3000 2000 6000 2 1 4000 1000 2000 0 -5 -4 -3 -2 0 -1 1 2 3 4 5 in. 1 - Bearing curve: The curve applies to a B10 bearing life of 2000 hours at 100 RPM. 2 - Shaft curve: The curve represents Max. permissible radial shaft load with safety factor 2:1. ORDER CODE 1 2 3 4 5 MTM/B Pos.1 - Displacement code 200 250 315 400 470 500 630 725 3 Pos. 3 - Ports 3 2 4 - 201,4 cm /rev [12.29 in /rev] - 251,8 cm3/rev [15.36 in3/rev] - 326,3 cm3/rev [19.90 in3/rev] - 410,9 cm3/rev [25.06 in3/rev] - 475,0 cm3/rev [28.97 in3/rev] - 523,6 cm3/rev [31.95 in3/rev] - 631,2 cm3/rev [38.52 in3/rev] - 724,3 cm3/rev [44.20 in3/rev] - side ports, 2xG 3/4, G1/4, BSP thread, ISO 228 - side ports, 2x 1 1/16-12 UN, O-ring, 9/16-18 UNF, 7/16-20UNF Pos. 4 - Special Features (see page 59) Pos. 5 - Design Series omit - Factory specified Pos.2 - Shaft Extensions* C G M T SH K - 1½" [38,1] straight, Parallel key 3/8x3/8x2 1/4" - 1½" [38,1] 17T Splined (3/8-16 UNC) - 40 mm straight, Parallel key 12x8x70 - 1:8 Tapered, Parallel key 7/16x7/16x1 1/4" - 1½" [38,1] 17T Splined (M12) - 1:10 Tapered, Parallel key 12x8x28 Notes: * The permissible output torque for shafts must be not exceeded! ** Color at customer's request. The hydraulic motors are mangano phosphatized as standard. 35 HYDRAULIC MOTOR-BRAKES SW500B350V APPLICATION » Wheel drives » Conveyors » Rotators » Positioners » Winches » Swing drives » Door openers CONTENTS Specification data ......................................... 36 Dimensions and mounting ............................37 Permissible shaft loads ................................ 37 Function diagrams ........................................38 SPECIFICATION DATA Type 3 SW500B350V 3 Displacement, cm /rev [in /rev ] 475,3 [29] Max. Speed, Cont. 16 RPM Int.* 25 Max. Torque, Cont. 82 [7260] daNm [in-lb] Int.* 95 [8420] Max. Output, Cont. 0,9 [1.3] kW [HP] Int.* 2,4 [3.3] Max. Pressure Drop, Cont. 125 [1800] bar [PSI] Int.* 145 [2100] Max. Oil Flow, Cont. 8 [2] lpm [GPM] Int.* 12 [3] Max. Return Pressure without Drain Line 100 [1450] or Max. Pressure in Drain Line, bar [PSI] Min. Starting Torque, At max. press. drop Cont. 72 [6400] daNm [in-lb] At max. press. drop Int.* 75 [6650] Min. Speed**, RPM 5 Static Torque for the Brake***, daNm [in-lb] Release Pressure ±10%, initial bar [PSI] full 164 [14 515] 25...28 [363...406] 31 [449.6] Max. Steering Pressure, bar [PSI] 245 [3553] Max. Pressure in Drain Space for the Brake, bar [PSI] 0,5 [7] Pilot Ratio for the Valve 4,25:1 * Intermittent operation: the permissible values may occur for max. 10% of every minute. ** For speeds of 5 RPM lower than given, consult factory or your regional manager. *** Static torque is obtained at working pressure - 0 PSI [0 bar]. 36 SW MOTOR-BRAKES DIMENSIONS AND MOUNTING max 219 [8.622] 56 [2.205] B 175 [6.89] 102 [4.016] C ø86,36 [3.40] 44 [1.732] D 83 [3.268] 76 [2.992] -.0017 [5.748-.0033 ] -0,043 [.531+.0078 ] max 155 [6.102] 17T 5/7 pitch 20° involute ø146 -0,083 119,5 [4.705] 4xø13,5+0,2 +0,5 11 [.433+.0197 ] 8 [.315] 91 [3.58] ø171,45±0,2 [6.75±.0078] A 107,5 [4.232] 16 [.63] ø200 -2 [7.874 -.0787 ] 95 [3.74] ø75,8-0,25 [2.984 -.01 ] 236,5 [9.311] 260 [10.236] 62+0,2 [2.44+.0078 ] S=24 D S=17 5±0,2 [.197±.0078] M10 S=5 15°± 1° A,B: 7/16-20 UNF D : 1/4-18 NPTF ø93,6 -0,2 [3.685-.0078 ] ø36 [1.417] ø20 [.787] Note: For diffetent port's thread contact with "M+S Hydraulic". 380 [14.961] 36 [1.417] mm [in] 422 [16.614] PERMISSIBLE SHAFT LOADS Prad daN 9000 The curve applies to a B10 bearing life of 3000 hours at 40 RPM. 4.5 4 3 3.5 2.5 2 .5 1 1.5 0 in. 8000 Prad lbs 18000 7000 16000 14000 6000 12000 5000 10000 4000 8000 3000 6000 2000 4000 1000 0 120 2000 110 100 90 80 70 60 37 50 40 30 20 10 0 mm SW MOTOR-BRAKES FUNCTION DIAGRAMS 7000 6000 5000 90 90 l/min 23.8 GPM 75 l/min 19.8 GPM 60 l/min 15.9 GPM 80 70 125 bar 1800 PSI 11 kW 60 100 bar 1450 PSI 85 bar 1230 PSI 2 kW N=1 kW 40 115 bar 1670 PSI 9 kW 7 kW 5 kW 3 kW 4000 2000 50 l/min 13.2 GPM 2030 PSI 13 kW 50 3000 40 l/min 10.6 GPM p=140 bar int. 8000 100 cont. 9000 30 l/min 7.9 GPM M M lb.