1 North Street Rockhampton, QLD 4700 Ph: (07) 49 222 000 Fax: (07) 49 222 553 Email: hire@norstateindustrial.com.au www.norstateindustrial.com.au 1 What can we do for you? Norstate Industrial Supplies, through our Hire partner Red-D-Arc Welderentals, can offer our clients a full range of rental welding and positioning equipment for a variety of processes and applications. Red-D-Arc is the largest provider of welding and welding related products in the USA with access to over 60,000 units in our fleet. Our rental products have been engineered and built to provide extreme performance and reliability in even the harshest environments. We can supply you with the equipment you need - where you need it, when you need it. In addition with equipment selection, Norstate Industrials Supplies can assist you in choosing the best process for each welding and cutting application. We can supply and service equipment for the following manual and automatic welding and cutting processes: • Stick (SMAW) welding • MIG (GMAW) welding • Pulsed MIG (GMAW-P) welding • Self-shielded flux-cored (FCAW-SS) welding • Gas-shielded flux-cored (FCAW-GS) welding • Submerged arc (SAW) welding • TIG (GTAW) welding and pulsed TIG (GTAW-P) welding • Air carbon arc cutting and gouging (CAC-A) • Plasma (PAC) cutting and gouging Please feel free to contact our sales team regarding any information or pricing you may require. www.norstateindustrial.com.au 2 Rental Catalogue Contents Diesel Engine-Driven Welders................................................................................................................4-6 Stud Welders..........................................................................................................................................6 Multi-process Welders and Packs..........................................................................................................7-11 Semiautomatic/ Automatic Wire Feeders...............................................................................................11 Submerged Arc Tractor/ Automatic Girth Welder………………………………………………………………………..12 TIG Welders............................................................................................................................................13-14 Plasma Cutters………………………............................................................................................................15 Column and Boom Manipulators............................................................................................................16 Welding Positioners................................................................................................................................16 Generators..............................................................................................................................................17 Power Distribution Boxes.......................................................................................................................18 Conventional and Self-Aligning Rotators................................................................................................19 Fit-Up-Bed Rollers..................................................................................................................................19 Kat Flexible/Straight Track Travel Carriage System...............................................................................20 Welding Oven..........................................................................................................................................20 Induction Heating Equipment..................................................................................................................21-23 www.norstateindustrial.com.au 3 Rental Catalogue Lincoln Ranger 305D Diesel Engine-Driven Welder DC CC CV Ranger 305D CC/CV Welder CC-Stick, Down Hill Stick Welding on Pipe, CV Wire and Touch-Start TIG Processes 18.8 HP D722 Diesel Engine Dual Digital Output Meters The Ranger 305D is a powerful 300 amp CC/CV multi-process diesel engine-driven welder designed especially for contractors, maintenance and repair and all other field based welding professionals who demand the best welding arc from an engine driven welder. This machine has been designed using Lincoln’s Chopper Technology™ giving you excellent arc characteristics whether used in stick (conventional or pipe), TIG, MIG or arc gouging modes of operation. Rugged and dependable, the 305D is built within a totally enclosed case, which provides maximum protection to its 45-litre fuel tank top-of-the-line water-cooled Kubota diesel engine. This portable powerhouse delivers 8000 continuous (8.500 peak) watts of 120, 240, 415 volt AC generator power, enough power to run lights, tools, pump and weld all at the same me. The 305D meets all the new stringent European regulations including 50 Hz, installation and 240, 415 volt power requirements. • Lower noise than partially all enclosed and unenclosed welders of comparable size • Longer engine and greater fuel economy with automatic engine idler • Single, full-range output control dial • Flip down control panel door keeps less frequently used dials out of the way Specifications Weight: 341 kg Dimensions (mm) H x W x L: 909 x 546 x 1327 Current Range: CC/CV 20 - 300 A Duty Cycle: 305A/29V/@100% Operating Speed (rpm): Full Load: 3000 High Idle: 3100 Low Idle: 2200 Noise: 98 DBLWA, 74 DBLWA at 7 m Lincoln Vantage 400 Diesel Engine-Driven Welder DC CC CV Stick, DC TIG, MIG, Flux-Cored, Gouging The Vantage 400 is one of the most compact 400amp engine-driven welder/generators available to the construction, pipe and rental fleet markets today. It’s also one of the quietest, with a smooth-running, 4-cylinder Perkins diesel engine. Use this multi-process welder for arc gouging with up to 8mm carbons, stick weld with up to 6mm electrodes and CV wire weld with up to 2.4mm wire. Superior performance delivered by Lincoln Chopper Technology ensures optimum productivity. You’ll also appreciate the VRD (Voltage Reduction Device), which reduces OCV (Open circuit voltage) in the CC-stick weld mode for added safety. This model efficiently generates 13,200 watts of AC generator power for your lights, grinders and power tools. Housed in a rugged, low-maintenance stainless steel enclosure, it’s loaded with many innovative service features. It’s a power package that’s excellent value! Specification