LOGIC BOARD KIT
K001A5566
FOR MODELS SL575/SL585/SL595
NOTE: Before installing new logic board remove connectors
J1,J4 and J5 and set off to the side. If logic board does not
function properly after replacement, due to bad J1, J4 and J5
connectors, it may be necessary to reconnect the
connectors.
REMOVAL OF EXISTING PARTS
1. Disconnect power to operator.
2. Disconnect wire harness plug connectors from J1
(16-pin black connector), J2 (8-pin white & 3-pin white,
hall effect) and J4 (2-pin black connector), on existing
logic board.
3. Remove the (3) pan head screws and washers holding
the logic board to the electrical enclosure and retain for
reassembly of new board.
4. Remove logic board from the electrical box, leaving the
existing spacers in place.
To prevent possible SERIOUS INJURY or DEATH,
disconnect electric power to operator BEFORE installing.
ALL electrical connections MUST be made by a qualified
individual.
Accessory Terminal Block
INSTALLATION OF NEW PARTS
1. Slide logic board into card guide.
2. Secure logic board in place with the screws and
washers previously removed.
3. Reprogram logic board. Refer to owner's manual
provided with the operator for programming instructions.
4. Proceed to programming instructions.
5. Reconnect power to operator.
Logic Board
SINGLE PHASE SCHEMATIC
WARNING
L2
(BK)
(B)
(W)
(BK)
(SEE NOTE 2)
(W)
B
3
A
3
(W)
(W)
5
A
6
1
B
2
4
(PU) (SL595 RD)
(BL)
PRIMARY
2
A
1
6
B
5
(GY) SL595 GN)
(BL/BK)
(BK)
3
(BL/BK)
(PU) (SL595 RD)
8
5
(BL)
(YE) (SL595 WH)
3
2
1
(GY) (SL595 GN)
115V BRAKE
SOLENOID
(BK)
208V/230V MOTOR
CONNECTION
4
MOTOR OVERLOAD
(SEE NOTE 3)
BLACK (SL595 ORANGE)
(B)
1
(SEE NOTE 3)
2
8
5
(YE) (SL595 WH)
208/230V
ONLY
(S)
(S)
(BK)
4
4
(BK)
(BK)
O/L
(BK)
(W)
115V ONLY
(BK)
ON/OFF
SWITCH
1 PHASE
POWER IN
(W)
GROUNDED
DUPLEX
OUTLET
(115V ONLY)
L1
115V MOTOR
CONNECTION
(W)
To protect against fire and electrocution:
• DISCONNECT power BEFORE installing or servicing operator.
• Replace ONLY with fuse of same type and rating.
Fuse: 3AG, 3.2A, 120V, SLO-BLO
(SEE NOTE 3)
(BL/BK)
(BK)
230V BRAKE
SOLENOID
(BK)
(BL/BK)
115V ONLY
(BL)
(GN)
(NOTE 4)
24VAC
R1
R2
RADIO
SIGNAL
R3
R4
24V Sec.
(SEE NOTE 1)
FUSE
3.2A
(BL)
(TB 2)
(100 db)
(BL)
(BL)
(BK)
(BK)
(BL)
(RD)
(Y/BK)
(BK)
(BRN)
(BK)
(RD)
(GY)
GL CONTROL BOARD J2 PLUG
J2-8
J2-2
RPM - IN
RPM - SUPPLY
RPM GND
J2-9
J2-10
J2-11
(WH)
(YE)
(GN)
3
(PU) 2
(PU)
(BRN)
NC COM
(OR) 1
NC COM
(OR)
A1
B
(GY)
A2
FREE EXIT
LOOP HARNESS
8
9
10 PIN - 1,2,3,5
CAPPED
10
4
6
7
INTERRUPT (SAFETY)
LOOP HARNESS
8
9
10 PIN - 1,2,3,5
CAPPED
10
A
A2
(WH)
(RD)
RPM
SENSOR
(BK)
CLOSE
OPEN
