Vootu LED Tube Application Notes Differentiating between the different LED tube offerings from Vootu and when to use each type of tube for the proper LED lighting solution In this application note we will discuss specifically which T8 4’ LED tube in the Vootu product line is the right solution for the applications encountered in the field. First off let’s look at each tube type and learn what the differences are as far as installation and power connection. UL/DLC has safety standards as far as the manner of which tubes are powered. Vootu has developed LED tubes to meet these requirements and at the same time minimize install costs. We will discuss three different power connection arraignments and tube types which include, dual ended power (with micro switch), single ended power, and ballast compatible/dual ended power. T8 LED Tube 4’ 18W Dual ended power with Micro Switch End Cap: Vootu Part # VT-T812-18WFO2 This is the main tube to use for most all applications. It meets UL/DLC so your customer can get all rebates offered. It also is the quickest to install since simply bypassing the ballast and wiring one side of the fixture to the hot wire and the other side to neutral is all that is required (see 11721 US Highway 19 N. ● Clearwater, FL 33764 ● 727.331.5075 attached wiring diagram and data sheet). There is no need to change the shunted tombstones to non-shunted as is the case with most single ended power LED tubes which do require replacing one tombstone for each tube. This configuration of LED tube is the most energy efficient, maximum lumen output, and easiest and quickest install. This style tube should be used in those applications that have long burn times (in excess of 10-12 hours per day) . This tube will replace a 32 W florescent tube. T8 Tube 4’ 18/22 W Hybrid Ballast Compatible Vootu Part # VT-T8-18WFO3 VT-T8-22WFO3 This hybrid LED tube is very unique in that it can work with and without the ballast connected. It is well suited for those instances when you want to do a quick “proof of concept” without having to bypass the ballast. It does not require new tombstones when the ballast is bypassed (when the ballast fails) like single ended power LED tubes since it a dual ended powered tube. It also meets UL Standards. This tube is well suited for shorter burn times where the install cost of bypassing the ballast may be prohibitive to a low ROI. This tube should only be used for burn times of 10-12 hours or less. For those higher burn times, and whenever it is feasible, the dual ended micro switch end cap tube should be used. (Please see attached data sheet and wiring diagram) . The lumen output of this tube is also less when the ballast is in the circuit. This is due to the design of the energy saving electronic ballasts. When installed with the ballast bypassed the lumen output will be greater. Note that these tubes will not work with any magnetic ballast and will only work with true electronic ballasts. It is advised that you install a few tubes in different fixtures to test the compatibility of these tubes with your customer’s fixtures. 11721 US Highway 19 N. ● Clearwater, FL 33764 ● 727.331.5075 T8 LED Tube 4’ 18W Single ended power : Vootu Part # VT-T812-18WFO1 VT-T812-22WFO1 These tubes have all the same features and functions, electrical components etc., as the T8 LED Tube 4’ 18W Dual ended power with Micro Switch End Cap tubes, except the micro switch end cap. It is a single ended power input (Please see attached data sheet and wiring diagram). It is the lowest cost LED tube Vootu offers. That said it is most likely the most expensive tube to retrofit/install. The reason being, in most cases the tombstones will be shunted and you will need to replace them with non-shunted tombstones. This additional cost for the tombstones and the additional labor to install them will most likely cost more overall than the Dual ended power with Micro Switch End Cap tubes. Brian A Kalan Vice President O. 727.331.5075 “Energy Saving Technology” www.vootu.com 11721 US Highway 19 N. ● Clearwater, FL 33764 ● 727.331.5075 T8 Tube – 4ft 18w Dual Ended High -100w Power withBay Micro switch Micro Switch DE=Dual ended, SE=Single Ended, MS=Micro Switch, HY=Hybrid Vootu/UL Part # Size Watts Lumens CRI CCT Voltage Pwr Type Dimensions Beam Angle IP Base VT-T812-18WF02 4K 4' 18 1903 >80 4000k 100-277 MS 1206mm 120 20 G13 VT-T812-18WF02 5K 4' 18 1979 >80 5000k 100-277 MS 1206mm 120 20 G13 Product Description: 18 watt – 4ft. retrofit T8 tube replaces traditional 32 watt tube. Dual Ended Power with Micro switch, frosted cover. Please note: Fluorescent Ballast MUST be bypassed & line voltage supplied to tube. E477988 11721 US Highway 