Weight: 560kg Dimensions H x W x D: 913 x 642 x 1524 Mains Voltage: 240V / 415V Output Range: 30 – 400A DC, 40 -300A Pipe, 20-250A DC TIG, 14-36 CV Rated Output: 350/34V @ 100%, 400A/30V @ 60% www.norstateindustrial.com.au 4 Rental Catalogue Lincoln Vantage 575 Diesel Engine-Driven DC CC CV MMAW, TIG, MIG, FCAW-SS, Submerged Arc Gouging Processes Standard Touch-Start® DC TIG welding For heavy duty welding and arc gouging, the Vantage 575 stands up to the toughest job applications. The Vantage 575 features the advantages of Lincoln Chopper Technology, an innovation to control the DC welding performance. Simplified front panel layout and presentable digital welding meters which make setup quick and easy. The Vantage 575 is also a powerful generator producing 20 kVA of auxiliary power, 240 and 415 volts. Enough power to run 2 or 3 additional inverter power sources for multiple operator performance. • CC-Stick mode is optimised for general purpose and E7018 low hydrogen electrode • Arc control adjustment for a soft, buttery arc or a more forceful, digging arc • Touch-Start™ DC TIG welding, for easy arc starting that avoids tungsten contamination and the use of high frequency • Digital meters • Automated Remote Control Capability Specifications Weight: 741 kg Dimensions (mm) H x W x D: 1295 x 800 x 1600 AC Auxiliary Power: 20,000 watts Output Range: 30 - 575 A CC/CV range Duty Cycle: 450 A/38 V/100% 500 A/40 V/60% Lincoln Vantage 580 Diesel Engine-Driven Welder DC CC CV Vantage 580 CC/CV Welder Stick, Stick Pipe, LIFT TIG, MIG and Arc Gouging Arc Gouging up to 10 mm Low Noise The Vantage 580 is one of the most compact and powerful diesel engine-driven welders/generators in the construct on, pipe or rental fleet market today. They are also the most quiet, with a smooth running 4-cylinder Perkins® water cooled diesel engine. The Vantage 580 includes VRD (Voltage Reduction Device), which reduces OCV (open circuit voltage) in the CC Stick weld mode for added safety. These models effectively generate high auxiliary power on 3-phase or 1-phase AC to power your lights, grinders, power tools, and Inverters. They are housed in a rugged, low maintenance stainless steel enclosure and loaded with many innovative service features. • Downhill pipe welding mode - excellent for cellulosic electrodes • Built-in “hot start” for easier starts and restrikes • Reliable engine 4 cylinder, water cooled, 1500 rpm Perkins diesel engine • Stainless steel enclosure delivers added protection and durability • Plenty of AC 50 Hz generator power: 3-phase 400 volt/1-phase 230 volt Specifications Weight: 586Kg Dimensions (mm) H x W x L: 913 x 642 x 1524 Rated Output: 500 A/40/ @ 100%, 525A/39V/@60% Output Range: 30 - 580A Aux power: 2x 240V/15A, 1x 415V/32A Operation Speeds (rpm): Full Load: 1500 Low Idle: 1200 Noise (sound level): 71 dBA at 7 m www.norstateindustrial.com.au 5 Rental Catalogue Lincoln Air Vantage 500 Diesel Engine-Driven DC CC CV Stick, TIG, MIG, Flux-Cored, Submerged Arc Gouging Processes Pumps out plenty of air for arc gouging with up to 3/8" carbons, plasma cutting or almost any air tool. Powerful 500 amps at 100% duty cycle is enough for almost any stick, TIG, MIG or flux-cored welding project. 12,000 watts of single-phase is standard. Stainless steel roof and side panels provide added durability and corrosion-resistance. • Stainless Steel Enclosure • VRD™ Voltage Reduction Device™ • Plenty of AC generator power • Standard Touch-Start® DC TIG welding • Downhill pipe mode with arc force control • Built-in “hot” start for easier starts and restrikes Specifications Weight: 785 kg Dimensions (mm) H x W x L: 1260 x831 x 1603 Output Range: Continuous Control 30-575 Amps CC/CV Range, 15-250 Amps TIG Range Rated Output: 500A/40V/@100, 550A/36V/@60. 575A/35V/@50% Aux Power: 12kW 2x 240V/15A STUD Nelson Stud Inverter / Welder Stud welding is where a metal stud is end welded to another metal object instantaneously, utilising an arc to melt the areas being joined. The two most popular methods are Capacitor Discharge (CD) and Drawn Arc Stud Welding. Construction Sites, Mine Sites, Decking installations, wear plates, propping & formwork good or bad construction sites are a world unto themselves. Lack of space, tight deadlines, multiple trades in close proximity, rigorous safety and QA documentation, and sometimes questionable drawing details, all come together to create what can be a challenging environment. We would be happy to discuss your project with you and recommend the appropriate equipment and studs. The welding process and operation is not complicated, an unskilled handy person can easily perform the task successfully. Specifications Weight: 43.5kg Dimension H x D x W: 330mm x 250mm x 520mm Input Power: 3PH 400-480V, 50/60Hz @ 15A Output Current: 50-1500A (step adjustable) Welding Rate: Drawn arc 16mm dia. : 7per minute 19mm dia. : 3per minute Short cycle:12mm dia. : 30per minute Full-size diameter of welding: Drawn arc 3mm-19mm Short cycle 4mm-12mm Shield cycle 3mm-12mm www.norstateindustrial.com.au 6 Rental Catalogue Lincoln Flextec 450 Multi-Process Welder DC CC CV Stick, DC TIG. MIG, Flux-cored, Arc Gouging This multi-process welder delivers up to 500 amps of welding power for a variety of applications, including construction and fabrication. It features an IP23 rating for outdoor operation and storage, and the latest inverter technology will save you real dollars on the utility costs associated with your welding operations. Flexible Multi-Process Capability – Including stick, Touch Start TIG (DC), MIG, flux-cored welding and carbon arc gouging with up to a 3/8 in. (9.5 mm) carbon. The Future is Now – You no longer have to pay a price premium to gain the advantages of inverter technology over conventional welders. - Faster arc response means smoother arc action and more consistent bead appearance. - Low power consumption results in daily operational cost savings. - Enhanced portability – typically 50% less weight, size and footprint. - VRD (Voltage Reduction Device) Reduces OCV (open circuit voltage) when not welding for added safety Specifications Weight: 56kg Dimension H x W x D: 477mm x 356mm x 673mm Input Power: 380/460/575/3/50/60 Rated Output: 400A/36V/100%, 450A/38V/60% Input Current: 29/21/17, 37/27/22 Output Range 5-500A DC Lincoln Invertec V350-PRO Multiprocess Welder DC CC CV MIG, Stick, Flux Cored Processes