PROVOXr Process Management Systems BU4.4:CP7010 October 1996 Type CP7010 System Cabinet Assembly This bulletin describes the following products: Type CP7010 System Cabinet Assembly Type CP7901 Cable Tray Type CP7921 Cabinet Grounding Kit Type CP7010 System Cabinet Assembly The Type CP7010 System Cabinet Assembly is an equipment enclosure that houses rack-mounted PROVOXr instrumentation such as controllers, communications files, control I/O subsystem files, and distributed I/O subsystem files. Cabinet dimensions (Figure 1) allow single-depth mounting of all files. I/O termination panels can be mounted front and back. The cabinet can also house other instrumentation requiring surface mounting. The cabinet may be joined back-to-back or side-to-side to form cabinet groups. Various wiring and cooling options may be selected to meet instrument requirements. A base assembly consists of the following: Cabinet frame with lifting eyes and leveling feet High temperature sensor Full-length front door with keylock Top and bottom panels D001122X052 A plinth-type cabinet base raises the cabinet assembly to allow bottom entry for power and signal wiring, if raised flooring is not used. The base has removable panels to allow use of a fork-lift or other lifting device, for positioning of cabinets in the plant. A high temperature sensor supplies heat monitoring capability in each cabinet. The sensor is mounted at the inside top of the cabinet. The sensor is used in conjunction with the Type CP6103 System Power Supply Unit, which provides the contacts to turn on an external alarm. For additional information on the Type CP6103 System Power Supply Unit refer to product bulletin BU4.4:CP6103. A rigid door frame provides integrity for the door and an additional equipment mounting surface within the cabinet. A continuous foamed-in gasket seals the cabinet when the door is closed. Doors are available with filtered lower cutouts used with top mounted fans or with upper and lower filtered cutouts used with door mounted fans. Removable metal plates in the top panel provide access for wiring. Top panels are available with cutouts for two fans, or an air conditioner. Units with solid top panels, and fans and filters in the door, qualify for NEMA 12 applications. In cabinets with the top mounted air conditioner, wiring access is from the bottom. Bottom panels provide adjustable three-part cable entry plates for entry access. Side and back panels are available to fully enclose cabinets. All panels use foamed-in gaskets to seal panel and frame junctions. Side panels are available with side mounted air conditioners. An optional rear door is available for access to rear mounted I/O termination panels. The cabinets stand alone or bolt together in multi-bay combinations. Side and back panels are not used between joined cabinets. Shipping considerations limit factory-assembled combinations to three bays or a four pack. Instrument Mounting Cabinets assemblies are available with EIA rails for rack-mounted instruments or an instrument mounting panel for surface mounting. The panel installs on the inside rear of the cabinet and can be adjusted in 1 inch (25 mm) increments front and rear. BU4.4:CP7010 October 1996 Page 2 cabinet devices. Each cabinet with EIA rails includes a horizontal tray that is mounted at the top. All other horizontal trays are included with the rack-mounted instruments. Wiring On units without a top-mounted air conditioner, power and signal wiring enters the cabinet through a cutout in the top panel or a three-part plate in the bottom panel. On cabinet assemblies with a top-mounted air conditioner, all wiring enters the cabinet through