-in. daNm 10000 110 20 l/min 5.3 GPM Q=5 l/min 8 l/min 1.3 GPM 2.0 GPM 12 l/min 3.0 GPM SW 500 70 bar 1015 PSI 30 52,5 bar 760 PSI 70% 20 =85% t 1000 10 0 0 80% 35 bar 75% 510 PSI 17,5 bar 60% cont. 0 250 PSI int. 20 40 n 60 80 100 The working area for SW500B350V 38 120 140 160 180 200 -1 min (rpm) HYDRAULIC MOTOR-BRAKES TW500B350...V APPLICATION » Wheel drives » Conveyors » Rotators » Positioners » Winches » Swing drives » Door openers CONTENTS Specification data ......................................... 39 Dimensions and mounting ............................ 40 Function diagrams .........................................40 Order code .....................................................41 Motor-Brake Type TW500B350V A2 A A B B D X Motor-Brake Type TW500B350CV D C SPECIFICATION DATA Type TW500B350...V Displacement, cm3/rev [in3/rev] Max. Speed, Cont. RPM Int.* 475 [29] 40 60 Max. Torque, Cont. 114 [10 000] daNm [in-lb] Int.* 135 [12 000] Max. Output, Cont. kW [HP] Int.* 7,0 [9.39] Max. Pressure Drop, Cont. 170 [2500] bar [PSI] Int.* 200 [2900] Max. Oil Flow, Cont. lpm [GPM] Int.* 4,1 [5.4] 20 [5.3] 35 [9.2] Max. Return Pressure without Drain Line 75 [1088] or Max. Pressure in Drain Line, bar [PSI] Min. Starting Torque, At max. press. drop Cont. 95 [8400] daNm [in-lb] At max. press. drop Int.* 112 [9940] Min. Speed**, RPM 5 Static Torque for the Brake***, daNm [in-lb] Release Pressure ±10%, initial bar [PSI] full 164 [14515] 22,5...27,5 [326...400] 28...34 [406...493] Max. Steering Pressure, bar [PSI] 245 [3553] Max. Pressure in Drain Space for the Brake, bar [PSI] 0,5 [7] Pilot Ratio for the Valve 4,25:1 * Intermittent operation: the permissible values may occur for max. 10% of every minute. ** For speeds of 5 RPM lower than given, consult factory or your regional manager. *** Static torque is obtained at working pressure - 0 bar [0 PSI]. 39 C TW MOTOR-BRAKES DIMENSIONS AND MOUNTING D ø200-2 [7.874-.0787] 12,75-0,1 [.502-.0039] 56 +0,35 [2.205 +.013 ] 72 [2.835] ø50,8 -0,05 [2 -.00197 ] ø146 -0,043 [5.748 -.0017] Straight key ½”x½”x1 ½” ø222 [8.74] 56 [2.205] C 49,5 [1.949] 18 [.71] 116,2 [4.575] 92 [3.622] A2 4xø13,5+0,2 [.531+.0078] max 152 [max 5.85] 110 [4.33] 52 [2.047] 59 [2.32] 95 [3.74] 16 [.63] 171,45±0,2 [6.75±.0078] max 259 [max 10.2] Output Shaft for TW500B350V 17T 5/7 PITCH 20° involute max 220 [max 8.661] Valve Block for TW500B350V 44 [1.732] 93,6 [3.685] A 3/8-16 UNC 25 [.984] min deep 22 [.866] A B Valve Block for TW500B350CV 44 [1.732] 22 [.866] B 152 [5.984] 110 [4.331] 73,5 [2.894] 57,5 [2.264] 8 [.315] 57 [2.244] 110 [4.331] 156 [6.142] 17,5 [.689] mm [in] A,B : 2x7/8-14 UNF, .65 [17,5] deep D : 7/16-20 UNF C : G1/4 A2, X: 7/16-18 UNF, .475 [12] deep X 101,5 [3.996] 60 [2.362] 92 [3.622] 101,5 [3.996] A2 Note: For diffetent port's thread contact with "M+S Hydraulic". PERMISSIBLE SHAFT LOADS The curve applies to a B10 bearing life of 3000 hours at 40 RPM. Prad daN 9000 4.5 4 3 3.5 2.5 2 .5 1 1.5 0 in. 8000 Prad lbs 18000 7000 16000 14000 6000 12000 5000 10000 4000 8000 3000 6000 2000 4000 1000 0 120 2000 110 100 90 80 70 60 40 50 40 30 20 10 0 mm TW MOTOR-BRAKES FUNCTION DIAGRAMS 150 150 l/min 39.6 GPM 125 l/min 33.0 GPM 100 l/min 26.4 GPM 80 l/min 21.1 GPM 60 l/min 15.9 GPM 14000 20 l/min 5.3 GPM M daNm Q=5 l/min 1.3 GPM M lb-in 35 l/min 9.2 GPM 40 l/min 10.6 GPM TW 500 p=180 bar 2610 PSI 125 int. 12000 160bar 2320 PSI 10000 8000 140 bar 2030 PSI cont. 100 120 bar 1740 PSI 75 6000 4000 2000 90 bar 1305 PSI 50 60 bar 870 PSI 25 30 bar 435 PSI 0 0 cont. 0 25 int. 50 n 75 100 125 150 175 200 225 250 275 The working area for TW500B350V ORDER CODE 1 TW 500 B 350 2 V Pos.1 - Shaft Extension* omit - 17T 5/7 pitch 20° involute C - Straight key ½”x½”x1 ½” Pos.2 - Design Series omit - Factory specified The hydraulic motor-brakess are mangano-phosphatized as standard. 41 300 -1 min (rpm) VALVES FOR HYDRAULIC MOTORS OVERCENTER VALVES WITH BRAKE CONTROL Single Overcenter Valves with Brake Control type KPB … AE CONTENTS Single Overcenter Valves with Brake Control type KPB … BE Valves for MP, MR and MH type KPBR ... 