Presentable Digital Meters Compact and Lightweight The V350-PRO is the most powerful inverter power source in its class. Extremely lightweight, the smart design allows it to handle any constant current stick (SMAW), TIG (GTAW), carbon arc gouging constant voltage MIG (GMAW) and flux-cored welding applications. Advanced inverter technology gives a very portable power source that can be carried to just about any DC welding job needing between 5 and 425 amps. The V350-PRO can endure the rigors of virtually any work environment. The V350-PRO has full remote capabilities, 14-pin MS-type connectors, and can accept a variety of Lincoln wire feeders. An intelligent machine with advanced plug-and-play technology allows you to simply plug your wire feeder into your power source. - Bright, large digital amp and volt meters for easy procedure monitoring - Special Fan-As-Needed (FAN) cooling for less energy use and less dust brought into the machine - Superior arc control for soft or crisp arc using different types of wire - Electronic and thermostatic protection from over-current and over-temperature with thermal indicator light - VRD (Voltage Reduction Device) Reduces OCV (open circuit voltage) when not welding for added safety Inverter Banks (6x V350-Pro’s) are also available and are perfect for site projects with limited space such as high-rise construction. Specifications Weight: 38 kg Dimensions (mm) H x W x D: 400 x 320 x 700 Input Voltage: 48 A, 28 A, 26 A Standard Voltage: 415-440 V Output Current Range: 5 - 425 A Input Power: 20kVA www.norstateindustrial.com.au 7 Rental Catalogue DC600 Power Source/ Multi-Process Welder DC CC CV DC600 Multi-Process Welder Stick, TIG, MIG, Flux-Cored, Submerged Arc and Gouging Processes Separate Output Studs for Selecting High or Low Inductance CC Arc Force Control Knob with Built-In “Hot Start” The DC600 is a 650 amp, 100% duty cycle CV/CC multi process welder. The DC600 power source is ideal for construction and shop fabrication because of its excellent arc performance and wide variety of energy saving features. For added energy and cost savings, this machine has a high overall efficiency of 84%. Internal components are kept cool without wasting energy with Lincoln’s Fan-As-Needed (FAN) that shuts off automatically when the system is cooled. • Full range calibrated output voltage and current control for easy operation • Two output studs for selecting high or low inductance • FAN - solid state thermally controlled cooling fan operates only when required - minimizing power consumption, operating noise and dust intake Specifications Weight: 327 kg Dimensions (mm) H x W x D: 700 x 564 x 965 Standard Voltage: V 3-phase/415V Input Power: 122/70 A Output and Voltage Range: 50 - 815 A, 13 - 44 V Rated Output: 650 A/44 V/100% 815 A/44 V/60% O.C.V: 45 CV mode, 68 CC mode DC1000 Power Source/Welder DC CC CV Extreme-Duty™ CC/CV DC Welder MIG, Flux-Cored, Submerged Arc, and Air Carbon Arc Gouging Standard Ammeter and Voltmeter Rugged Tubular Pak-Lok-Frame The DC1000 is designed for semiautomatic and automatic welding. It produces outstanding arc characteristics on both constant voltage and constant current processes. This provides great welding versatility in a single power source. The DC1000 has the capability of air carbon arc gouging up to 16 millimetre diameter carbon sticks. It produces outstanding welding performance with a single range full output control potentiometer. The precise output of the DC1000 enhances productivity and quality control. • Extreme-Duty™ stainless steel construction for operation in harsh environments • Windings and rectifiers protect against moisture and corrosive environments • Ammeter and voltmeter for viewing weld parameters • Three position mode switch (CV Submerged Arc, CV Innershield, CC Submerged Arc/Gouging) for optimal arc characteristics • 500 amp output stud provides enhanced lower current arc characteristics for stick welding and short arc solid wire and gas welding (machine codes above 9500) Specifications Weight: 372 kg Dimensions (mm) H x W x L: 781 x 572 x 991 Rated Output: 1000 A, 44 V at 100% duty cycle Output Range: 16 - 46 A 150 -1300 A 75 V maximum O.C.V. Input: 230/460/575 A, 60 Hz, 3-phase www.norstateindustrial.com.au 8 Rental Catalogue Invertec STT II, LN742/LF33 MIG Packages STT Invertec STT II Waveform Control Welder The revolutionary STT process permits open gap root pass welding in pipe with greater ease of operation, better back beads and edge fusion with less spatter and smoke than other available processes. STT II can be used with a variety of welding consumables including mild steel, stainless steel, high nickel alloys and silicon bronze. When using CO2 on mild and most alloy steels, the STT II is designed for challenging semi-automatic and automatic applications where spatter, smoke, heat input and penetration control is critical. • Consistent X-ray quality welds • Low heat input • Digital meters for accurate procedure setting Specifications Weight: 53 kg Dimensions (in) H x W x D: 23.2 x 13.2 x 24.4 Dimensions (mm) H x W x D: 589 x 336 x 620 Rated Output Current: 225 A/29 V/60% 200 A/28 V/100% Output Range: 0 - 450 A LN742 Semiautomatic Wire Feeder Weight: 10.8 kg Dimensions (mm) H x W x D: 277 x 248 x 244 Input: 42 VAC 50/60 Hz 4 A LF33 Semiautomatic Wire Feeder Weight: 17 kg Dimensions (mm) H x W x D: 440 x 275 x 636 Input: 34 - 44 VAC FastMIg KM 400/MF 33 MIG Package DC CV Kemppi FastMig™ Basic KM 400 Power Source, MF 33 Wire Feeder MIG/MAG Welding Processes Wire Feed Unit The Kemppi FastMig™ Basic is designed for the basic MIG/MAG welding needs of heavy and medium heavy industry. FastMig™ Basic’s effective and efficient 400 amp power source is light, modern and compactly built. They are 70% lighter and consume 10% less energy than switch-operated power sources with a comparable output. The MF 33 wire feed units are designed for demanding welding conditions. The double skinned plastic casing is durable, elegant and recyclable and is fitted with a sturdy 4 x 4 feed roll device to guarantee steady, uninterrupted wire feeding. • Increased productivity and quality - stepless voltage and wire feed control • Easy-to-handle - 70% lighter than equivalent switch controlled devices Applications • Medium and heavy metal fabrication workshops • Steel structure workshops • Shipbuilding and off shore Specifications Weight of KM 400 