19 N. • Clearwater, FL 33764 • (727) 331-5075 T8 Tube – 4ft 18/22w Hybrid High Bay -100w Ballast Compatible DE=Dual ended, SE=Single Ended, MS=Micro Switch, HY=Hybrid Vootu/UL Part # Size Watts Lumens CRI CCT Voltage Pwr Type Dimensions Beam Angle IP Base VT-T812-18WF03 4K 4' 18 1850/1980 >80 4000k 100-277 HY 1206mm 120 20 G13 VT-T812-18WF03 5K 4' 18 2070/2160 >80 5000k 100-277 HY 1206mm 120 20 G13 *VT-T812-22WF03 4K 4' 22 2400 >80 4000k 100-277 HY 1206mm 120 20 G13 *VT-T812-22WF03 4K 4' 22 2448 >80 5000k 100-277 HY 1206mm 120 20 G13 Product Description: 18 watt – 4ft. retrofit T8 tube replaces traditional 32 watt tube. *22 watt – 4ft. Retrofit T8 tube available for additional lighting– special order only. Dual Ended Power with Micro switch, frosted cover. Please note: Direct Replacement for 32w 4’ T8 Lamps Only. No wiring or tombstone modification is required. E478735 11721 US Highway 19 N. • Clearwater, FL 33764 • (727) 331-5075 Warning for installation for ballast compatible tube: 1. A test is required before making mass installation. 2. Make sure the socket and lampholder of the fixture are not loose or damaged 3. Make sure that you turn off power before making installation. 4. Make sure that the length of the tube is suitable for the fixture 5. This tube only works with specific electronic ballast, not all ballasts. Do not connect this ballast compatible tube with magnetic ballast. 6. This ballast compatible tube may not work with all ballasts because the ballast may be special or old. T8 Tube – 4ft High Bay -100w 18/20/22w DE=Dual ended, SE=Single Ended, MS=Micro Switch, HY=Hybrid Vootu/UL Part # Size Watts Lumens CRI CCT Voltage Pwr Type Dimensions Beam Angle IP Base VT-18-4K-C 4' 18 1980 >80 4000k 100-277 DE 1206mm 120 20 G13 VT-20-4K-C 4' 18 2200 >80 4000k 100-277 DE 1206mm 120 20 G13 VT-22-4K-C 4' 22 2420 >80 4000k 100-277 DE 1206mm 120 20 G13 *VT-T812-22WF01 5K 4' 22 2448 >80 5000k 100-277 SE 1206mm 120 20 G13 Product Description: 18/20/22 watt – 4ft. retrofit T8 tube replaces traditional 32 watt tube. Dual Ended Power, Clear cover, 4k. 22 watt – 4ft. Retrofit T8 tube available for additional lighting. Single Ended Power, clear cover, 5k. * E477988 11721 US Highway 19 N. • Clearwater, FL 33764 • (727) 331-5075 Dual Ended Power How to Install vootu LED T8 Retrofit Tubes STEP 1. Unpack the Product: a) Unpack and carefully examine the product from top to bottom. b) Report any damage and save all packing materials, if any part was damaged during transport. c) Do not attempt to use this product, if it is damaged. STEP 2. Planning the Installation: This device installation requires planning to ensure successful installation with minimal complications and down time. STEP 3. User Responsibilities: It is the responsibility of the contractor, installer, purchaser, owner, and user to install, maintain, and operate the device in such a manner as to comply with all state and local laws, ordinances, and regulations. STEP 4. Product Installation Steps: 1) Disconnect power to fixture at source. DO NOT SIMPLY SWITCH OFF FIXTURE. 2) Remove existing fluorescent tubes and safely set aside. 3) Disconnect (cut) wires to ballast leaving enough wire to be tied off with wire nuts. 4) Tie-off remaining wires attached to ballast with wire nuts. 5) See wiring diagram shown in diagrams for your type lamp fixture (i.e., 1-bulb, 2-bulb, 4-bulband etc.) and re-wire fixture. 6) Install ECO ENERGY LED Retrofit Tube(s) into fixture. 7) Affix included warning labels to fixtures near lamp connection/sockets of fixture so they are visible to bulb installers. 8) Re-connect power supply and turn on switch. Tube will light. WARNING Risk of fire or electric shock. Install the ECO ENERGY T8 retrofit LED tube(s) only in luminaires that have the construction features and dimensions shown in the photographs and/or drawings shown on this sheet. NOTE: This user guide is intended to be used as a reference only. Installation should be done by a fully qualified electrician or technician. This document should never be considered as a substitute for any provision of a regulation or state and/or local code. Please read the entire user guide to fully understand and safely use this product. You Can’t Manage What You Can’t Measure vootu, Inc. | 11721 US Highway 19 N., Clearwater, FL 33764 | Of. 727.331.5075 vootu LED T8 Retrofit Wiring Instruction Diagramas BEFORE INSTALLATION Black White Blue Red BALLAST FLUOR LAMP Black White BALLAST Blue Blue Red Black White BALLAST Blue Blue Blue Red Black White Yellow Yellow BALLAST FLUOR LAMP FLUOR LAMP FLUOR LAMP FLUOR LAMP FLUOR LAMP FLUOR LAMP FLUOR LAMP FLUOR LAMP Blue Blue Red Red FLUOR LAMP AFTER NEW INSTALLATION