Unique Chain Lubrication System

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Patent Pending
Interlube Systems Ltd - Heavy Duty Industrial Lubrication Systems
RTLB_SB_220212_V1
Unique Chain Lubrication System
The Rotalube Family
Standard and Bespoke Rotalube Applications
Various Rotalube Applications
The Rotalube is a controlled applicator that does not suffer from
excessive wear, and maintains accurate lubrication whatever
the condition of chain.
1
Rotalube – Unique Chain Lubrication System
L
S • CE EBRAT
IN
AR
G
YE
All Interlube products are designed
to meet the most stringent
environmental conditions.
89
CELEBRATING OVER
S OF TRADING
89 YEAR
20
Supplying lubrication solutions to
industry for over 89 years.
BR
CELE ATING
The Rotalube Chain lubrication system is a unique and precise
method of applying accurate amounts of oil onto chain as it is in
production.
ARS • CELEBR
YE
AT
89
YEARS • CEL
89
E
Interlube Systems
G
IN
Unique Chain Lubrications
Benefits of Installing a Rotalube System
At present common systems used to lubricate chains are:•
•
•
•
Drip feed systems
Manual application
Brush application
Spit/spray systems
All present systems are better than no lubrication but the
Rotalube system significantly extends the chain life and
reduces maintenance costs which is paramount for Industrial
applications in this competitive global market place. Rotalube
lubricates more accurately, efficiently, reliably and reduces
lubricant consumption.
Over Lubricated
Increased Chain Life
C, D, E
Under Lubricated
F
B
A
Optimal Lubrication Requirement
A - No Lube
B - Manual Lube
C, D, E - Brush, Drip & Shot
F - Rotalube
Estimated Chain Lifetime
Life Comparison Chart
No Lubrication
Manual
Lubrication
Brush
Drip
Lubrication Lubrication
Spray
Single Shot
Lubrication Lubrication
Rotalube
Lubrication
Interlube Systems Ltd • web: www.interlubesystems.com • e-mail: [email protected]
2
Standard Rotalubes
Standard Rotalube Applications
FIG 1
Standard Rotalube Applicators (Simplex)
with brass inserts
RL-08B1 1/2"
British Standard
RL-10B1 5/8"
British Standard
RL-12B1 3/4"
British Standard
RL-16B1 1"
British Standard
with brass inserts
RL-ASA40-1 1/2"
RL-ASA50-1 5/8"
RL-ASA60-1 3/4"
RL-ASA80-1 1"
RL-ASA100-1 1 1/4"
RL-ASA120-1 1 1/2"
FIG 2
Technical Details
Lubricant Viscosity:
Max 100Cst and Min 68Cst
Material: Stainless Steel Hub and Nylatrone Sprocket
Max Speed: 30m per min
Air Pressure: 5 to 20 PSI
Temp Max: 70 ºC (158ºF)
Temp Min: -20 ºC (-68ºF)
3
American Standard
American Standard
American Standard
American Standard
American Standard
American Standard
Standard Rotalube Applicators (Simplex)
without brass inserts
RL-08B1W 1/2"
British Standard
RL-10B1W 5/8"
British Standard
RL-12B1W 3/4"
British Standard
RL-16B1W 1"
British Standard
without brass inserts
RL-ASA40-1W 1/2"
RL-ASA50-1W 5/8"
RL-ASA60-1W 3/4"
RL-ASA80-1W 1"
RL-ASA100-1W 1 1/4"
RL-ASA120-1W 1 1/2"
American Standard
American Standard
American Standard
American Standard
American Standard
American Standard
Rotalube – Unique Chain Lubrication System
A,B,C Dimensions mm
A
26.9
28.3
29.5
35.9
B
48.8
51.5
54.0
66.8
C
89.2
91.4
91.6
98.1
A
27.2
29.0
31.4
34.6
B
49.3
53.0
57.7
64.2
C
89.2
91.4
91.6
98.1
A,B,C Dimensions mm
A
26.9
28.3
29.5
35.9