Power Source: 35kg Dimensions of KM 400 Power Source (mm) H x W x L: 430 x 230 x 590 Welding Range: 20A/12V-400A/36V MIG, MMA 10A/20V-400A/36V Weight of MF 33 Wire Feeder: 13.6 kg Dimensions of MF 33 Wire Feeder (mm) H x W x L: 510 x 200 x 310 Mains Voltage: 3 - 50/60 Hz 400 V - 15% + 20% Welding Range: 10 V, 37 V Open Circuit Voltage: 66 V www.norstateindustrial.com.au 9 Rental Catalogue Lincoln Power Wave S350 Multi-Process Welder / Dual Feeder DC CC CV PULSE Portable, Powerful, Multi-Process. The multi-process Power Wave® S350 is packed with Lincoln Electric performance technology on both the input and output side. It provides an extremely fast arc response, includes over 65 standard welding waveforms for optimized performance on almost any application and efficiently converts input power to reduce operational costs – all in a compact, rugged case. Top Features PowerConnect™ Technology (Patent-Pending) Tribrid Power Module - Exceptional welding performance with high power factor and efficiency. CheckPoint™ – A cloud-based data collection tool allows customers to view and analyse welding data on almost any device – desktop, laptop, iPhone® or iPad®, Blackberry® and others. Optional 115V (10A) AC Duplex Auxiliary Power Receptacle – Features patentpending Surge Blocker™ Technology to ensure simultaneous welding performance is not compromised by high starting current devices such as grinders . Specifications Weight: 39kg Output Range 5-350A DC Dimensions H X W X D: 20.40 in x 14 in x 24.80 in (518 mm x 356 mm x 630 mm) Miller PipeWorx Multi-Process Welder / Dual Feeder System DC CC CV PULSE Simplified and optimized specifically for pipe welding, the PipeWorx System delivers key benefits for pipe fabrication shops. Exclusive Benefits of the PipeWorx System: One Touch Welding Set up a new weld process with a touch of a button. Increased quality and productivity with more arc-on time by no need to manually switch polarity or cables between processes and fewer errors caused by incorrect settings. True Multiprocess Machine Improved productivity and stable arc performance from one multiprocess machine. Includes conventional Stick, TIG, FCAW and MIG welding processes optimized for pipe welding operations. Advanced RMD® and Pro-Pulse technologies reduce number of required weld passes, reduce rejects and allows stainless without backing gas. Single System Design One machine designed to perform all of your pipe welding needs—no additional capital investment purchases for multiple machines. One machine footprint also maximizes weld cell space. Applications Process Piping Refinery Petrochemical Power HVAC and Water Pipe Specifications Input Power: 3-Phase Power Rated Output: CV Mode: 400A @ 44VDC, 100% Duty cycle, CC Mode: 350A @ 34VDC, 100% Duty Cycle Output Power Range: CV Mode: 10-44V, CC Mode: Stick 40-400A;DC TIG 10-350A www.norstateindustrial.com.au 10 Rental Catalogue Lincoln Power Wave 455M Multi-Process Welder / Dual Feeder DC CC CV PULSE POWER WAVE® 455M/STT AND POWER FEED 10M DUAL WIRE DRIVE, WATER COOLED Multi-Process Waveform Control Pulse and STT Package For welding thicker materials in robotics, hard automation and semiautomatic applications and for other applications where heat input control, minimal distortion and reduced spatter are essential, opt for the Power Wave455M This model features Waveform Control Technology for both STT® mode and superior arc performance on a variety of materials, including steel, stainless, aluminium and nickel alloys, and custom control of the arc for each wire type and size for consistent welds time after time. The PF10M Dual is a unique dual-head wire feeder which allows you to use two different types of wires individually for different welding applications (STT® and Pulse as an example). Specifications Weight: 162kg Dimension: H x W x D: 663 x 505 x 835 Input Power: Power Wave 455 – 380/415V Output Range: 5-500A Lincoln LN25-Pro Wire Feeder FEED LN25 ProExtreme CE Portable Industrial Wire Feeder MIG, Pulsed, Cored Processes, Digital Meters Includes Gas Solenoid, Flow Meters The LN25 ProExtreme CE is ideal for field construction, fabrication, and shipyard jobs. The MAXTRAC® wire drive enhances performance, while the replacement case - and many other upgrade options can be installed in less than 5 minutes - aid in serviceability. Includes a gas solenoid and flow meter to run both flux-cored and MIG wires. Additional torque gearing for reliable feeding of large diameter flux-cored wires. • 2-Step/trigger interlock provides comfort for long welds • Digital wire-feed-speed/amperage display • Digital voltage display • Non-linear wire feed speed gives single range control, yet maintains sensitivity with low feed speed Reliability • Lightweight, impact and flame resistant polycarbonate case design keeps the internal components protected • Reel locking mechanism eliminates spindle cross threading Specifications Weight: 17 kg Dimensions (mm) H x W x D: 376 x 221 x 559 Input Voltage and Current: Across the Arc 15 - 110 VDC, 4 A input Input Voltage and Current: Control Cable 24 - 42 VACX, 4 A input Rated Output at 40°C (104°F): 450 A at 60% duty cycle, 325 A at 100% duty cycle Wire Feed Speed Range: 50 - 700 ipm (1.3 - 17.7 m/min) GMAW Wire Size Range: .023 - 1/16" (0.6 - 1.6 mm) FCAW Wire Size Range: .030 - 5/64" (0.8 - 2.0 mm) www.norstateindustrial.com.au 11 Rental Catalogue FEED LT-7 Submerged Arc Tractor Submerged Arc DC Wire Feeder (Track Model) Automatic Wire Feeder Reel Holds 60 lb Solid Wire Coils The LT-7 Tractor is a self-propelled mechanized wire feeder, designed for the submerged arc process with track system capabilities. It is self-guiding and easy to operate. It is designed to be used with a variety of Lincoln DC constant voltage and constant current power sources. The rugged, lightweight unit permits quick movement to the next joint. Its compact size fits through small openings and confined spaces. • Calibrated tractor drive adjusts travel speed from 6 inches to 70 inches per minute (0.12 to 1.8 metres/minute) • Control box is conveniently located on the tractor (can be mounted either left or right), eliminating the need to return to the power source for routine procedure changes • Exceptional tracking control and self-steering in most applications leave the operator free for quality control, joint cleaning and flux handling • Welds butt, horizontal fillet and lap joints