43 Valves for MS type KPBS ................. 44 Valves for RW and HW type KPBW ........ 45 Valves for MT type KPBT .................. 46 Valves for MV type KPBV .................. 47 Switch valves type KPWR and KPWS .... 48 Switch valves type KPWT and KPWV ...... 49 Dual Overcenter Valves with Brake Control type KPB … D Crossover Relief Valves .................. 50 Valves for MP, MR and MH type KP...R ... 50 Valves for MS type KP...S ................. 51 Valves for RW and HW type KP...W ................. 52 Valves for MT type KP...T .................. 54 Valves for MV type KP...V .................... 56 Order Code ...................................... 58 SPECIFICATION DATA Type Parameters Flow Rate , KPBR...E KPBS...E KPBW...E KPBR...D KPBS...D KPBW...D KPBT...E 60 l/min [GPM] 100 [26.4] [15.85] KPBV...D 200 [52.8] 70÷250 60÷280 [870÷4060] Rated Pressure*, bar [PSI] KPBT...D KPBV...E [1015÷3625] 4,25:1 Pilot Ratio Weight , 3,020 kg 2,900 3,350 [6.658] [6.393] [7.385] [lb] 3,060 2,920 3,400 [6.746] [6.437] [7.496] 5,400 9,200 5,800 [11.905] [12.787] [20.283] [21.495] 2 0 0 *Pressure Settings are at flow rate of 5 lpm [1.3 GPM] and viscosity 32 mm /s [150 SUS] at 50 C [122 F]. PRESSURE LOSSES KPBR..., KPBS... and KPBW... DP bar PSI 40 600 DP bar 60 50 500 30 20 10 0 KPBT.. DP 0 0 t=50 C [122 F] 400 2 32 mm /s [150 SUS] A A1 40 A1 300 30 A 200 20 100 10 0 0 2 10 4 6 8 20 10 30 12 40 14 50 16 Q GPM 60 Q lpm 30 25 20 15 10 5 0 800 700 t=500C [1220F] 600 32 mm2/s [150 SUS] 500 400 A 300 A1 A1 200 0 2 10 4 6 20 8 30 40 450 400 t=500C [1220F] 300 250 32 mm2/s [150 SUS] 200 150 A A1 A A1 100 50 A 0 5 0 20 10 40 15 60 20 80 25 100 A 30 A1 A1 35 120 42 40 140 45 160 A1 A 10 12 14 16 18 20 22 24 26 Q GPM KPBV.. 350 A 100 0 P PSI P bar DP PSI 900 0 50 180 9,750 52.83 200 GPM Q, l/min 50 60 70 80 90 100 Q lpm KPB VALVES VALVES FOR MP, MR, MH HYDRAULIC MOTORS SINGLE VALVE KPBR-250/1/E... S=4 [.157] S=13 [.512] 18 [.709] 14 [.552] 77,5 [3.051] 33 [1.299] 48 [1.890] A C 25 [.984] P(A, B) 36 [1.417] 4x ø13,5 [.532] 4x ø8,5 [.335] 10 [.394] 100 [3.937] 150 [5.906] max C B 40 [1.575] 45 [1.772] 8 [.315] 64 [2.520] 40 [1.575] 44 [1.732] 92 [3.622] DUAL VALVE KPBR-250/1/D... 14 [.552] 48 [1.890] A 43 [1.693] 17 [.669] 40 [1.575] 8 [.315] 36 [1.417] 18 [.709] B 110 [4.331] C 32 [1.260] 45 [1.772] 40 [1.575] 44 [1.732] 92 [3.622] C 15 [.591] 4x ø13,5 [.532] 4x ø8,5 [.335] 10 [.394] 156 [6.142] max P(A, B) 95,5 [3.760] Thread Ports - P(A,B) Thread Port - C - G1/2 16 [.63 ] depth G1/4 12 [.47] depth M M22x1,5 16 [.63 ] depth M14x1,5 12 [.47] depth A 7/16 - 20 UNF 7/8 - 14 UNF O-ring 16 [.63 ] depth O-ring 12,7 [.50] depth mm [in] Note : KPBR Blocks are installed directly on МP, МR and МH Motors with four screws M8x45 - 8.8 DIN 912 or 5/16-18 UNC, 1.75 long ANSI B 18.3 . Tightening torque 1,8 daNm [160 lb-in]. 43 KPB VALVES VALVES FOR MS HYDRAULIC MOTORS SINGLE VALVE KPBS-250/1/E... S=4 [.157] 14 [.552] 18 [.709] S=13 [.512] 48 [1.890] 35 [1.378] 80,5 [3.169] 57 [2.244] A C 11 [.433] 32 [1.260] P(A, B) 42 [1.654] 2x ø16,5 [.650] 2x ø10,5 [.413] 10 [.394] 102 [4.016] 152 [5.985] max C B 45 [1.772] 38 [1.496] 75 [2.953] DUAL VALVE KPBS-250/1/D... 14 [.552] 32 [1.260] 19 [.748] 42 [1.654] 43 [1.693] 48 [1.890] A 18 [.709] B 120 [4.724] 13 [.512] 37 [1.457] 45 [1.772] 82 [3.228] [.532] C 13,5 2x ø16,5 [.650] 2x ø10,5 [.413] 10 [.394] 170 [6.693] max P(A, B) C 85,5 [3.366] Thread Ports - P(A,B) Thread Port - C - G1/2 16 [.63 ] depth G1/4 12 [.47] depth M M22x1,5 16 [.63 ] depth M14x1,5 12 [.47] depth A 7/16 - 20 UNF 7/8 - 14 UNF O-ring 16 [.63 ] depth O-ring 12,7 [.50] depth mm [in] Note : KPBS Blocks are installed directly on МS Motors with two screws M10x45 - 8.8 DIN 912 or 3/8-16UNC, 1.75 long ANSI B 18.3 . Tightening torque 3,5 daNm [310 lb-in]. 