CF11.D TPE - e-chain® - measuring system cable for maximum load requirements (class 6.6.4): shielded, oil- and biooil-resistant, PVC- and halogen-free as well as hydrolysis- and microbe-resistant. Inner jacket: Pressure extruded, gusset filling TPE mixture* Outer jacket: Pressure extruded, halogen-free TPE mixture Overall shield: Extremely bending-stable braid made of tinned copper wires* Conductor: Fine-wire strand in especially bending-stable version consisting of tinned copper wires Element jacket: Mechanically high-quality TPE mixture Core insulation: Mechanically highquality TPE mixture Element shield: Extremely bending-stable wrapping made of tinned copper wires* Banding: Plastic foil Strain relief: Centre element or filler for high tensile stresses ® CFRIP - tear strip for faster stripping Example drawing * For exceptions see construction table. (For a detail overview see construction table) Core design: Conductor: Fine-wire strand in especially bending-stable version consisting of tinned copper wires (following DIN EN 60228). Core insulation: Mechanically high-quality TPE mixture. Core identification: According to measuring system specification. (see construction table) Shield design: Material: Extremely bending-stable braid wires. Shield coverage: Linear: approx. 70 % (OS) OS: Overall shield (OS) or wrapping (ES) made of tinned copper Optical: approx. 90 % (OS) (ES) / approx. 95 % ES: Element shield +++ chainflex® cable works +++ Jacket design: ® Element jacket: TPE mixture adapted to suit the requirements in e-chains . Inner jacket: TPE mixture adapted to suit the requirements in e-chains . Outer jacket: Low-adhesion mixture on the basis of TPE, especially abrasion-stable and ® highly bending-stable, adapted to suit the requirements in e-chains . oil-resistant (following DIN EN 60811-2-1) biooil-resistant (following VDMA 24568 (tested by DEA with Plantocut 8 S-MB)) PVC- and halogen-free (following DIN EN 50267-2-1) hydrolysis-resistant (following DIN VDE 0282 Part 10 - A) microbe-resistant (following DIN EN 50396) silicon-free (following PV 3.10.7 - status 1992) lead-free (following 2011/65/EU (RoHS-II)) clean room ISO class 1 (according to DIN ISO 14644-1 tested by IPA) UV-resistance: Medium Colour outer jacket: Yellow green (similar to RAL 6018) Cable marking (Black): „00000 m“** igus chainflex CF11.---.D ----- EAC CE DESINA ® RoHS-II conform www.igus.de +++ chainflex cable works +++ ** Length printing: Not calibrated. Only intended as an orientation aid. / : Cable identification according to part no. (see technical table for details). Ex.: CF11.007.D: …chainflex CF11.007.D (4x0,34)C CE… General mechanical values: (for individual details see technical table) Double strokes igus® chainflex® CF11.D Temperature (from/to) [°C] Image exemplary -35 / -25 -25 / +80 +80 / +90 5 million Travel distance (TD) 7,5 million 10 million Min. bending radius for e-chain® use [Factor multiplied by outer diameter (d)] (Ex.: CF11.001.D at 20°C: 7,5 x 10,5 mm Min. bending radius 78,75 mm) ≤ 400 m 10,0 7,5 10,0 11,0 8,5 11,0 12,0 9,5 12,0 : Minimum guarantee lifetime of the cable under the specified conditions. The installation of the cable is recommended within the middle temperature range. Temperature range Min. bending radius for fixed installation Torsion (at 1 m cable length) -40 °C 7,5 x d --- -35 °C 6,8 x d ±0 ° -25 °C +90 °C 5,0 x d ±30 ° Date Subject to misprints and errors. Technical modifications are possible at any time. 15 Sep. 2015 Maybe