to the left or right side of the tractor frame • Close mechanical alignment between wire and joint maximizing weld quality Applications • Ship and barge building • Storage tank erection Specifications Weight: 59 kg Dimensions (mm) H x W x D: 698 x 838 x 356 Input: 115 VAC 50/60 Hz Wire Speed Range IPM (m/min): 100 - 400 (2.5 - 10.2) Solid Wire Size Range in (mm): 3/32 - 3/16 (2.4 - 4.8) Rated Output Current/Duty Cycle: 600 A/100%, 1100 A/100% (with water cooling) (AGW) Automatic Girth Welder FEED AGW-II Automatic Girth Welder Automatic Wire Feeder Loading Safety Wheels Includes 200' of Control Cable Assembly The Ransome Automatic Girth Welder (AGW) (or 3 O’clock Welder) performs x-ray quality horizontal welds up to 20 times faster than standard manual techniques. Operating at speeds from 4 inches to 105 inches per minute, the AGW can handle plates as thick as 2 inches and tank diameters from the largest to as small as 30 feet. The adjustable A-frame telescopes manually to handle 6 feet to 10 feet high steel plates. Ergonomically designed for efficiency, convenience, and accessibility. The AGW Automatic Girth Welder is available as a single-sided or dual-sided mobile welding station completely equipped with welding heads, all controls, flux support belts and flux recovery units and welding power source. The AGW straddles the tank shell plates, riding on serrated steel drive wheels that can be adjusted for tank diameter. The AGW operator platform is a sturdy and solid workstation with guardrails and all-weather curtains for operator safety and comfort. • Effectively cuts welding time up to 40% • Adjustable frame for plated 6 feet to 10 feet tall (1.8 metres - 3 metres) • Unlimited tank diameters down to 15 feet in diameter • High/low rapid travel select controls • Single and double sided operation Specifications Weight: 2768 kg Dimensions (mm) H x W x D: 3150 x 2216 x 2268 www.norstateindustrial.com.au 12 AC DC CC HF Rental Catalogue Dynasty 200 DX TIG Welder Dynasty 200 DX TIG Welder TIG, Pulsed, Stick Processes High-Speed DC TIG Pulse Controls Maximum flexibility - Miller Electric combines advanced inverter technology with Auto-Line™ technology, offering the most flexible AC/DC TIG/Stick power supply in the welding industry. The Dynasty 200 DX provides pulse on/off, pulse frequency, peak % time, background amperage, initial amperage, initial slope time, final slope time and final amperage control. • Advanced squarewave arc for improved weldability on aluminium and magnesium using low power - continuous high-frequency is not needed because of the advanced squarewave arc • AC frequency control range of 20 - 250 Hz provides control for a focused arc, resulting in better directional control to help produce desired arc/weld bead characteristics • Low OCV Stick is a simple design that reduces open-circuit voltage to 5 - 10 VDC when the power source is not in use. This built-in circuit design eliminates the need for add-on voltage reducers Specifications Weight: 20.5 kg Dimensions (mm) H x W x D: 343 x 191 x 546 Welding Amperage Range: 1 - 200 A Rated Output: 3-Phase: 200 A at 18 V, 20% duty cycle 150 A at 16 V, 60% duty cycle Single-Phase: 150 A at 16 V, 60% duty cycle 100 A at 14 V, 100% duty cycle Maximum Open-Circuit Voltage: 80 VDC 12 - 16 Miller Maxstar 200 DX DC CC HF Miller Maxstar 200DX When the job demands greater control the DX provides pulse on/off, pulse frequency, peak % time, background amps, initial amps, initial slope time, final slope time and final amperage control. DC TIG Features Exceptionally smooth and precise arc for welding exotic materials Lift-Arc Lift Arc Starting provides x-ray clean welds in DC arc starting without the use of high frequency. Stick Features: Tailored arc control (DIG) allows the arc characteristics to be changed for specific applications and electrodes. Smooth running 7018 or stiffer, more penetrating arc 6010. Hot start adaptive control provides positive arc starts without sticking. Low OCV Stick is a simple design that reduces open-circuit voltage to 5-10 VDC when power source is not in use. This built-in circuit design eliminates the need for add-on voltage reducers. Specifications Weight: 39 lb (16.8kg) Dimensions (mm) H x W x D: 343 x 191 x 445 Rated Output Amps/Duty Cycle: TIG: 3PH-175A/17V/@60, 1PH-175A/17V/@60% Stick: 3PH-150A/26V/@60%, 1PH-150A/26V/@60% Rated Input: 3PH-230V/10.5A/@60%, 1PH- 230V/17.4A/60% www.norstateindustrial.com.au 13 der Rental Catalogue Lincoln V270-TP TIG Welder DC CC HF CC DC Stick Inverter Welder Stick, TIG Welding Processes Digital Amperage Display Maximum Output 270 Amps The V270-TP Stick and Lift TIG welder has been designed and manufactured using the latest digital inverter technology, combining both a rugged industrial construction with excellent arc characteristics. The lightweight but solid build of this machine makes it suitable for operation on site in conjunction with a generator or within a workshop environment, providing maximum Flexibility. Features • Excellent arc characteristics • Maximum output of 270 amps allows the use of electrodes up to 5.0 millimetres • Excellent stick rutile, basic and cellulosic welding performance • Adjustable Arc Force and Hot Start standard • Full featured and user-friendly control panel • Line voltage compensation enables use on remote power from an engine driven generator • Features Lift TIG with no tungsten contamination • Digital display allows precise setting of welding current • Meets IEC974-1, ROHS and CE standards for safety and reliability Specifications Weight: 30 lb (13.5 kg) Dimensions (mm) H x W x D: 385 x 215 x 480 Rated CC DC Output: 270 A at 35% duty cycle Input DC Volts: 230/400 V DAC DC CC HF Dynasty 350 TIG Welder Dynasty 350 TIG Welder TIG, Pulsed, Stick Processes High-Speed DC TIG Pulse Controls The Dynasty 350 Series is a powerful, compact AC/DC inverter that delivers superior arc performance with total AC arc shaping capabilities • Fan-On-Demand (FAN) cooling system only operates when needed • Programmable start parameters allow independent starting conditions based on process and memory selections (amperage, time and polarity) • 120 volt auxiliary power receptacle for cooling system • Extended balance control range (30 - 90% EN) allows precise cleaning control and prolonged tungsten life Applications • Precision metal fabrication • Heavy fabrication • Pipe and tube