44 KPB VALVES VALVES FOR RW and HW HYDRAULIC MOTORS DUAL VALVE KPBW-250/1/D... 74 [2.913] 17 [.669] S=4 [.157] 15,5 [.610] S=13 [.512] 18 [.709] 17,5 [.689] 34.5 [1.358] 2x D S=27 [1.063] 122,5 [4.823] max 80,5 [3.169] P(A, B) 41 [1.614] 36 [1.417] 54 [2.126] C 46 [1.811] 99,5 [3.917] 71 [2.795] 107 [4.213] 83 [3.268] 2x 7/8-14 UNF KPBW-...A 75 [2.953] 88 [3.465] SINGLE VALVE KPBW-250/1/AE... SINGLE VALVE KPBW-250/1/BE... 18 [.709] 64 [2.520] Thread Ports - P(A,B) Thread Port - C Thread Ports - D - G1/2 16 [.63 ] depth G1/4 12 [.47] depth G1/2 12 [.47] length M M22x1,5 16 [.63 ] depth M14x1,5 12 [.47] depth M22x1,5 12 [.47] length A 7/16 - 20 UNF 7/8 - 14 UNF 7/8 - 14 UNF O-ring 16 [.63 ] depth O-ring 12,7 [.50] depth O-ring 13 [.51] length 45 mm [in] Note : KPBW Blocks assembly to RW or HW motors is done with two screws (thread D) included in the valve set. Tightening torque 8 daNm [710 lb-in]. KPB VALVES VALVES FOR MT HYDRAULIC MOTORS SINGLE VALVE KPBT-250/1/E... S=5 [.197] S=17 [.669] P(A,B) 125 [4.921] 62 [2.441] 25 [.984] 38 [1.496] C 54 [2.126] 9,9 [.39] 17,5 3,2 [.126] 43,2 [1.701] 2 [.079] 4x ø17 [.670] A 43,2 [1.701] [.690] 25 [.984] 166 [6.535] max B 4x ø10,5 [.413] 13 [.512] 28 [1.102] 25 [.984] 28 [1.102] C 103 [4.055] 28 [1.102] DUAL VALVE KPBT-250/1/D... P(A,B) 166 [6.535] max 25 [.984] 125 [4.921] 9,9 [.39] 17,5 2 [.079] 3,2 [.126] 43,2 [1.701] [.690] A 43,2 [1.701] 38 [1.496] C 103 [4.055] Thread Port - C - G3/4 17 [.67] depth G1/4 14 [.55] depth M M27x2 17 [.67] depth M14x1,5 14 [.55] depth A B C 54 [2.126] Thread Ports - P(A,B) 25 [.984] 176 [6.929] max 4x ø17 [.670] 4x ø10,5 [.413] 13 [.512] 62 [2.441] 25 [.984] 28 [1.102] 7/16 - 20 UNF 1 1/16-12 UN O-ring 17 [.67] depth O-ring 12,7 [.50] depth mm [in] Note : KPBT Blocks are installed directly on МT Motors with four screws M10x50 - 8.8 DIN 912. Tightening torque 3,5 daNm [310 lb-in]. 46 KPB VALVES VALVES FOR MV HYDRAULIC MOTORS DUAL VALVE KPBV-250/1/D... 50 [1.969] 46,8 [1.843] P(A,B) 11 [.433] 165 [6.496] 46,8 [1.843] 226 [8.898] max 32,5 [1.28] 43 [1.693] 30 [1.181] 62 [2.441] 29,5 [1.161] 36,5 [1.437] 18 [.709] 4x ø19 [.748] 4x ø12,5 [.492] 13 [.512] 27 [1.063] 239 [9.409] max S=6 [.236] S=24 [.945] 27 [1.063] 24 [.945] 25 [.984] C 70 [2.756] 42 [1.654] 120 [4.724] SINGLE VALVE KPBV-250/1/AE... SINGLE VALVE KPBV-250/1/BE... 33,5 [1.319] 36,5 [1.437] Thread Ports - P(A,B) Thread Port - C - G1 20 [.79] depth G1/4 14 [.55] depth M M33x2 20 [.79] depth M14x1,5 14 [.55] depth A 7/16 - 20 UNF 1 5/16 - 12 UN O-ring 20 [.79] depth O-ring 12,7 [.50] depth mm [in] Note : KPBV Blocks are installed directly on МV Motors with four screws M12x70 - 8.8 DIN 912. Tightening torque 6,5 daNm [575 lb-in]. 47 KPW VALVES SWITCH VALVE 1 1 SPECIFICATION DATA Type Flow Rate , KPWR l/min [GPM] Rated Pressure , bar [PSI] Weight , KPWS 60 [15.85] 250 [3625] kg 0,850 [lb] [1.874] 0,670 [1.477] VALVE FOR MP, MR, MH HYDRAULIC MOTORS KPWR VALVE FOR MS HYDRAULIC MOTORS KPWS C C 2x ø16,5 [.650] 15 [.591] 15 [.591] 5 [.197] 30 [1.181] 8 [.315] 4x ø13,5 [.531] 4x ø8 [.315] 63 [2.480] 30 [1.181] Parameters 2x ø10,5 [.413] 41 [1.614] 72 [2.835] 95 [3.740] max 75 [2.953] max 92 [3.622] 36 [1.417] 57,5 [2.264] 40 [1.575] 20 [.787] 40 [1.575] Thread Ports - P(A,B) G1/2 17 [.67 ] depth G1/4 14 [.55] depth M M22x1,5 17 [.67 ] depth M14x1,5 14 [.55] depth 7/16 - 20 UNF 7/8 - 14 UNF O-ring 17 [.67 ] depth O-ring 12,7 [.50] depth 60 [2.362] 47 [1.850] 41 [1.614] 15 [.591] 17 [.669] 57 [2.244] Thread Port - C - A P(A,B) P(A,B) 14 [.551] 8 [.315] 70 [2.756] 36 [1.417] 16,5 [.650] 15 [.591] mm [in] Note : KPWR Blocks are installed directly on МP, МR and МH Motors with four screws M8x35 - 8.8 DIN 912 or 5/16-18UNC, 1.5 long ANSI B 18.3 . Tightening torque 1,8 daNm [160 lb-in]. KPWS Blocks are installed directly on МS Motors with two screws M10x35 - 8.8 DIN 912 or 3/8-16UNC, 1.5 long ANSI B 18.3 . Tightening torque 3,5 daNm [336 lb-in]. 