INPUT:85 - 277VAC INPUT:85 - 277VAC T8 LED LAMP T8 LED LAMP T8 LED LAMP T8 LED LAMP T8 LED LAMP T8 LED LAMP T8 LED LAMP T8 LED LAMP T8 LED LAMP www.t8tubes.com INPUT:85 - 277VAC INPUT:85 - 277VAC T8 LED LAMP WARNINGS Risk of electric shock. Ensure that the power supply is off, when wiring sections of the device. The device should be installed by a qualified electrician or technician in accordance with all relevant local codes. Use only LED bulbs specified.to prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects. This device is not intended for use with emergency exit fixtures or emergency exit lights. You Can’t Manage What You Can’t Measure vootu, Inc. | 11721 US Highway 19 N., Clearwater, FL 33764 | Of. 727.331.5075 Single Ended Power WARNING! Rewiring of fluorescent fixtures for use with LED tubes should only be performed by individuals who have been properly trained to perform basic electrical maintenance and repair. Please review these instructions thoroughly before proceeding! Step 1: Before opening and disassembling the fixture, make sure power has been turned off at the main circuit breaker and remove the bulbs from the fixture. Step 2: From the examples below, identify the wiring configuration of your fixture which is a function of the ballast type. If you have configuration “A” or “B,” skip to Step 5. If you have configuration “C” (single wire coming from the G13 socket at the end of each tube) go to Step 3. Starter A Magnetic/Inductive Fluorescent Tube Ballast w/ Starter Fluorescent Tube Magnetic Magnetic Ballast N L AC 110V/220V Fluorescent Tube B Fluorescent Tube Electronic Ballast Electronic Ballast N L AC 110V/220V Fluorescent Tube C Fluorescent Tube Instant Start Ballast Instant Start Ballast N Instant L AC 110V/220V Step 3: For Instant Start Ballast (Type C) Only!!! Low Profile For each tube in the fixture, remove the shunted (single-wire) G13 socket from only the end of the bulb closest to where the line and neutral wires enter the fixture (for example, in the diagram above, the ends marked by the red arrows). Step 4: For Instant Start Ballast (Type C) Only!!! Depending on your fixture type, insert either the Low Profile or Standard Profile, non-shunted (two-wire) G13 sockets in the fixture openings and make sure they snap securely into place. Single Wire Connection Standard Profile Internally Shunted G13 Sockets (for Instant Start Ballasts) Two Wire Connections Low Profile Non-Shunted G13 Sockets (for Non-Instant Start Ballasts) vootu Inc. | 11721 US Highway 19N | Clearwater, FL 33764-7405 Standard Profile Step 5: The energized or “live” end of your new LED tubes have Line (L) and Neutral (N) terminal pins as shown below. The pins on the unenergized or “dead” end of the tube are only used to hold that end of the tube in the socket. Before reconfiguring your wiring in Step 6, make sure the wires going to the G13 socket that will hold the “live” end of the tube (ideally, the socket closest to where power enters the fixture) are arranged so that line voltage connects to the side of the socket that will hold the “L” pin and that the neutral wire connects to the side of the socket that will hold the “N” pin. Top/Reflector Side L N Line Voltage Connection Neutral Wire Connection Clear or Frosted Side “Live” Energized End “Live” Energized End in G13 Socket “Dead” Unenergized End Step 6: Remove or disconnect all of the wiring/starter/ballast indicated in red in the diagrams below. When removing or cutting the wires from the G13 sockets at the “dead” end of the fixture, make sure that they are tight in the fixture and will hold your new LED bulbs securely. Replace broken G13 sockets. If you elect to leave the starter, ballast, or cut wiring in the fixture, or if it cannot easily be removed, make sure that all unused lead wires are wire nutted, rolled up, and secured out of the way. Starter A Magnetic/Inductive Fluorescent Tube Ballast w/ Starter Fluorescent Tube Magnetic/Ind w/ S Magnetic Ballast N L AC 110V/220V B Fluorescent Tube Electronic Ballast Fluorescent Tube Electronic Ballast N L AC 110V/220V Fluorescent Tube C Fluorescent Tube Instant Start Ballast Instant Start Ballast Non-Shunted (2-wire) G13 Sockets Installed N L AC 110V/220V Step 7: Connect the line and neutral wires to the proper sides of the G13 sockets at the “live” energized end of the fixture as shown below. Make sure any wire connections are wire nutted and wrapped with electrical tape, and make sure the fixture is properly grounded before reassembling the fixture. Step 8: Install your new LED tubes in the fixture and... L N LED Tube L N LED Tube N L AC 110V/220V vootu Inc. | 11721 US Highway 19N | Clearwater, FL 33764-7405