older batches do not have all or other features. Please refer regarding the availability of the items especially the information in the latest chainflex® catalogue. +100 °C 6,8 x d ±0 ° Author D. Borsberg Page 1/10 www.igus.de ® Guaranteed lifetime for this series according to the "chainflex guarantee club" conditions ® (see chainflex catalogue and www.igus.eu/chainflex-guarantee) CF11.D TPE - e-chain® - measuring system cable for maximum load requirements (class 6.6.4): shielded, oil- and biooil-resistant, PVC- and halogen-free as well as hydrolysis- and microbe-resistant. General electrical values: (For individual details see technical table) Nominal voltage: 50 V Test voltage: 500 V (following DIN EN 50396) Guidelines: CE, DESINA, EAC Dynamic values: Max. speed in ® e-chain use:*** Unsupported: v = 10 m / s Max. acceleration in ® e-chain use:*** a = 100 m / s *** Gliding (up to 400 m): v = 6 m / s 2 These values are based on specific applications or tests. They do not represent the limit of what is technically feasible. Typical test setup for this cable group: Test bending radius R: approx. 55 - 100 mm Test travel S: approx. 1 - 15 m Test period: min. 2 - 4 million double strokes Test speed: approx. 0,5 - 2 m / s Test acceleration: approx. 0,5 - 1,5 m / s +++ chainflex® cable works +++ 2 e-chain® - measuring system cable for maximum load requirements: especially abrasion-stable almost unlimited resistance to oil, also with biooils for unsupported travel distances and up to 400 m in gliding applications CE, RoHS-II, DESINA, EAC igus® chainflex® CF11.D Typical application areas: Indoor and outdoor applications without direct sun radiation. Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, indoor cranes, low-temperature applications. Image exemplary Date Subject to misprints and errors. Technical modifications are possible at any time. 15 Sep. 2015 Maybe older batches do not have all or other features. Please refer regarding the availability of the items especially the information in the latest chainflex® catalogue. Author D. Borsberg Page 2/10 www.igus.de CF11.D TPE - e-chain® - measuring system cable for maximum load requirements (class 6.6.4): shielded, oil- and biooil-resistant, PVC- and halogen-free as well as hydrolysis- and microbe-resistant. Technical tables: Mechanical values: Number of cores & nominal cross section [mm²] External diameter (d)**** [max. mm] Copper index [kg / km] Weight [kg / km] CF11.001.D (3x(2x0,14)C+(4x0,14)+(2x0,5))C 10,5 80 176 CF11.002.D (3x(2x0,14)C+2x(0,5)C)C 10,0 82 188 CF11.003.D (3x(2x0,14)+2x1,0)C CF11.004.D (2x(2x(2x0,14))+(4x0,14)C+(4x0,5))C CF11.005.D (4x(2x0,14)+4x0,5)C CF11.006.D (3x(2x0,14)C+(4x0,14)+(4x0,25)+(2x0,5))C CF11.007.D (4x0,34)C***** CF11.008.D CF11.009.D 8,5 61 124 11,5 91 197 9,0 68 144 11,0 93 202 6,0 32 65 (3x(2x0,25))C 7,5 37 81 (4x(2x0,25)+2x0,5)C 9,5 66 137 CF11.010.D (4x(2x0,25)+2x1,0)C 9,5 80 161 CF11.011.D (4x(2x0,34)+4x0,5)C 10,5 96 201 CF11.012.D (3x(2x0,14)C+(3x0,14)C+(4x0,14)+(2x0,14+2x0,5))C 11,5 99 222 CF11.013.D (3x(2x0,14)C+2x0,5)C 9,5 70 152 CF11.014.D (4x(2x0,25)C+(2x0,5))C 11,5 95 212 CF11.015.D (4x(2x0,14)+4x0,5)C 9,0 68 140 CF11.016.D (3x(2x0,25)C)C CF11.017.D (4x(2x0,14)+(4x0,14)C+4x1,0)C CF11.018.D (2x(2x0,25)+2x0,5)C CF11.019.D CF11.020.D 9,5 65 144 11,0 116 245 6,5 40 76 (3x(2x0,25)C+(3x0,25)+2x1,0)C 10,5 106 228 (3x(2x0,14)+2x(4x0,14)+(2x0,5))C 10,0 68 112 CF11.021.D ((4x0,25)+3x(2x0,25+2x0,5))C 11,0 102 213 CF11.022.D ((2x0,25)+5x0,5)C CF11.023.D (3x(2x0,25)+6x1,0)C