48 KPW VALVES SWITCH VALVE (continued) SPECIFICATION DATA Type Parameters KPWT KPWV 100 Flow Rate , l/min 200 250 Rated Pressure , bar 1,800 Weight , kg VALVE FOR MT HYDRAULIC MOTORS KPWT 3,150 VALVE FOR MV HYDRAULIC MOTORS KPWV C C P (A,B) P (A,B) P(A, B) : G1-A (M33x2), 20 mm depth C : G1/4 (M14x1,5), 14 mm depth P(A, B) : G3/4 (M27x2), 17 mm depth C : G1/4 (M14x1,5), 14 mm depth Note : KPWT Blocks are installed directly on MT Motors with four screws M10x40 - 8.8 DIN 912. Tightening torque 3,5+0,3 daNm. KPWV Blocks are installed directly on MV Motors with four screws M12x45 - 8.8 DIN 912. Tightening torque 6,5+0,5 daNm. 20 KP VALVES CROSSOVER RELIEF VALVES A1 B1 A B Single Crossover Relief Valve type KPE … A1 B1 A B Single Crossover Relief Valve type KPE … Type KPER KPDR 30 ÷ 100; Pressure Range* , bar KPDS [15.85] 60 Flow Rate , lpm [GPM] 50 ÷ 210; 80 ÷ 300 [435÷1450]; [725÷3050]; [1160÷4350] [PSI] Weight , KPES kg 1,55 1,50 [lb] [3.42] [3.31] *Pressure Settings are at flow rate of 5 lpm [1.32 GPM] 2 0 0 and viscosity 32 mm /s [150 SUS] (50 C [122 F]). Rated Pressure P bar P PSI 250 3628 200 2902 150 A 100 bar [1450 PSI] B C 210 bar [3050 PSI] 250 bar [3625 PSI] C B t=50º C [122º F] 2 32 mm /s [150 SUS] 2175 A 100 1450 2 0 4 10 6 20 8 30 50 10 40 12 14 50 B1 A B Dual Crossover Relief Valve type KPD … SPECIFICATION DATA Parameters A1 16 Q, GPM 60 Q, lpm KP VALVES FOR MP, MR, MH HYDRAULIC MOTORS VALVES FOR MS HYDRAULIC MOTORS DUAL VALVE KPDR DUAL VALVE KPDS 99 [3.898] 96 [3.780] 88 [3.465] 92 [3.622] 2xø17 [.669] 13 [.512] 35 [1.378] 14,5 [.571] 25 [.984] 14 [.551] 2xø1 0,2 [.402] S=4 [.157] S=4 [.157] S=13 [.512] 8 [.315] 17 [.669] 32 [1.260] B B 8 [.315] 2xø30 [1.181] 14 [.551] 147 [5.787] max 36 [1.417] 32 [1.260] A 70 [2.756] 36 [1.417] 147 [5.787] max A 42 [1.654] 20 20 [.787] [.787] 2xø30 [1.181] 14 [.551] S=13 [.512] 20 20 [.787] [.787] 22 [.866] P(A,B) 70 [2.756] 4xø8,5 [.335] 35 [1.378] 8,5 [.335] 14,5 [.571] 4xø13,5 [.531] 5 [.197] VALVES P(A,B) 27 [1.063] 28 [1.102] 33 [1.299] SINGLE VALVE KPES 108,5 [4.272] max 108,5 [4.272] max SINGLE VALVE KPER mm [in] Thread Ports - P(A,B) - G1/2 20 [.79] depth M M22x1,5 20 [.79] depth A 7/8 - 14 UNF O-ring 20 [.79] depth Note : KPDR and KPER Blocks are installed directly on МP, МR and МH Motors with four screws M8x35 - 8.8 DIN 912 or 5/16-18 UNC, 1.5 long ANSI B 18.3 . Tightening torque 1,8 daNm [160 lb-in]. KPDS and KPES Blocks are installed directly on МS Motors with two screws M10x35 - 8.8 DIN 912 or 3/8-16 UNC, 1.5 long ANSI B 18.3 . Tightening torque 3,5 daNm [310 lb-in]. 51 KP VALVES VALVES FOR RW and HW HYDRAULIC MOTORS A1 B1 A B Single Crossover Relief Valve type KPEAW ... A1 B1 A B A1 B1 A B Dual Crossover Relief Valve type KPDW ... Single Crossover Relief Valve type KPEBW ... SPECIFICATION DATA Type Parameters KPE...W lpm [GPM] Flow Rate , 60 Pressure Range* , bar 5 ÷ 40; [PSI] Weight , KPDW [15.85] 30 ÷ 100; 80 ÷ 250 [75÷580]; [435÷1450]; [1160÷3625] kg 1,80 2,90 [lb] [3.97] [6.39] *Pressure Settings are at flow rate of 5 lpm [1.32 GPM] 2 0 0 and viscosity 32 mm /s [150 SUS] (50 C [122 F]). Rated Pressure P bar P PSI 250 3628 200 2902 150 2175 A 100 bar [1450 PSI] B C 210 bar [3050 PSI] 250 bar [3625 PSI] C B t=50º C [122º F] 2 32 mm /s [150 SUS] A 100 1450 2 0 4 10 6 20 8 30 52 10 40 12 14 50 16 Q, GPM 60 Q, lpm KP VALVES VALVES FOR RW and HW HYDRAULIC MOTORS 17,5 [.689] P(A, B) 2x P 2x D S=27 [1.063] 118,5 [4.665] max 78 [3.071] DUAL VALVE KPDW... 17 [.669] 21 [.827] 54 [2.126] 46 [1.811] 84 [3.307] 88 [3.465] 95 [3.740] 89,5 [3.524] 2x 7/8-14 UNF 2x 7/8-14 UNF KPDW-...A 87 [3.425] 100 [3.937] SINGLE VALVE KPEAW... SINGLE VALVE KPEBW... 23 [.906] 65 [2.559] mm [in] Thread Ports - P(A,B) Thread Ports - D - G1/2 16 [.63 ] depth G1/2 12 [.47] length M M22x1,5 16 [.63 ] depth M22x1,5 12 [.47] length A 7/8 - 14 UNF 7/8 - 14 UNF O-ring 16 [.63 ] depth O-ring 13 [.51] length Note : KPDW and KPE..W Blocks assembly to RW or HW motors is done with two screws (thread D) included in the valve set. Tightening torque 8 daNm [710 lb-in]. 