FIELD CONNECTIONS
(Y/BK)
(PU)
SHADOW
J1-2
(PU/WH)
+24VDC
J1-3
(Y/BK)
CLOSE
J1-4
(GN)
STOP
J1-5
(Y/BK)
SOFT OPEN
J1-6
(BRN)
HARD OPEN
J1-7
INT. LOOP
J1-8
OBS. OPEN
J1-9
OBS. CLOSE
J1-10
24 VAC-COMMON
A1
(OR)
RADIO COMMAND
(BK)
L/S B
L/S A
J1 PLUG
J1-1
(RD)
(GN)
"A" LIMIT
CONTACTOR A
(GN)
(BL)
4
6
7
(Y/BK)
(Y/BK)
STOP
(PU)
(WH)
(P/W)
(Y/BK)
(Y/BK)
(GN)
RESET
(WH)
TB 1
1
2
RADIO
SHADOW
3
VDC COM
4
CLOSE
5
STOP/COM
(BRN)
6
SOFT OPEN
(OR)
(OR)
7
HARD OPEN
(GN)
(GN)
8
INTERRUPT (SAFETY)
(GY)
(GY)
9
OPEN
(OR/BK)
(OR/BK)
10
CLOSE
J1-11
(WH)
11
DC-GND
J1-12
(RD)
12
LOCK 1
J1-13
(BK)
(BK)
13
LOCK 1
J1-14
(BK)
14
ALARM 1
(BK)
(BL)
J1-15
(BL)
ALARM 1
J1-16
(RD)
(YE)
16
J4 PLUG
1
2
(GY)
17
(WH)
(BRN)
18
(GY)
19
(BRN)
20
DUAL
GATE
INTERNAL MOTOR
WIRING
1 - BLUE
2 - WHITE
3 - ORANGE
4 - YELLOW
5 - BLACK
8 - RED
O/L - BROWN
(YE)
J2-3
J2-4
J2-5
J2-6
J2-7
J2-1
(Y/BK)
24VAC-IN
24VAC-COMMON
SOFT OPEN
NC
"B" LIMIT
CONTACTOR B
(GN)
(WH)
(BRN)
+
SAFETY ALARM
(SEE NOTE 5)
(BL)
(YE)
TO REVERSE MOTOR
DIRECTION INTERCHANGE
PURPLE & GRAY WIRES
ON MODEL SL585
OR THE RED & GREEN WIRES
ON MODEL SL595
(YE)
CD
(YE)
(YE)
AB
RADIO
BLOCK
FACTORY
INSTALLED
RADIO
(GN)
(YE)
(YE)
(RD)
(RD)
GROUND
MASTER / SECOND
MAGLOCK
15
(RD)
= TERMINAL BLOCK IN LIMIT SWITCH ENCLOSURE (SL595 ONLY).
EDGE/PHOTOEYE (SAFETY)
24 VAC
INTERRUPT LOOP (SAFETY)
EXIT LOOP
NOTES:
1) Transformer primary voltage same as operator line voltage 24V secondary 60VA.
2) Wire color: 115V black, 208V red, 230V orange.
3) Single phase units are equipped with an external line break device and may be equipped with an additional internal pilot duty thermal o/l device.
4) Outlet wiring: Black wire to brass screw, white wire to silver screw and green wire to green screw.
5) When using a remote control or Single Button Control Station in lieu of the Soft Open feature, perform the following modifications to the operator:
1. Remove the green wire from R4 of the radio block and mount the wire to terminal block TB1 position 6.
2. Move the brown wire on Terminal Block TB1 position 6 (from radio block R4) to Terminal Block TB1 position 1.
40-32352F
THREE PHASE SCHEMATIC
ON/OFF
SWITCH
(BK)
L2
3 PHASE
POWER IN
230V CONNECTION
(SEE NOTE 3)
OVERLOAD
L1
(BK)
(BK)
(BK)
4
B
3
5
A
6
4
A
3
1
B
2
(GY) (SL595 GN)
(BK)
(PU) (SL595 RD)
(BK)
(YE) (SL595 WH)
L3
(BK)
(BK)
(BK)
GROUND
SEE NOTE 3
BLACK (SL595 ORANGE)
(GN)
PRIMARY
WARNING
(SEE
NOTE 2)
24VAC
R1
R2
RADIO
SIGNAL
R3
R4
5
3
9
6
460V CONNECTION
(GY) (SL595 GN)
(BK)
(PU) (SL595 RD)
(BK)
(BK)
1
7
4
2
8
5
3
9
6
1
(GY) (SL595 GN)
(BK)
(PU) (SL595 RD)
(YE)
2
(BK)
CD
3
(YE) (SL595 WH)
(YE)
(YE)
(RD)