CF11.024.D ((4x0,14)+2x(2x0,34))C CF11.025.D (3x(2x0,14)C+(2x0,5)C)C CF11.027.D (5x(2x0,14)+2x0,5)C CF11.029.D (5x(2x0,25)C+(2x0,25+2x0,5))C CF11.031.D (2x(2x0,25)C+2x1,0)C CF11.032.D 3x(2x0,14)C+(3x0,14)C CF11.033.D 4x(2x0,14)C+2x(1,0)C 10,0 107 240 CF11.034.D 3x(2x0,14)C+(4x0,14)C+2x(2x0,5)C 11,5 116 188 CF11.035.D (4x(2x0,25)C+2x(2x0,5))C 12,5 114 254 CF11.036.D (5x(2x0,25))C 9,5 58 99 CF11.037.D (6x(2x0,25))C 10,0 69 119 CF11.038.D (3x(2x0,14)+(2x0,34))C 8,0 36 72 CF11.039.D (4x(2x0,14)C+2x(0,5)C)C 10,5 87 143 CF11.040.D (3x(4x0,14)+(2x0,14+2x0,34)+2x1,5)C 10,5 101 155 8,5 55 120 11,5 124 177 8,5 48 80 10,5 81 182 9,0 58 121 12,5 119 270 9,0 76 155 8,0 68 151 igus® chainflex® CF11.D **** External diameters are maximum values and may tend toward lower tolerance limits. ***** Star quad design (see construction table for details). Image exemplary Date Subject to misprints and errors. Technical modifications are possible at any time. 15 Sep. 2015 Maybe older batches do not have all or other features. Please refer regarding the availability of the items especially the information in the latest chainflex® catalogue. Author D. Borsberg Page 3/10 www.igus.de +++ chainflex® cable works +++ Part no. CF11.D TPE - e-chain® - measuring system cable for maximum load requirements (class 6.6.4): shielded, oil- and biooil-resistant, PVC- and halogen-free as well as hydrolysis- and microbe-resistant. Electrical values: Conductor resistance [approx. Ω / km] at 20 °C Max. current rating [A] at 30 °C (following) DIN EN 50289-1-2 DIN VDE 0298- 4 0,14 150 2,5 0,25 90 5 0,34 63 7 0,5 42 10 1,0 23 17 1,5 16 21 The max. current rating depends on factors such as the individual environmental conditions and the type of installation. Image exemplary www.igus.de igus® chainflex® CF11.D +++ chainflex® cable works +++ Nominal cross section [mm²] Date Subject to misprints and errors. Technical modifications are possible at any time. 15 Sep. 2015 Maybe older batches do not have all or other features. Please refer regarding the availability of the items especially the information in the latest chainflex® catalogue. Author D. Borsberg Page 4/10 CF11.D TPE - e-chain® - measuring system cable for maximum load requirements (class 6.6.4): shielded, oil- and biooil-resistant, PVC- and halogen-free as well as hydrolysis- and microbe-resistant. Construction table: Part No. CF11.001.D Colour code 3x(2x0,14)C green/yellow, black/brown, red/orange (4x0,14) grey/blue/whiteyellow/whiteblack (2x0,5) brownred/brownblue 3x(2x0,14)C green/yellow, black/brown, red/orange 2x(0,5)C black, red 3x(2x0,14) white/brown, green/yellow, grey/pink 2x1,0 blue, red 2x(2x(2x0,14)) (brown/green)/(yellow/violet), (grey/pink)/(red/black) (4x0,14)C yellowblack/redblack/greenblack/blueblack (4x0,5) browngreen/whitegreen/blue/white 4x(2x0,14) white/brown, green/yellow, grey/pink, blue/red 4x0,5 black, violet, greypink, redblue 3x(2x0,14)C green/yellow, black/brown, red/orange (4x0,14) grey/blue/whiteyellow/whiteblack (4x0,25) brownyellow/browngrey/greenblack/greenred (2x0,5) brownred/brownblue 4x0,34 white, green, brown, yellow (star-quad stranding) Core stranding CF11.002.D +++ chainflex® cable works +++ CF11.003.D CF11.004.D CF11.005.D igus® chainflex® CF11.D CF11.007.D Image exemplary www.igus.de CF11.006.D (Table continuous on next page) (Back to technical table) Date Subject to misprints and errors. Technical modifications are possible at any time. 15 Sep. 2015 Maybe older batches do not have all