53 KP VALVES VALVES FOR MT HYDRAULIC MOTORS A1 B1 A B Single Crossover Relief Valve type KPEAT ... A1 B1 A B Single Crossover Relief Valve type KPEBT ... A1 B1 A B Dual Crossover Relief Valve type KPDT ... SPECIFICATION DATA Type Parameters Flow Rate , KPE ... T 120 [32] lpm [GPM] 80÷210 Pressure Range* , bar [1160÷3050] [PSI] Weight , KPDT kg 5,10 5,54 [lb] [11.24] [12.21] *Pressure Settings are at flow rate of 5 lpm [1.32 GPM] 2 0 0 and viscosity 32 mm /s [150 SUS] (50 C [122 F]). Rated Pressure P bar 250 200 100 50 0 50 bar [725 PSI] 100 bar [1450 PSI] C 150 bar [2175 PSI] D 210 bar [3045 PSI] P PSI 3500 D 3000 t=50º C [122º F] 2 32 mm /s [150 SUS] 2500 150 A B C 2000 B 1500 A 1000 500 0 5 10 0 20 40 15 60 54 20 80 25 100 30 Q GPM 120 Q lpm KP VALVES DUAL VALVE KPDT... 198 [7.795] max 83,5 [3.287] 23 [.906] 24 [.945] 38 [1.496] 40 [1.575] 2 [.079] A P(A,B) 9,4 [.370] 23 [.906] 43,2 [1.701] S=17 [.669] S=5 [.197] M 10 2xø36 [1.417] 43,2 [1.7] B 31 [1.220] 27 [1.063] 10 [.394] 102 [4.016] 75 [2.953] 4xø10,5 [.413] 4xø16,5 [.650] 24,5 [.965] 37 [1.457] 73,5 [2.894] 102 [4.016] 70 [2.756] SINGLE VALVE KPEBT... SINGLE VALVE KPEAT... 198 [7.795] max 198 [7.795] max B B A A P(A,B) P(A,B) mm [in] Thread Ports - P(A,B) - G3/4 20 [.79] depth M M27x2 20 [.79] depth A 11/16-12 UN O-ring 20 [.79] depth Note : KPDT and KPE...T Blocks are installed directly on МT Motors with four screws M10x70 - 8.8 DIN 912. Tightening torque 3,5 daNm [310 lb-in]. 55 KP VALVES VALVES FOR MV HYDRAULIC MOTORS Single Crossover Relief Valve type KPEAV ... Single Crossover Relief Valve type KPEBV ... Dual Crossover Relief Valve type KPDV ... SPECIFICATION DATA Type Parameters KPEAV KPEBV KPDV Flow Rate , lpm [GPM] 200 [53] Pressure Range* , bar 10÷100; 20÷250 [PSI] [145÷1450]; [290÷3625] Weight , kg 4,90 7,10 8,00 [lb] [10.8] [15.65] [17.64] *Pressure Settings are at flow rate of 5 lpm [1.3 GPM] 2 0 0 and viscosity 32 mm /s [150 SUS] (50 C [122 F]). Rated Pressure P bar P PSI 300 4500 A 100 bar [1450 PSI] B 200 bar [2900 PSI] C 250 bar [3625 PSI] 4000 250 200 150 100 50 0 C 3500 3000 B 2500 t=50º C [122º F] 2 32 mm /s [150 SUS] 2000 A 1500 1000 500 0 5 10 0 20 40 15 60 20 80 25 30 100 120 56 35 140 40 160 45 180 50 55 Q GPM 200 210 Q lpm KP VALVES DUAL VALVE KPDV 47,5 [1.87] S=6 [.236] S=24 [.945] B 46,8 [1.843] 11,6 [.457] SINGLE VALVE KPEAV 24,5 [.965] 11,6 [.457] A 27,5 [1.083] 120 [4.724] 25 [.984] P(A,B) 27 [1.063] 27 [1.063] 75 [2.953] 142 [5.591] 50 [1.968] 48,5 [1.909] 75 [2.953] 4xø12,5 [.492] 4xø19 [.748] 27,5 [1.083] 171 [6.732] max 13 [.512] 2xø44 [1.732] 20 [.787] SINGLE VALVE KPEBV 20 [.787] 4xø19 [.748] A B 4xø12,5 [.492 Dia.] B 4xø12,5 [.492] 4xø19 [.748] 13 [.512] 171 [6.732] max 13 [.512] 171 [6.732] max 20 [.787] A 65 [2.559] 47,5 [1.87] mm [in] Thread Ports - P(A,B) - G1-А 20 [.79] depth M M33x2 20 [.79] depth A 1 5/16 -12 UN O-ring 20 [.79] depth Note : KPDV Blocks are installed directly on MV Motors with four screws М12x75 - 8.8 DIN 912. . KPEAV Blocks are installed directly on MV Motors with four screws M12x50 - 8.8 DIN 912. KPEBV Blocks are installed directly on MV Motors with four screws M12x65 - 8.8 DIN 912. Tightening torque 7,5 daNm [665 lb-in]. 57 KP VALVES ORDER CODE - OVERCENTER VALVES WITH BRAKE CONTROL 1 2 3 - KPB 4 5 6 7 / / Pos.1 - Housing Type Pos.5 - Threaded Ports R S W T V omit - BSPP thread - ISO 228 M - Metric thread - ISO 262 A - Unified inch screw threads ANSI B 1.1 - 1982 - Valve block for MP, MR and MH Motors - Valve block for MS Motors - Valve block for RW and HW Motors - Valve block for MT Motors - Valve block for MV Motors Pos.6 - Option [Paint]** omit - no Paint P - Painted PC - Corrosion Protected Paint Pos.2 - Pressure Range, PSI [bar] 250 - 1015÷3625 [70÷250], Std Setting 250 bar@5 lpm Pos.7 - Design Series omit - Factory specified Pos.3 - Pilot Ratio 1 - 4,25:1 Pos.4 - Number of Valves D - Two Valves - Dual E - One Valve - Single (for R and S only) AE - One Valve on line A - Single (for T, V and W only) BE - One Valve on line B - Single (for T, V and W only) 1 2 3 Notes: * Color at customer's request. ORDER CODE - SWITCH VALVES 4 KPW Pos.3 - Option [Paint]* omit - no Paint P - Painted PC - Corrosion Protected Paint Pos.1 - Housing Type R S T V - Valve block for MP, MR and MH Motors - Valve block for MS Motors - Valve block for MT