B
48.8
51.5
54.0
66.8
C
89.2
91.4
91.6
98.1
A
27.2
29.0
31.4
34.6
B
49.3
53.0
57.7
64.2
C
89.2
91.4
91.6
98.1
Standard Rotalube Kit
Rotalube Lubrication Kit for One Standard Rotalube
Detailed below is a complete kit list and drawing of a lubrication system used to lubricate one Rotalube
Item 1a or 1b
1/4"
FIG 3
Rotalube Kit Parts
(kit excludes
Rotalube bracket)
Kit Part Number: RLK001 (3L), RLK003 (6L)
Item Part Number
Description
1a ACR3021
3L Rotalube Pump fitted with 3 pump elements and 9 plugs as standard - 24v DC
1b ACR6021
6L Rotalube Pump fitted with 3 pump elements and 9 plugs as standard - 24v DC
2
83416-452
Air Solenoid Valve 1/4" BSP (F) - 24v DC
3
MMS5
Mixing Manifold
4
CF6-5
6mm O.D Equal Tee
5
25477-926
6mm O.D x M8x1 Male Comp Fitting
6
78036
(Blue) Pump Element
7
MAR200-8A
Air Regulator + Mounting Bracket 1/4" BSP (F)
8
Pressure Gauge
9
25477-767
6mm O.D x 1/4" BSP (M) Comp Fitting
10 SWV-13756-8
6mm O.D x 1/8" BSP (M) Elbow
11 25210-410
6mm O.D Tube Nylon
12 25210-411
4mm O.D Tube Nylon
13 LM304
4mm O.D Nut
14 LM204
4mm O.D Olive
15 2102004
1/4" x 1/4" BSPT Nipple
16
1/4" BSP Female Check Valve
17
Proximity Sensor (not supplied with kit)
Interlube Systems Ltd • web: www.interlubesystems.com • e-mail: [email protected]
Qty
1
1
1
1
1
2
3
1
1
1
2
10m
3m
3
3
3
1
n/a
4
Standard Rotalube Kit
Rotalube Lubrication Kit for Two Standard Rotalubes
Detailed below is a complete kit list and drawing of a lubrication system used to lubricate two Rotalubes.
Item 1a or 1b
FIG 4
(kit excludes
Rotalube brackets)
Rotalube Kit Parts
Kit Part Number: RLK002 (3L), RLK004 (6L)
Item Part Number
Description
1a ACR3021
3L Rotalube Pump fitted with 3 pump elements and 9 plugs as standard - 24v DC
1b ACR6021
6L Rotalube Pump fitted with 3 pump elements and 9 plugs as standard - 24v DC
2
83416-452
Air Solenoid Valve 1/4" BSP (F) - 24v DC
3
MMS5
Mixing Manifold
4
CF6-T
6mm O.D Equal Tee
5
25477-926
6mm O.D x M8x1 Male Comp Fitting
6
78036
(Blue) Pump Element (3 normally fitted to the AC pump as standard)
7
MAR200-8A
Air Regulator + Mounting Bracket 1/4" BSP (F)
8
Pressure Gauge
9
25477-767
6mm O.D x 1/4" BSP (M) Comp Fitting
10 SWV-3756-8
6mm O.D x 1/8" BSP (M) Elbow
11 25210-410
6mm O.D Tube Nylon
12 25210-411
4mm O.D Tube Nylon
13 LM304
4mm O.D Nut
14 LM204
4mm O.D Olive
15 2102004
1/4" x 1/4" BSPT Nipple
16
1/4" BSP Female Check Valve
17
Proximity Sensor (not supplied with kit)
5
Rotalube – Unique Chain Lubrication System
Qty
1
1
1
2
3
4
6
2
2
5
4
20m
6m
6
6
3
2
n/a
Standard System Operation
Standard System Operation
The Rotalube pump is based on the current AC3 pump with
the timer set to continuous running and it uses an additional
controller to control the pump . The new Rotalube controller
controls both the ‘RUN’ and ‘DELAY’ periods of the pump and
solenoid, with both the periods being defined either in terms of
time or pulses.
The ‘RUN’ period in time mode is capable of being set between
1 minute and 99 minutes in 1 minute steps or in pulse mode
the run period can be set between 10 and 9990 pulses in steps
of 10 pulses.
The controller will energize the solenoid output 5 seconds
before starting the pump and this output will remain energized
for 5 seconds after the pump has finished running.