or other features. Please refer regarding the availability of the items especially the information in the latest chainflex® catalogue. Author D. Borsberg Page 5/10 CF11.D TPE - e-chain® - measuring system cable for maximum load requirements (class 6.6.4): shielded, oil- and biooil-resistant, PVC- and halogen-free as well as hydrolysis- and microbe-resistant. Part No. CF11.008.D Colour code 3x(2x0,25) white/brown, green/yellow, grey/pink 4x(2x0,25) brown/green, blue/violet, grey/pink, red/black 2x0,5 white, brown 4x(2x0,25) brown/green, blue/violet, grey/pink, red/black 2x1,0 white, brown 4x(2x0,34) black/brown, red/orange, green/yellow, blue/violet 4x0,5 blackwhite, redwhite, yellowwhite, bluewhite 3x(2x0,14)C green/yellow, white/grey, blue/red (3x0,14)C red/green/brown (4x0,14) grey/yellow/pink/violet (2x0,14+2x0,5) blue/brownblue/grey/brownred 3x(2x0,14)C white/brown, green/yellow, grey/pink 2x0,5 blue, red 4x(2x0,25)C white/brown, green/yellow, grey/pink, blue/red (2x0,5) black no.1/black no.2 Core stranding CF11.009.D CF11.010.D +++ chainflex® cable works +++ CF11.011.D CF11.012.D www.igus.de CF11.013.D igus® chainflex® CF11.D CF11.014.D Image exemplary (Table continuous on next page) (Back to technical table) Date Subject to misprints and errors. Technical modifications are possible at any time. 15 Sep. 2015 Maybe older batches do not have all or other features. Please refer regarding the availability of the items especially the information in the latest chainflex® catalogue. Author D. Borsberg Page 6/10 CF11.D TPE - e-chain® - measuring system cable for maximum load requirements (class 6.6.4): shielded, oil- and biooil-resistant, PVC- and halogen-free as well as hydrolysis- and microbe-resistant. Part No. Colour code 4x(2x0,14) brown/green, yellow/violet, grey/pink, red/black 4x0,5 blue, white, browngreen, whitegreen 3x(2x0,25)C white/brown, green/yellow, grey/pink 4x(2x0,14) red/black, brown/green, yellow/violet, grey/pink (4x0,14)C blueblack/yellowblack/redblack/greenblack 4x1,0 whitegreen, browngreen, blue, white Core stranding CF11.015.D CF11.016.D CF11.017.D Manufactured without inner jacket. +++ chainflex® cable works +++ CF11.018.D 2x(2x0,25) red/black, grey/pink 2x0,5 white, brown Manufactured without inner jacket. 3x(2x0,25)C brown/green, grey/pink, red/black (3x0,25) blue/violet/yellow 2x1,0 white, brown CF11.019.D Manufactured without inner jacket. CF11.020.D 3x(2x0,14) blue/red, black/violet, greypink/redblue 2x(4x0,14) green/grey/yellow/pink, whitegreen/whiteyellow/browngreen/yellowbrown (2x0,5) white/brown (4x0,25) white/brown/grey/black 2 CF11.021.D igus® chainflex® CF11.D 3x(2x0,25+ 2x0,5) Image exemplary yellow/black no.1/white/black no.2, grey/black no.3/white/black no.4, orange/black no.5/black/black no.6 5 3 4 6 (Table continuous on next page) (Back to technical table) Date Subject to misprints and errors. Technical modifications are possible at any time. 15 Sep. 2015 Maybe older batches do not have all or other features. Please refer regarding the availability of the items especially the information in the latest chainflex® catalogue. Author D. Borsberg Page 7/10 www.igus.de 1 CF11.D TPE - e-chain® - measuring system cable for maximum load requirements (class 6.6.4): shielded, oil- and biooil-resistant, PVC- and halogen-free as well as hydrolysis- and microbe-resistant. Part No. Colour code (2x0,25) white, brown 5x0,5 green, yellow, grey, pink, blue 3x(2x0,25) red/white, red/black, black/white 6x1,0 black no.1, black