fabrication • Aerospace Specifications Weight: 61 kg Dimensions (in) H x W x D: 24.75 x 13.75 x 22 Dimensions (mm) H x W x D: 629 x 349 x 559 Welding Amperage Range: 5 - 350 A Rated Output: 3-Phase: 300 A at 32 V, 60% duty cycle Maximum Open-Circuit Voltage: 75 VDC 10 - 15 VDC www.norstateindustrial.com.au 14 Rental Catalogue Powermax 30 Plasma Cutter PLASMA For those who cut anything but corners. From spark to finish, no other brand can cut it against a Powermax air plasma system. That's because we continuously devote more resources to plasma cutting engineering than any other company. It's how we've remained on the cutting edge of technology for 45 years. You see, we know you're not just buying a tool, you're making an investment in yourself. The new Powermax 30 delivers high-performance in a small portable package. With its twoin-one design, the system provides high-power capability for thick metal cutting, plus FineCut consumables for detailed, thin metal cutting. Outperforms High portability, simple controls and a stable plasma arc make Powermax systems easy to operate for beginners and experts. State-of-the-art consumable technology delivers faster speeds and better cut quality to help you do more in less time. Long consumable life, combined with fast cut speeds, lower your costs of cutting and gouging. Outcuts With the largest variety of plasma torches on the market, and amperages ranging from 30 to 125 amps, you can tackle any metal cutting or gouging job. And cut speeds that are faster than oxyfuel on metals up to 1-1/2" ensure you'll get the job done on time. Specifications Weight: 9.5kg Dimensions H x D x W: 305mm x 168mm x 356mm Rated Output: 15-30A Powermax 1650 Plasma Cutter PLASMA Hand Cutting, Gouging, Mechanised cutting, X-Y tables, track systems, pipe systems, Robotic systems Advanced digitally controlled inverter design delivers continuously adjustable, constant current output from 30 to 100 amps, permitting high-quality cuts over a wide range of metal thicknesses. An active electronic pilot controller for cutting expanded metal or grated Gouging setting allows for improved arc transfer, easier operation and faster metal removal. CNC / robotic machine interface is standard on all units, allowing automated control and rapid changeover to mechanised operation Patented nozzle shield lets you drag the torch on the work piece at full output without damaging consumables and protects the nozzle from molten metal spray and double arcing. Postflow cooling reduces torch stress. Specifications Weight:61kg Dimensions H x W x D: 655mm x 427mm x 671mm Rated Output: 30-100A ~ 160VDC Work Cable length: 4.5m Gas Supply: Clean, dry, oil-free air or nitrogen Recommended flow rate: 90psi www.norstateindustrial.com.au 15 Rental Catalogue Welding Positioners Welding positioners are designed to manipulate a non-cylindrical work-piece so as to present the weld instantly in the down-hand position to the operator or welding head. The work-piece itself is mounted on the positioner table which can then be both rotated and tilted to manipulate the work-piece into the required position. The use of a welding positioner enables the operator to manipulate their own work-piece unassisted, provides accurate and consistent rotation speeds for high-quality welds and optimum deposition rates, saves time wasted by cranes, reduces accident hazards, speeds up work, and increases output through greater efficiency leading to a reduction in welding costs. Model Capacity RP500K 0.5 t 500 kg RP1T-TS 1 t 1,000 kg RP1T 1 t RP3T 3 t RP3T-TS 3 t RP5T 5 t RP5T-TS 5 t RP10T 10 t RP35T 35 t WHP-2,5-135-400 V-A WHP-5-135-400 V-A WHP-10-135-400 V-A WHHP-10-400 V-A WHP-30-135-400 V-A WHHP-30-400 V-A WHP-50-135-400 V-A 1,000 kg 3,000 kg 3,000 kg 5,000 kg 5,000 kg 10,000 kg 35,000 kg 0,25 t (250 kg) 0,5 t (500 kg) 1 t (1,000 kg) 1 t (1,000 kg) 3 t (3,000 kg) 3t (3,000 kg) 5 t (5,000 kg) Column and Boom Manipulators COLUMN AND BOOM MANIPULATORS Column and boom manipulators are designed to work independently or in conjunction with rotating and/or positioning equipment to locate an automatic welding head in the correct position over the work-piece to achieve the necessary down hand weld. They can also be used in conjunction with cutting machine installations, semi-automatic welding installations and for supporting grinding heads. Column and booms allow the use of fully-automated production techniques which result in increased quality, reduced production time, and less operator fatigue. Pipe Shop Series Heavy Duty Series Model Capacity Model Capacity RM1812VLS 1800 x 1200 mm VHD4545 4500 x 4500 mm RM1815LLS 1800 x 1500 mm VHD5050 5000 x 5000 mm RM2020VLS 2000 x 2000 mm VHD5555 5500 x 5500 mm VHD6060 6000 x 6000 mm Medium Series VHD6565 6500 x 6500 mm Model Capacity VHD7070 7000 x 7000 mm MHD3025 3000 x 2500 mm VHD7575 7500 x 7500 mm MHD3030 3000 x 3000 mm VHD8080 8000 x 8000 mm MHD3535 3500 x 3500 mm MHD4040 4000 x 4000 mm www.norstateindustrial.com.au 16 Rental Catalogue Electric Power Generators Model Prime power (kVA) Standby power (kVA) Frequency (Hz) Voltages, single-phase/ three-phase (V) Maximum sound power level (LwA) Alternator Alternator excitation type Insulation Class Control Panel Engine Make Model Prime power engine (kw) Number of cylinders Electrical system (V) Speed regulation accuracy (Steady State) Fuel tank usable capacity (L) Fuel consumption at 75% Load (L/hr) Runtime at 75% load (hr) G40 40 42 50 230/400 96 Leroy Somer AREP H Analogue Ingersoll Rand 41RS2T 38 4 12 +/- 2.5% 413 8.5 8.4 G80 G100 230/400 94 Leroy Somer AREP H Analogue 230/400 96 Leroy Somer AREP H Analogue Ingersoll Rand 41RD5AE 75 4 12 +/- 2.5%q 716 14.9 48.0 Ingersol Rand 41RD5AE 94 4 12 +/- 0.25% 716 17.6 40.7 80 88 50 105 111 50 G250 259 294 50 230/400 98 Leroy Somer AREP H Analogue Cummins QSL9-G3 227 6 24 +/- 0.25% 1461 49.4 29.6 Weight & Dimensions L x W x H (mm) 2471 x 1003 x 1750 2720 x 1214 x 1763 2720 x 1214 x 1763 4049 x 1425 x 2385 Dry weight (kg) 1260 1714 1951 3441 Wet weight (kg) 1649 2377 2614 4783 Standard Features: double-wall fuel tank, bunding capacity min. 110% fluid, forklift pockets, remote start, two stage heavy duty air filter, earth rod & cable, central lifting point, external emergency stop button, battery isolator switch, protective guard against hot spots, single 80% step load capability, oil sump pump, 4-pole circuit breaker, rigid bus