The pump has 2 alarm modes, the 1st being triggered if the
controller senses that the motor has failed (as per the current
AC3 controller) and the 2nd being triggered when the run time
is set to pulse mode and the controller does not see the full
number of pulses specified within 110 minutes. This alarm can
be reset by pressing the manual override button.
The ‘DELAY’ period in time mode is capable of being set
between 1 minute and 100 hours in 1 minute steps or in pulse
mode the delay period can be set between 10 and 9990 pulses
in steps of 10 pulses.
ACR Rotalube Pump
Description
ACR Lubrication pump, specifically designed to apply small and
accurate amounts of oil to the Rotalube. Fully adjustable run
and dwell functions as detailed on page 6 and 8.
Specification
Pump Voltage: 24v DC
IP Rating: IP 67
Current: 2 Amp Max
Reservoir: 3 Litre (6 Litre pumps available on request)
Maximum Outlets: 12 - Standard ACR pump for single
rotalube system is fitted with 3 x elements (78036). Standard
ACR pump for double kits fitted with 6 x elements as standard
(78036).
Maximum Viscocity: 120 Cst
Minimum Viscocity: 68 Cst
Maximum Ambient Temp: +65ºc
Maximum Ambient Temp: -35ºc
Pump Elements
Part No.
78033
78034
78035
78036
78037
78038
Output/Stroke
0.010 cc
0.015 cc
0.025 cc
0.040 cc
0.060 cc
0.0100 cc
Colour
Red
Green
Yellow
Blue
Grey
Black
Outlet Size
The standard Rotalube Kits are normally fitted with 3 x (Blue)
colour elements 78036.
This can be altered to increase or decrease the lubricant output.
4mm OD
Push Type
Interlube Systems Ltd • web: www.interlubesystems.com • e-mail: [email protected]
6
ACR Rotalube Pump
Projection
175
211.382
175
45
162

162
Modification
ISSUE 1
45

Modification
ISSUE 1
310
INTERLUBE SYSTEMS LTD. OWN THE COPYRIGHT OF THIS
SHOWN OR GIVEN TO A THIRD PARTY WITHOUT PERMISSION
211.382
310
DRAWING WHICH MUST NOT BE USED FOR THE PURPOSES
OF MANUFACTURE, NEITHER MUST IT BE REPRODUCED,
IN WRITING FROM INTERLUBE SYSTEMS LTD. - PLYMOUTH.
INTERLUBE SYSTEMS LTD. OWN THE COPYRIGHT OF THIS
SHOWN OR GIVEN TO A THIRD PARTY WITHOUT PERMISSION
DRAWING WHICH MUST NOT BE USED FOR THE PURPOSES
OF MANUFACTURE, NEITHER MUST IT BE REPRODUCED,
Connections to the Pump
IN WRITING FROM INTERLUBE SYSTEMS LTD. - PLYMOUTH.
Projection
A
A
PROXIMITY SENSOR
PROXIMITY
-Ve
SENSOR -Ve
120
PROXIMITY SENSOR
PROXIMITY
+Ve
SENSOR +Ve
4
4
6.
6.
120
45
45
PROXIMITY SENSOR
PROXIMITY
SIGNAL SENSOR SIGNAL
1 7 6
2
5
3 4
FIG 5
Symb.
+Ve SUPPLY
Symb.
C TOL.
C SIGNIFICANT
1:2
SCALE
ANGULAR
± 1° CHARACTERISTIC
SIGNIFICANT
CHARACTERISTIC
SIZE 2
DRAWN R.J.B.
CHCKD.
ANGULAR TOL. ± 1°
Quality N11 N10 N9 N8 N7Quality
N6 N5
N11N4
N10N3N9 N2N8 N1N7 MATL.
N6 N5 N4 N3 N2 N1 MATL.
m
in
25
12.5
6.3
3.2
1.6
1000
500
250
125
63
m
in
32
0.8
0.425 0.2
12.5 0.16.3 0.05
3.2 0.025
1.6
0.8
0.4
0.2
0.1
16
1000 8500 4250 2 125 1 63
32
16
8
4
0.05 0.025
2
+Ve SUPPLY
TITLE
1:2
SCALE
SIZE 2
DRAWN R.J.B.