Motors - Valve block for MV Motors Pos.4 - Design Series omit - Factory specified Pos.2 - Threaded Ports omit - BSPP thread - ISO 228 M - Metric thread - ISO 262 A - Unified inch screw threads ANSI B 1.1 - 1982 Notes: * Color at customer's request. ORDER CODE - CROSSOVER RELIEF VALVE 1 2 KP 3 4 5 6 / Pos.1 - Number of Valves D - Two Valves - Dual E - One Valve - Single (for R and S only) EA - One Valve on line A - Single (for T, V and W only) EB - One Valve on line B - Single (for T, V and W only) Pos.4 - Threaded Ports omit - BSPP thread - ISO 228 M - Metric thread - ISO 262 A - Unified inch screw threads ANSI B 1.1 - 1982 Pos.5 - Option [Paint] ** omit - no Paint P - Painted PC - Corrosion Protected Paint Pos.2 - Housing Type R S W T V - Valve block for MP, MR and MH Motors - Valve block for MS Motors - Valve block for RW and HW Motors - Valve block for MT Motors - Valve block for MV Motors Pos.6 - Design Series omit - Factory specified Pos.3 - Pressure Range, bar [PSI] 100 210 250 300* - 30÷100 [435÷1450], Std Setting 100 bar@5 lpm - 50÷210 [725÷3050], Std Setting 210 bar@5 lpm - 20÷250 [290÷3625], Std Setting 250 bar@5 lpm - 80÷300 [1160÷4350], Std Setting 250 bar@5 lpm Notes: * Useful for types R and S only. ** Color at customer's request. The Valve Blocks are mangano phosphatized as standard. 58 MOTOR-BRAKE SPECIAL FEATURES Order Code B/MR MT/B MTM/B SW TW Motor type Special Feature Description Low Leakage LL O - O - - Low Speed Valving LSV O - O - - Free Running FR - - O - - Reverse Rotation R O O O - - Paint* P O O O O O PC O O O O O S S - S S Corrosion Protected Paint* Check Valves * color at customer's request. O Optional - Not applicable S Standard 59 APPLICATION CALCULATION VEHICLE DRIVE CALCULATIONS 1.Motor speed: n, RPM n= 2,65 x vkm x i Rm n= 168 x vml x i Rin vkm- vehicle speed, km/h; vml- vehicle speed, mil/h; Rm- wheel rolling radius, m; Rin- wheel rolling radius, in; i- gear ratio between motor and wheels. If no gearbox, use i=1. 4. Accelerate force: FA, daN [lbs] Force FA necessary for acceleration from 0 to maximum speed v and time t can be calculated with a formula: FA= vkm x G 3,6 x t , [daN] FA= vml x G 22 x t , [lbs]; FA- accelerate force, daN [lbs]; t- time, [s]. 2.Rolling resistance: RR, daN [lbs] The resistance force resulted in wheels contact with 5.Tractive effort: DP,daN [lbs] Tractive effort DP is the additional force of trailer. This value different surfaces: RR=G x r will be established as follows: -acc.to constructor's assessment; -as calculating forces in items 2, 3 and 4 of trailer; the calculated sum corresponds to the tractive effort requested. G- total weight loaded on vehicle, daN [lbs]; r- rolling resistance coefficient (Table 1). Table 1 Rolling resistance coefficient In case of rubber tire rolling on different surfaces Surface r Concrete- faultless 0.010 Concrete- good 0.015 Concrete- bad 0.020 Asphalt- faultless 0.012 Asphalt- good 0.017 Asphalt- bad 0.022 Macadam- faultless 0.015 Macadam- good 0.022 Macadam- bad 0.037 Snow- 5 cm 0.025 Snow- 10 cm 0.037 Polluted covering- smooth 0.025 Polluted covering- sandy 0.040 Mud 0.037÷0.150 Sand- Gravel 0.060÷0.150 Sand- loose 0.160÷0.300 3.Grade resistance: GR, daN [lbs] a- gradient negotiation angle (Table 2) 6.Total tractive effort: TE, daN [lbs] Total tractive effort TE is total effort necessary for vehicle motion; that the sum of forces calculated in items from 2 to 5 and increased with 10 % because of air resistance. TE=1,1x(RR + GR + FA + DP) RR - force acquired to overcome the rolling resistance; GR- force acquired to slope upwards; FA- force acquired to accelerate (acceleration force); DP- additional tractive effort (trailer). 7.Motor Torque moment: M, daNm [lb-in] Necessary torque moment for every hydraulic motor: TE x Rm[Rin] M= N x i x hM N- motor numbers; hM- mechanical gear efficiency (if it is available). 