bar terminal (5 poles), voltage adjusting potentiometer, low level coolant shutdown (on G250 and G400 only), earth leakage protection (fixed 300 mA on G40, adjustable on G80, G100, G250 and G400). www.norstateindustrial.com.au 17 Rental Catalogue Lifeguard 17 / Lifeguard 16 - Power Distribution Box LIFEGUARD 17 / LIFEGUARD 16 LG17/LG16 are temporary power reticulation systems which will reduce your establishment costs, provides a safer environment for your staff and simplifies changes as your site expands. The incorpated RCD’s constantly monitor current through the phase and neutral conductors. Should a tool or a wiring fault develop, causing current leakage to earth, the residual current device removes the power to the socket outlets. Lifeguard 17 / Lifeguard 16 is manufactured from high impact polyethylene which is resistant to corrosion and especially suitable for use on rugged construction sites. EXPANSION & FLEXIBILITY The LG17/LG16 system has the ability to interconnect in many ways to reticulate power throughout multi storey and large single level construction areas. Interconnection cables are rated at 32 amps and are of a watertight design. SPECIFICATIONS Lifeguard 17 Supply input power 63A 3 phase +N +E 415VAC RCD 2 x 4 pole 30mA 230 – 415VAC Socket Outlets 12 x 15a Auto switched outlets, 3x 32A three phase 3P +N +E 415VAC, 1 x LG16 Take-off. 1 x 16A single phase 2P +E Interconnection 63A 3 phase +N +E 415VAC, BS4343, CEE17, IEC309, watertight Weight 20kg average Lifeguard 16 Supply input power 32A 3 phase +N +E 415VAC RCD 4 pole 30mA 230 – 415VAC Socket Outlets 8 x 15a Auto switched outlets, 1x 32A three phase 3P +N +E 415VAC, 1 x 16A single phase 2P + E Interconnection 63A 3 phase +N +E 415VAC, BS4343, CEE17, IEC309, watertight Weight 20kg average Lifeguard 83 Power Distribution Box LIFEGUARD 83 is the master switchboard for the distribution of power supplies used throughout major construction projects. LG83 provides master isolation, sub circuit protection including sub-board distribution, site hut reticulation and provision for lighting. LG83 is fitted with RCD’s to provide protection against electrocution for staff using electrical equipment. SPECIFICATIONS Supply Input Power: 225amp main isolator RCD: 4 pole 30mA 230-415VAC, 10kA Socket Outlets: 3 x63amp 5 pin outlets ABL own MCB to run Lifeguard 17’s, 3x 32amp 5 pin outlets ABL own MCB to run Lifeguard 16’s, 4x 15amp Auto switched outlets 2x RCD/MCB Connection: Hardwire chamber Weight: 45kg www.norstateindustrial.com.au 18 Rental Catalogue Conventional Rotators, Self-Aligning Rotators CONVENTIONAL WELDING ROTATORS A set of conventional welding rotators consists of two units; a motorised drive and an idler support unit. Once the work-piece is supported onto rotators it can be rotated precisely into the required position for fitting, assembly and welding of the work-piece quickly, safely and efficiently. Rotators can be set up as fit up bed modules and can also be used to handle cylindrical structures while they are cleaned, painted or inspected. Model Capacity ACR-50 2500 kg per set ACR-100 5 t per set ACR-200 10 t per set ACR-400 20 t per set PR5/7DM 5 t per set PR10/15DDM 10 t per set PR15/25DM 15 t per set PR30/45DM 30 t per set PR60/100DM 60 t per set PR100/15DDM 100 t per set PR120/250DM 120 t per set PRSE150/150MYM 150 t per set PRS200/200DM 200 t per set PRS300/300DM 300 t per set PRS500/500DM 500 t per set PRS1000/1000DM 1000 t per set Fit-Up-Bed Rollers FUB-30 Fit-Up-Bed Rollers Fit-up-bed rollers are specifically designed for cans-staging applications. These rollers enable the fabricator to reduce costs by dramatically reducing the time and effort required for aligning and jacking of cans. The FUB-30, with its unique features, is particularly advantageous for the piping and vessel-construction industries. This system has been designed and built to withstand harsh and rugged environments. Replaceable polyurethane tyres are mounted onto a cast-steel drum for durability and superior traction. Also available with optional steel rolls. Model FUB-30-180-75-250-2200 Specifications Dimensions (in) H x W x L: 37.6 x 89.8 x 230.7 Dimensions (mm) H x W x L: 955 x 2280 x 5860 Weight: 5,290 kg Minimum Vessel Size: 78.7" (2000 mm) at 37� included angle Maximum Vessel Size: 177.2" (4500 mm) at 32� included angle Tyres: Polyurethane, D 20.5" (520.7 mm) x W 7" (177.8 mm) Electrical Panel: IEC IP Code: IP55 Turning Speed: 130 to 1295 mm/min at 50 Hz Input Power: Per customer specifications Control Voltage: 24 VAC Remote Control, Standard: Push-button control pendant, with 10 m control cable Travel Car: Motorized bogie Travel Speed: 178-1780 mm/min Travel Motor: AC 2 HP c/w brake Power Pack: 2 HP www.norstateindustrial.com.au 19 Rental Catalogue Kat Flexible Track Travel Carriage System Kat Flexible Track Travel Carriage System Programmable Low Voltage Variable Speed The Kat Carriage Auto-Weld enables a wide variety of automated welding cycles that can be repeatedly performed along any plane. The advanced Auto-Weld control monitors, via distance travelled, and responds to limit switches mounted on the Kat which in turn respond to adjustable activators mounted at appropriate positions on the Kat Track. Travel direction/speed and length of travel path are synchronized with precise weld start and weld stop settings. By combining different control settings and limit switch activator positions, a wide variety of welding cycles can be repeatedly performed. The Kat Auto-Weld Combination is ideal for stitch welding and seam welding applications where repeatability and accuracy are desired. The reliability and precision of this automated welding system reduces cost, adds efficiency and improves quality. This unit is designed for operation on curved surfaces as the flexible track can be positioned to follow the contour of the work piece. The self-aligning wheel system of the carriage grips the top and bottom of the track, enabling it to travel along any plane. The adjustable wheel assembly keeps the carriage snug to the track, while allowing it to be easily mounted and removed from the track at any point. The positive drive of the “KAT” is obtained from a uniquely designed sprocket that engages with slots in the track, driven by a low voltage permanent magnet motor and gear-head power unit assembly. Specifications Weight: 13 kg Vertical Load Capacity: 100 lbs (45 