CHCKD.
FINISH
SOLENOID CONNECTIONS
SOLENOID CONNECTIONS
TITLE
PRODUCT
DRG. No.
M5 HOLES X 4
201
166
178
45
349
22
9
120
162
219
FIG 6
180
Wiring Diagram
-Ve
+ Ve
SENSE
PROXIMITY
SENSOR
(OPTIONAL)
1
7
6
2
5
3
4
FIG 7
+24 V
0V
7
SOLENOID
Rotalube – Unique Chain Lubrication System
PRODUCT
O.D.D.
O.D.D.
210
1
ACR 3021ACR 3021ACR 3021AC
85A ST MODWEN ROAD,
85A ST MODWEN ROAD,
PARKWAY INDUSTRIAL ESTATE,
PARKWAY INDUSTRIAL ESTATE,
MARSH MILLS, PLYMOUTH, MARSH MILLS, PLYMOUTH,
DEVON. PL6 8LH U.K.
DEVON. PL6 8LH U.K.
Sizes
Toler.
390
-Ve SUPPLY
Interlube Systems Ltd.
Interlube Systems Ltd.
1
mm tolerances unless otherwise
mm tolerances
specifiedunless FINISH
otherwise specified
0-6
> 6 - 30
>Sizes
30 - 120 > 120
0-6
30
> 30 - 120 > 120 - 350
- 350 > 6>-350
> 350
Toler.
± 0.1
± 0.2
± 0.3
±
± 0.1
0.5
±± 0.2
0.8
± 0.3
± 0.5
± 0.8
1 7 6
2
5
3 4
-Ve SUPPLY
Pin 1 Proximity sensor 0v (blue wire)
(only needed for pulse mode)
Pin 2 +24v supply
Pin 3 Solenoid
Pin 4 Solenoid
Pin 5 0v supply
Pin 6 Proximity sensor signal (black wire)
(only needed for pulse mode)
Pin 7 Proximity sensor +24v (brown wire)
(only needed for pulse mode)
SHT. No.
OF
DRG.
Programming the Rotalube Controller
Step A) Set program Mode
Press the ‘Select’ and ‘Enter’ buttons simultaneously for about
5 seconds.
The display will show S1 , this allows the ‘Run’ period to be
set and it is possible to set the program with the pump is in
either run or delay mode.
press the ‘Enter’ button, pressing the ‘Select’ button will toggle
the display will show P which indicates the mode is set as
pulse mode, to accept this press the ‘Enter’ button to confirm
this setting. Pressing the ‘Select’ button will toggle the display
between modes.
For timed mode
The display will show 00H
Step B) Set Run Period
Press the ‘Enter’ button. The display will show
t
This indicates that the mode is set for timed operation, to
accept this press the ‘Enter’ button, pressing the ‘Select’
button will toggle the display will show P which indicates the
mode is set as pulse mode, press the ‘Enter’ button to confirm
this setting. Pressing the ‘Select’ button will toggle the display
between modes.
For timed mode
The display will show 01.0
This indicates that the delay time is set at 0 hours, to confirm
this setting press the ‘Enter’ button, to increase this period
press the ‘Select’ button and the display will increase in 1 hour
steps. Once the required setting is shown press the ‘Enter’
button to confirm this setting
The display will show 00.0
This indicates that the run time is set at 0 minute, to accept this
press the ‘Enter’ button, to increase this to the required time
press the ‘Select’ button, the display increase 1.0 steps to a
maximum of 59.0 minutes. Once the required setting is shown
press the ‘Enter’ button to confirm this setting
The display will show PC
This indicates that the run time is set at 1 minute, to confirm
this setting press the ‘Enter’ button, to increase this to the
required time press the ‘Select’ button, the display increases in
1.0 steps to a maximum of 99.0. Once the required setting is
shown press ‘Enter’ button to confirm this setting.
The display will show S2 .
For pulse mode
The display will show 001
For pulse mode
The display will show 000
This indicates that the run period is set at 0 pulses, to accept
this press the ‘Enter’ button, to increase this to the required
time press the ‘Select’ button, the display increases in 001
steps to a maximum of 999 (equivalent to 9990 pulses). Once
the required setting is shown press the ‘Enter’ button to
confirm this setting.