the bottom panel. Ventilation The combination of doors with filtered cutouts and top or door mounted fans provide required cooling. Where conditions dictate sealed cabinets, air conditioning is available with top or side mounted units to provide environmental isolation and temperature control. Only one air conditioner is required for every two joined cabinets. Laminated power bus bars are available to distribute PRI 24 Vdc and SEC 24 Vdc power and ground to rack mounted instruments. Bus bars mount vertically inside the cabinet and have screw terminals spaced throughout their length. Vertical cable trays are available for routing power and signal wiring between Top Panel with Fan Cutouts 2.25 (57) Cabinet Cabinet (Front) 79 (2007) 17.75 (451) 31.5 (800) (Side) 81.25 (2064) Top Panel with AC Cutouts 17.75 (451) 1 (25.4) 31.75 (806.5) Plinth (Top) 31.6 (803) 31.5 (800) 19.75 (501.7) 17.75 (451) ÉÉ ÉÉ ÉÉ Plinth (Side) 17.75 (451) 4.04 (103) Type CP7010 System Cabinet Assembly Dimensions Fan Assembly 1.5 (38.1) Extends outward from door or top panel inch (mm) BU4.4:CP7010 October 1996 Page 3 Specifications Internal Mounting Provisions EIA Mounting Rails: 70.13 inch available rack height by 19 inch rack width (1781 by 483 mm). Maximum equipment depth is 14 inches (356 mm) Air Conditioning Unit (115 V, Side Mounted) Instrument Mounting Rear Panel: 70.13 inch mounting height by 28.75 inch width (1781 by 730 mm) Bus-Bar Assembly Rated at 5 A for 29 Vdc resistive loads. Switch contacts open at 140oF (60oC) and close at 100oF (38oC) Fan Unit Power Required: 24 Vdc, 0.37 A, 3.5 watts Air Capacity: 35 cfm (59 m3/h) Air Conditioning Unit (115 V, Top Mounted) Air Capacity: Internal air flow 277.1 cfm (475 m3/hr); external air flow 583.3 cfm (1000 m3/hr) Laminated three-conductor bus bar with two equipment terminations spaced at 5.25 inch (133 mm) intervals. Conductors for PRI and Sec 24 Vdc, and one for power supply common. An additional threeconductor bus bar is supplied with rear door option. HighTemperature Sensor Electrical Rating: Single phase, 115 Vac (+/– 10%), 50/60 Hz, 1450 watts at 50 Hz and 1590 watts at 60 Hz. Operating temperature 68 to 131oF (20 to 55oC). Rated current 10.5 A at 50 Hz and 12.8 A at 60 Hz. Starting current 24.6 A at 50 Hz and 28.7 A at 60 Hz Refrigerant: System capacity 24.5 ounces (700 g) of R134a Temperature Control: Adjustable from 68oF to 140oF (20oC to 60oC) Dimensions: 15.75 inches (400 mm) wide by 37.40 inches (950 mm) high by 9.06 inches (230 mm) deep including inlet louvers Weight: 95 pounds (43 kg) Air Conditioning Unit (230 V Top Mounted) Refrigerant: System capacity 29.4 ounces (840 g) of R134a Temperature Control: Adjustable from 68oF to 140oF (20oC to 60oC) Refrigerant: System capacity 29.4 ounces (840 g) of R134a Dimensions23.62 inches (600 mm) wide by 15.75 inches (400 mm) high by 16.77 inches (426 mm) deep including inlet louvers Temperature Control: Adjustable from 68oF to 140oF (20oC to 60oC) Weight: 104 pounds (47 kg) Electrical Rating: Single phase, 230 Vac (+/– 10%), 50/60 Hz, 1450 watts at 50 Hz and 1590 watts at 60 Hz. Operating temperature 68 to 131oF (20 to 55oC). Current 5.3 A at 50 Hz, 6 A at 60 Hz. Starting current 16.6 A at 50 Hz and 15.5 A at 60 Hz Air Capacity: Internal air flow 157.5 cfm (270 m3/hr); external air flow 1050 cfm (1800 m3/hr) Air Capacity: Internal air flow 157.5 cfm (270 m3/hr); external air flow 1050 cfm (1800 m3/hr) Dimensions: 23.62 inches (600 mm) wide by 15.75 inches (400 mm) high by 16.77 inches (426 mm) deep including inlet louvers Electrical Rating: Single phase, 115 Vac (+/– 10%) 50/60 Hz, 825 watts at 50 Hz and 960 watts at 60 Hz. Operating