(RD)
(YE)
(YE)
(BL)
(BL)
(BK)
(BK)
(SEE NOTE 4)
(WH )
(BL)
(RD)
(Y/BK)
(BK)
(BRN)
(BRN)
(BK)
(RD)
(GY)
(GN)
J2-3
J2-4
J2-5
J2-6
J2-7
J2-1
"A" LIMIT
CONTACTOR A
J2-8
J2-2
(OR) 1
RPM - IN
RPM - SUPPLY
RPM GND
J2-9
J2-10
J2-11
(WH)
(BL)
(WH )
(YE)
(GN)
(RD)
3
(BK)
L/S B
(PU) 2
(BRN)
575V
BRAKE
SOLENOID
A1
NC COM
(OR)
(RD)
B
(GY)
A2
A1
A
(Y/BK)
CLOSE
J1-4
(GN)
STOP
J1-5
(Y/BK)
SOFT OPEN
J1-6
(BRN)
HARD OPEN
J1-7
INT. LOOP
J1-8
(GN)
J1-3
(OR)
+24VDC
10 PIN - 1,2,3,5
CAPPED
10
4
6
7
8
9
INTERRUPT (SAFETY)
LOOP HARNESS
10 PIN - 1,2,3,5
CAPPED
10
CLOSE
OPEN
(PU)
(PU/WH)
8
9
A2
FIELD CONNECTIONS
(Y/BK)
J1-2
FREE EXIT
LOOP HARNESS
RPM
SENSOR
(BK)
SHADOW
4
6
7
(YE)
NC COM
(Y/BK)
(PU)
L/S A
(Y/BK)
(Y/BK)
STOP
(PU)
(WH)
(P/W)
(Y/BK)
(Y/BK)
(GN)
RESET
(WH)
TB1
1
2
RADIO
SHADOW
3
VDC COM
4
CLOSE
5
STOP/COM
(BRN)
6
SOFT OPEN
(OR)
(OR)
7
HARD OPEN
(GN)
(GN)
8
INTERRUPT (SAFETY)
OBS. OPEN
J1-9
(GY)
(GY)
9
OPEN
OBS. CLOSE
J1-10
(OR/BK)
(OR/BK)
10
CLOSE
J1-11
(WH)
11
DC-GND
J1-12
(RD)
12
LOCK 1
J1-13
(BK)
(BK)
13
LOCK 1
J1-14
(BK)
(BK)
(BL)
14
ALARM 1
J1-15
(BL)
ALARM 1
J1-16
(RD)
(YE)
16
J4 PLUG
1
2
(GY)
17
(WH)
(BRN)
18
(GY)
19
(BRN)
20
DUAL
GATE
230V
BRAKE
SOLENOID
575V CONNECTION
(GN)
24VAC-IN
24VAC-COMMON
SOFT OPEN
NC
"B" LIMIT
CONTACTOR B
24 VAC-COMMON
230V
BRAKE
SOLENOID
(SEE NOTE 3)
GL CONTROL BOARD J2 PLUG
RADIO COMMAND
5
4
8
(SEE NOTE 3)
(YE)
J1 PLUG
J1-1
6
7
2
(YE) (SL595 WH)
(BL)
+
(100 db)
1
(WH)
24V Sec.
(SEE NOTE 1)
FUSE
3.2A
(BL)
(TB 2)
AB
SAFETY ALARM
A
B
(BL)
RADIO
BLOCK
FACTORY
INSTALLED
RADIO
To protect against fire and electrocution:
• DISCONNECT power BEFORE installing or servicing operator.
• Replace ONLY with fuse of same type and rating.
Fuse: 3AG, 3.2A, 120V, SLO-BLO
2
1
MASTER / SECOND
MAGLOCK
15
(RD)
= TERMINAL BLOCK IN LIMIT SWITCH ENCLOSURE (SL595 ONLY).
EDGE/PHOTOEYE (SAFETY)
24 VAC
INTERRUPT LOOP (SAFETY)
EXIT LOOP
NOTES:
1) Transformer primary voltage is the same as the operator line voltage. Secondary 24V 60VA.
2) Wire color: 208V red, 230V orange, 460V purple, 575V gray.
3) Three phase units are equipped with an internal pilot duty thermal overload device or an external line monitoring device.
4) When using a remote control or Single Button Control Station in lieu of the Soft Open feature, perform the following modifications to the operator:
1. Remove the green wire from R4 of the radio block and mount the wire to terminal block TB1 position 6.
2. Move the brown wire on Terminal Block TB1 position 6 (from radio block R4) to Terminal Block TB1 position 1.
40-32351G
01-32632C
© 2009, The Chamberlain Group, Inc.
All Rights Reserved