kg) Speed Range: 1.5 to 51.5 IPM 3.9 to 131 cm/min Input Supply: 230 VAC Drive Motor: 24 VDC permanent magnet gear motor Welding Ovens Compressed Gas Cylinder Cage Full range of Welding ovens for hire Ranging 5kg to 200kg www.norstateindustrial.com.au Gas Cylinder Cages are designed for secure on-site storage of up to twenty compressed-gas-cylinders. The cage is all-steel tube and plate construction including ¾ inch number 9 expanded metal screen sides for natural ventilation and visual inventory and inspection. Cylinders are held in place by adjustable chains and the hinged access-door can be locked with a padlock to deter theft and unauthorised access. The complete unit can be moved about the construction site via a crane hoist connected to the top-mounted lifting eye. There are also four hollowstructural tubes welded to the base for maneuvering by fork-lift. 20 Rental Catalogue ProHeat 35 Liquid-Cooled Weld Preheating and Stress Relieving Systems ProHeat 35 Air-Cooled Induction System www.norstateindustrial.com.au 21 Rental Catalogue Induction Heating Applications Preheating of an in-service pipeline to 100° C before welding on a sleeve Liquid-cooled induction coils are flexible and easy to apply to a variety of geometries. Here, a sleeve is being welded onto a pipe that has material flowing through it - an operation known as a "hot tap". The material flowing through the pipe is taking heat away from the joint, but here a single 35 kW unit is able to maintain the desired temperature at the joint. Common, inexpensive materials are used to hold the coil in place. The set-up time and cycle-time hours were reduced as a result of using the ProHeat 35 Induction System. Post Weld Heat Treating (PWHT) of a drill pipe to 1350° F after welding Two PWHT joints are being processed with one water-cooled induction coil. As long as the dimensions of the two pipe joints are similar, the applied induction field will heat both relatively the same. This also shows the proper way to terminate any unused portion of the coil. The ends of the coil should be twisted together or tied together with tie-wraps, tape, rope or string in order to reduce the amount of losses in the unused portion. These common, inexpensive materials can be used to secure the excess coil ends as the coil itself does not heat during the process. Preheating of structural I-Beam to 300° F Liquid-cooled induction coils are wound "pancake" style and secured to a section of plywood to hold the desired shape. A layer of preheat insulation is placed between the plywood and the I-Beam to prevent the overheating of the wood. The magnetic field passes through the plywood and the insulation to induce the desired heating of the I-Beam. Post Weld Heat Treating (PWHT) of a P91 header to 1400° F after welding Liquid-cooled coils wrap around PWHT insulation that is applied to the header. The insulation is a 1" thick silica needle mat which traps the heat in the header while protecting the coil from the high temperatures. Thermocouples are attached to the weld joint to provide temperature data back to the power source. The integrated temperature controller on the ProHeat 35 has a standard PWHT program that will execute the controlled heating profile, that will ramp up to the set temperature, dwell there for a set time, then cool down at a controlled ramp rate. Custom programs can be created within the controller with multiple steps, ramps and dwells in a single cycle. www.norstateindustrial.com.au 22 Rental Catalogue ProHeat 35 Components The induction blanket is the newest innovation in pre heat technology. The flexible, lightweight blankets come in a variety of sizes and are capable of preheat temperatures of up to 204 degrees Celsius. The blankets easily conform to circular and flat parts and install in a matter of seconds. Manufactured from durable hightemperature materials, flexible induction blankets withstand the tough conditions in industrial and construction applications. Each blanket comes with securing straps and a replaceable Kevlar sleeve which provides added protection against abrasion, cuts and tear, extending the blanket life Output extension cables are available in 25,50 and 75’ (7.6,15.2 and 22.8m) lengths and provide interconnection between the power source and the induction blanket. The insulated twist-lock connector at the power source end identifies the type of heating device to power the source controller. This cable identification system prevents over duty cycling of the heating blanket The series cable adapter is used to combine two blankets in a series. Enables one power source and one output cable to be used to create extra heating area using two blankets. The liquid-cooled heating cable couples the power to the part to be heated. The silicone hose encloses a special copper conductor specifically designed for carrying high-frequency current to maximise efficiency. The hose also carries the coolant, which cools the strength and durability Output extension cables are available to remote the power source up to 50 feet away from the work. Insulated quick-connects are used to easily remove and attach the coolant lines. The cable identification system, built into the connector at the power source end, identifies this as a liquid-cooled system and permits full power. The cables are flexible for ease of use. Preheat cable covers are available to protect the heating cable from slag and molten metal created during welding. The cable covers must be used with the ½” preheat insulation, with temperatures up to 343 degrees Celsius The insulation is designed to insulate the work for the process efficiency, maintain the optimum coupling distance between the coil and the work, and protect the liquid-cooled cable from high temperature. Preheat insulation is provided in strips of six of twelve inches wide and ten feet long. Preheat insulation is ½” (12.7mm) thick due to the lower temperatures of preheating. The insulation is cut to length for the application. Postweld heat treatment insulation blankets are sized and stencilled for the pipe size to be treated. It is sewn into the silica blanket which provides high durability, 50 thermal cycles or more can be achieved with one blanket. www.norstateindustrial.com.au 23 1 North Street, Rockhampton, QLD 4700 Phone (07) 49 222 000 Fax (07) 49 222 553 Email: hire@norstateindustrial.com.au www.norstateindustrial.com.au 24