temperature 68 to 131oF (20 to 55oC). Rated current 6.6 A at 50 Hz and 7.9 A at 60 Hz. Starting current 17.5 A at 50 Hz and 20.5 A at 60 Hz. Weight: 97 pounds (44 kg) Air Conditioning Unit (230 V Side Mounted Electrical Rating: Single phase, 230 Vac (+/– 10%), 50/60 Hz, 825 watts at 50 Hz and 960 watts at 60 Hz. Operating temperature 68 to 131oF (20 to 55oC). Current 3 A at 50 Hz, 3.5 Hz at 60 Hz. Starting current 8.5 A at 50 Hz and 10.4 A at 60 Hz. BU4.4:CP7010 October 1996 Page 4 Specifications Air Conditioning Unit (230 V Side Mounted (Continued) Air Capacity: Internal air flow 277.1 cfm (475 m3/hr); external air flow 583.3 cfm (1000 m3/hr) Cabinet Support (Continued) Refrigerant: System capacity 24.5 ounces (700g) of R134a Temperature Control: Adjustable from 68oF to 140oF (20oC to 60oC) Dimensions:15.75 inches (400 mm) wide by 37.40 inches (950 mm) high by 9.06 inches (230 mm) deep including inlet louvers Cabinet Base: Optional plinth-type base. The base mounts on the bottom corners of the cabinet frame and is 3.96 inches (100 mm) high by 31.46 inches (799 mm) wide by 17.67 inches (449 mm) deep. Removable front and rear panels provide access for lifting equipment. Nominal 309.3 pounds (140.6 kg). Blank side and back panels add 25 pounds (11.3 kg) Side-by-Side Dimensions The width of quantity N cabinets is equal to [(N x 31.50) + 0.25] inches, [(N x 800.1) + 6.3] mm. Covered plastic cable trays. Left side vertical tray is 3 inches (76 mm) wide by 5 inches (127 mm) deep by 72 inches (1829 mm) long. Right side vertical tray is 4 inches (101.6 mm) wide by 5 inches (127 mm) deep by 72 inches (1929 mm) long. The horizontal tray (Type CP7901) is either 1.5 or 3 inches (38 or 76 mm) wide by 2 inches (50.8 mm) deep by 19.25 inches (489 mm) long Electromagnetic Compatibility Complies with European Standards EN50081-2:1993 and EN50082-2:1995 Cabinet frame is folded steel box section, with 9 folds and material strength of up to 7 gauge (4.5 mm). Zinc die-cast corner joints and three dimensionally welded corners provide strength and rigidity. Bottom panels provide 3-part cable entry plate with quick release clamps. Back and side panels, and doors are 14-gauge steel. Continuous foamed-in gaskets on all panels provide an environmental barrier. The four lifting eyes are rated at 1200 pounds (544 kg). Cabinet frame and panels have a durable, textured, pebble grey enamel finish inside and out. Cable Tray Width: 1.5 or 3.0 inches (38 or 76 mm) Depth: 2 inches (51 mm) Length: 19.25 inches (489 mm) Mounting Space: 1.75 or 3.5 inches (44or 89 mm) or EIA rail space Ground Bus Bar Brass or bronze stock, 0.25 x 0.75 x 19.25 inches (6 x 19 x 489 mm). Tin plated Weight: 88 pounds (40 kg) Signal Cable Trays Cabinet Hardware Cabinet Support Leveling Feet: Four leveling feet rated at 250 pounds (113.4 kg) Type CP7901 Cable Tray The Type CP7901 Cable Tray mounts horizontally on standard EIA rails in a system cabinet and provides a path for signal wiring and highway cables. The cable tray is available in two widths. Terminals: forty-six, 6-32 flange head screws Mounted inside cable tray with bolts Ground Strap: Flat braided cable 8 inches (203 mm) long, 0.31 inches (8 mm wide Weight: 1.03 pounds (0.5 kg) BU4.4:CP7010 October 1996 Page 5 Specifications Type CP7921 Cabinet Grounding Kit The Type CP7921 Cabinet Grounding Kit provides a cabinet mounted, central termination point for all power supply circuits located in system cabinets. This local ground bus (LGB) is then connected to a single master ground bus (MGB) and then to a single dedicated earth ground for the instrumentation system. LGB assemblies and MGB assemblies are available