This indicates that the run period is set at 10 pulses, to confirm
this press the ‘Enter’ button, to increase this to the required
number of pulses press the ‘Select’ button, the display
increases in 001 steps to a maximum of 999 (equivalent to
9990 pulses). Once the required setting is shown press the
‘Enter’ button to confirm this setting.
The display will show PC
The display will show S2 .
PC indicates that the programming steps have been
completed. Pressing the ‘Enter’, button will confirm the
program and the controller will drop into run mode and start a
run cycle.
Step C) Set Delay Period
Press button ‘Enter’. The display will show
t
This indicates that the mode is set as timed, to accept this
Note:- Setting the delay at 0 hours, 0 minutes or 0 pulses will
allow the pump to run continuously.
Step D) Confirmation of Program
If during programming, neither button is pressed then after a 20
second delay the programming mode will be terminated and the
new settings not implemented.
Interlube Systems Ltd • web: www.interlubesystems.com • e-mail: [email protected]
8
Bespoke Rotalube Applications
Extending Chain Life
Oven Chains
A High Temperature Rotalube, installed to clean a 4" pitch chain on an oven prior to a lubrication cycle taking place. The system
would blow air into the linkages removing most of the product before the oil is applied onto the pin.
This will ensure that the oil penetrates the pin as it is required thus ensuring correct lubrication and minimising oil consumption.
Large Chains
A Heavy Duty 6" Pitch Rotalube designed to lubricate both the pins and slats of the Industrial Chain. The Rotalubes operated in very
wet conditions and the system was deigned to apply 4 litres of lubricant onto each chain over a 24 hour period.
Specialist Chains
A small specialist applicator to apply lubricant onto a standard chain on a chocolate manufacturing line. The applicator is designed to
apply lubricant to the pin and the roller to help prevent the chocolate adhering to the roller part of the chain.
9
Rotalube – Unique Chain Lubrication System
Bespoke Rotalube Systems
Smooth Running
Develops the future technology in lubrication
Automatic Lubrication Systems are designed to apply regular
and accurate amounts of oil to Single or multiple Rotalubes
on diverse Industrial applications such as:
The systems can be designed to monitor the correct operation
at all times and for critical installations will alarm when oil level
is low or if oil flow to the Rotalubes is not detected.
•
•
•
•
•
Some larger systems are installed with holding tanks for bulk
feed the oil pumps.
Food Industry
Automobile Industry
Steel Industry
Fibre Glass Industry
Cement Industry
Interlube offer technical advise on system design and
Installation for bespoke systems
Interlube Systems Ltd • web: www.interlubesystems.com • e-mail: [email protected]
10
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Other Products
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Global Distribution
UK Headquarters:
Interlube Systems Ltd
St Modwen Road, Parkway
Industrial Estate, Plymouth,
Devon, England PL6 8LH
Tel: +44 (0)1752 676000
Fax: +44 (0)1752 676001
[email protected]
www.interlubesystems.com
Visit our Website
Interlube (USA)
Interlube (Malaysia)
Interlube (China)
Interlube (Brazil)
Interlube Systems Inc. (USA),
Mid States Building, 4696
Wadsworth Road, Dayton,
Ohio 45414, USA
Sdn Bhd, No 30 Jalan Apollo
U5/189, Bandar Pinggiran
Subang, Seksven U5, 40150
Shah Alam, Selangor, Malaysia
No:15 1st Ping Dong Road
Nan Ping
Scientific & Technologica Park
Zhu Hai 519000, China
836 Arnaldo Magniccaro St,
Zip 04691-060,
Villa GEA-São,
Paulo-sp-Brazil
Tel: +1 (937) 276 4507
Tel: +1 (888) 488 5823
Fax: +1 (937) 276 4518
[email protected]
www.interlubeusa.com
Tel: +603 7845 56577 /
+603 78316577
Fax: +603 7845 5377
[email protected]
www.interlubesystems.com
[email protected] Tel: +55 117791 2496
www.interlubesystems.com.cn www.interlubesystems.br.com
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