no.2, black no.3, black no.4, black no.5, black no.6 (4x0,14) yellow/grey/violet/pink 2x(2x0,34) whitegreen/white, browngreen/blue 3x(2x0,14)C green/yellow, blue/red, grey/pink (2x0,5)C white/brown 5x(2x0,14) green/brown, grey/yellow, violet/white, black/red, blue/pink 2x0,5 whitegreen, whitered 5x(2x0,25)C white/brown, green/yellow, grey/pink, blue/red, black/violet (2x0,25+ 2x0,5) greypink/browngreen/whitegreen/redblue 2x(2x0,25)C white/brown, green/yellow 2x1,0 black no.1, black no.2 Core stranding CF11.022.D CF11.023.D CF11.024.D +++ chainflex® cable works +++ CF11.025.D CF11.027.D CF11.029.D igus® chainflex® CF11.D Image exemplary www.igus.de CF11.031.D (Table continuous on next page) (Back to technical table) Date Subject to misprints and errors. Technical modifications are possible at any time. 15 Sep. 2015 Maybe older batches do not have all or other features. Please refer regarding the availability of the items especially the information in the latest chainflex® catalogue. Author D. Borsberg Page 8/10 CF11.D TPE - e-chain® - measuring system cable for maximum load requirements (class 6.6.4): shielded, oil- and biooil-resistant, PVC- and halogen-free as well as hydrolysis- and microbe-resistant. Part No. CF11.032.D Colour code 3x(2x0,14)C green/black, yellow/black, red/black (3x0,14)C grey, pink, black Core stranding Manufactured without inner jacket and overall shield. CF11.033.D 4x(2x0,14)C yellow/black, red/black, blue/black, green/black 2x(1,0)C white, brown Manufactured without inner jacket and overall shield. 3x(2x0,14)C green/black, violet/black, blue/black (4x0,14)C red/yellow/blackred/blackyellow 2x(2x0,5)C black/white, black/brown CF11.034.D 4x(2x0,25)C white/brown, green/yellow, grey/pink, blue/red 2x(2x0,5) black no.1/black no.2, black no.3/black no.4 CF11.036.D 5x(2x0,25) white/brown, green/yellow, grey/pink, blue/red, black/violet CF11.037.D 6x(2x0,25) white/brown, green/yellow, grey/pink, blue/red, black/violet, greypink/redblue CF11.035.D igus® chainflex® CF11.D Image exemplary www.igus.de +++ chainflex® cable works +++ Manufactured without inner jacket and overall shield. (Table continuous on next page) (Back to technical table) Date Subject to misprints and errors. Technical modifications are possible at any time. 15 Sep. 2015 Maybe older batches do not have all or other features. Please refer regarding the availability of the items especially the information in the latest chainflex® catalogue. Author D. Borsberg Page 9/10 CF11.D TPE - e-chain® - measuring system cable for maximum load requirements (class 6.6.4): shielded, oil- and biooil-resistant, PVC- and halogen-free as well as hydrolysis- and microbe-resistant. Part No. Colour code 3x(2x0,14) white/brown, green/yellow, grey/pink (2x0,34) blue/red 4x(2x0,14)C green/yellow, grey/pink, blue/red, black/violet 2x(0,5)C white, brown 3x(4x0,14) black/red/whiteblack/whitered, green/blue/whitegreen/whiteblue yellow/brown/whiteyellow/whitebrown (2x0,14 + 2x0,34) violet/orange/whiteviolet/whiteorange 2x1,5 whitegrey, grey Core stranding CF11.038.D CF11.039.D CF11.040.D Image exemplary www.igus.de igus® chainflex® CF11.D +++ chainflex® cable works +++ (Back to technical table) Date Subject to misprints and errors. Technical modifications are possible at any time. 15 Sep. 2015 Maybe older batches do not have all or other features. Please refer regarding the availability of the items especially the information in the latest chainflex® catalogue. Author D. Borsberg Page 10/10