8.Cohesion between tire and road covering: MW, daNm [lb-in] MW= GW x f x Rm[Rin] i x hM To avoid wheel slipping, it should be observed the following condition MW > M f - frictional factor; GW- total weight over the wheels, daN [lbs]. Table 3 Table 2 Frictional factor f Grade % Degrees Grade % 1% 0º 35' 12% 6º 5' 2% 15% Steel on steel 1º 9' 8º 31' 5% 2º 51' 20% 11º 19' Rubber tire on polluted surface 0.5 ÷ 0.7 6% 3º 26' 25% 14º 3' Rubber tire on asphalt 0.8 ÷ 1.0 8% 4º 35' 32% 18º Rubber tire on concrete 0.8 ÷ 1.0 10% 5º 43' 60% 31º Surface Degrees Rubber tire on grass 60 0.15 ÷ 0.20 0.4 HYDRAULIC MOTORS 9.Radial motor loading: Prad , daN [lbs] When motor is used for vehicle motion with wheels mounted directly on motor shaft, the total radial loading of motor shaft Prad is a sum of motion force and weight force acting on one wheel. GW - Weight held by wheel; Prad - Total radial loading of motor shaft; M/R- Motion force. Prad GW M R 2 Prad= G W + M R In accordance with calculated loadings the suitable motor from the catalogue is selected. DRAINAGE SPACE AND DRAINAGE PRESSURE Advantages in oil drainage from drain space: Cleaning; Cooling and Seal lifetime prolonging. Series connection Parallel connection 61 2 WARRANTY M+S Hydraulic warrants, what its products, supplied directly to original equipment manufacturer, authorized distributor or other customer, will be free of defects in material or workmanship at the time of shipment from M+S Hydraulic and will conform to the products technical documentation (drawings and specifications) under sale agreement with Buyer. This warranty will apply only to defects appearing within applicable Warranty period, mentioned below. If Buyer notify M+S Hydraulic within the Warranty period about any such defects, M+S , at its sole option will replace or repair the defective products or their parts found by M+S Hydraulic to be defective in material or workmanship. THE FOREGOING LIMITED WARRANTY IS AVAILABLE ONLY IF “M+S HYDRAULIC” IS PROMPTLY NOTIFIED IN WRITING OF THE ALLEGED DEFECT AND DOES NOT COVER FAILURE TO FUNCTION CAUSED BY DAMAGE TO THE PRODUCT, IMPROPER INSTALLATION, UNREASONABLE USE OR ABUSE OF THE PRODUCT, FAILURE TO PROVIDE OR USE OF IMPROPER MAINTENANCE OR USUAL, DEGRADATION OF THE PRODUCT DUE TO PHYSICAL ENVIRONMENTS OF AN USUAL NATURE. THE FOREGOING REMEDIES ARE THE SOLE AND EXCLUSIVE REMEDIES AVAILABLE TO CUSTOMER. To facilitate the inspection, M+S Hydraulic may require return of the product/part, which Buyer claims to be defective. M+S Hydraulic shall not be liable for labor costs or any other expenses incurred during the disassembling or reinstalling of the product/part. In case the claimed products are returned to M+S Hydraulic in bad condition: dirty, disassembled, with damaged or missing parts during transportation, the warranty will be considered as not applicable and the products will not be liable to repair. Warranty periods New products: The Warranty period is limited to 24 consecutive months (2 years) from the date of production of the product. Repaired products: If the product is repaired in M+S Hydraulic during its warranty period, the warranty period of the repaired item shall continue for the balance of original Warranty period or for a period equal to 50% of the original new product Warranty period, whichever is later. Spare parts: The Warranty period for Spare parts shall be 12 consecutive months (1 year) from the dispatch date of such parts from M+S Hydraulic. LIMITATION OF LIABILITY M+S Hydraulic's liability for any claim of any kind , for any loss or damage arising out of, connected with or resulting from an order, or from the performance or branch thereof, or from the design, manufacture, sale delivery, operation or use of any of its products shall be limited to , at M+S 's sole option, replacement, repair of any defective product or the issuance of a credit to Customer against any future purchases. Cash refunds will not be made under any circumstances and Customer will not be entitled to recover any damages of any kind against M+S Hydraulic, including but not limited to incidental or consequential damages, whether direct or indirect, known or unknown, foreseen or unforeseen.