separately. Each LGB assembly provides a central termination point for all power supply and signal common circuits within a cabinet group of eight bays or less. An assembly contains eight screw terminals each for power supply and signal common connections. It also includes two center tongue terminal lugs; one for battery backup return line and one for a MGB assembly connection. Each MGB assembly provides a common termination point for up to six LGB assemblies. An MGB assembly contains seven center tongue terminal lugs. One lug is used for the earth ground connection and the other six are used for connection to LGB assemblies. Local Ground Bus Assembly (LGB) 15 x 0.875 x 0.25 inches (381 x 22 x 6 mm) Sixteen power supply and signal common connections Two copper or bronze center tongue lugs for battery backup and ground bus connections Weight: 2.25 pounds (1.02 kg) Master Ground Bus Assembly (MGB) Copper stock 15 x 2 x 0.375 inches (381 x 51 x 10 mm) Seven copper or bronze center tongue terminal lugs accepting 1/0 to 4/0 AWG (53.46 to 107.25 mm2) wire Weight: 6.9 pounds (3.11 kg) Wire Size: 8 AWG (8.37 mm2) copper wire Ground Cabinet Wiring in lengths of 54, 99, 144 inches (1372, 2515, 3658 mm) supplied as required by cabinet configuration. Weight: Wiring assembly for 1 to 3 cabinets (in-line) 2.8 pounds (1.28 kg).. For 2 to 8 cabinets (back-to-back) 7.3 pounds (3.32 kg). For 4 to 8 cabinets (in-line) 7.9 pounds (3.58 kg). With one MGB connected to six LGB assemblies, each of which is connected to eight cabinets, the power supply circuits of up to 48 cabinets can be connected directly to earth ground. If more than 48 cabinets are used, additional grounding kits must be specified. When no more than eight cabinets are used, the LGB assembly lug that is normally connected to an MGB assembly is connected directly to a single dedicated system earth ground. Ordering Information When ordering specify — Top Panel Solid panel Panel with fans Type CP7010 System Cabinet Assembly Base System Cabinet Panel with 230 Vac, 50/60 Hz air conditioner Panel with 115 Vac, 50/60 Hz air conditioner Left Side Panel System cabinet without internal mounting hardware No panel System cabinet with EIA rails, laminated bus bar, right and left vertical cable trays, and one horizontal cable tray accessible from front of cabinet Solid panel System cabinet with instrument mounting panel Panel with 115 Vac 50/60 Hz air conditioner Panel with 230 Vac, 50/60 Hz air conditioner BU4.4:CP7010 October 1996 Page 6 Right Side Panel Solid Panel Bolt kit for connecting cabinets side by side (no panel used) Rear door and EIA rails, bus bar, right and left vertical cable trays installed and accessible from back of cabinet Base Support Panel with 230 Vac, 50/60 Hz air conditioner Leveling Feet Panel with 115 Vac, 50/60 Hz air conditioner Plinth-type base Front Door Solid door for use with top or side mounted air conditioners Type CP7901 Cable Tray 1.5 inch (38 mm) cable tray 3 inch (76 mm) cable tray Door with lower mounted filters Door with lower mounted filters and upper mounted fans Type CP7921 Cabinet Grounding Kit Local Ground Bus Assembly Single cabinet Back No panel Solid panel Interconnect frame kit for joining two cabinets back-to-back One to four cabinets (any configuration) Five to eight cabinets (back-to-back configuration) Five to eight cabinets (in-line configuration) Master Ground Bus Assembly The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. PROVOX is a mark of one or more of the Fisher-Rosemount group of companies. All other marks are the property of their respective owners. Fisher-Rosemount Systems, Inc. 1996. All rights reserved. Printed in USA.