International Journal of Modern Engineering Research (IJMER) www.ijmer.com Vol.2, Issue.2, Mar-Apr 2012 pp-197-201 ISSN: 2249-6645 Three-Phase Five-Level PWM DC–DC Converter Using H-Bridge E.Bhasker1, M.Kiran Kumar2 *(Student, Department of Electrical and Electronics Engineering, KL University, India) ** (Assistant Professor, Department of Electrical and Electronics Engineering, KL University, India) Abstract- A three-phase dc–dc converter based on the threephase neutral point clamped (NPC) commutation cell is proposed, which is intended for use in applications where the energy from a medium dc bus voltage needs to be processed. In this paper, all six continuous conduction modes (CCMs) are described, presenting the main waveforms and equations. For the discontinuous conduction modes the main equations are also provided for a complete converter characterization. Finally a Hbridge is proposed to get five levels. Keywords: - DC–DC converter, neutral point clamped (NPC), three-phase transformer. I. INTRODUCTION Recently, there has been increased interest in three phase dc–dc conversion for high-power applications [1]–[10]. The major reason is that three-phase dc–dc converters can achieve lower power component current stresses and also considerably reduce input and output filter requirements, when compared to single-phase topologies [3], [4]. Moreover, three phase high-frequency transformer can handle higher power levels than single-phase ones, although they have the same size. All these characteristics make the use of three-phase dc–dc converters a very attractive solution when high power density and high efficiency are required. Some solutions use three-phase resonant converters where soft-switching can be achieved, thus increasing the converter efficiency. On the other hand, the number of power components and also the converter volume are increased due to the addition of reactive power elements. Other promising solutions are the non resonant softswitched three-phase converters. These combine the advantage of a reduced number of power components, due to the use of non resonant converters, with reduced switching losses by means of soft-switching techniques. A non resonant hard-switched three-phase dc–dc converter was published in [1], and its circuit is shown in Fig. 1(a). It is composed of a three-phase inverter connected to the primary side of a three-phase highfrequency transformer. The secondary side of the transformer feeds a three-phase rectifier, and the output stage of the converter is composed of an L–C filter and the load. The concept of resonance applied to the three-phase dc– dc converter can be observed in the converter proposed in [5], which is depicted in Fig. 1(b). This converter can operate under zero-voltage-switching (ZVS) or zero-currentswitching (ZCS) conditions, with the drawback of using three additional capacitors to achieve the desired resonance. Fig. 1. Previously reported three-phase dc–dc converters: (a) non resonant Hard-switched [1]; (b) resonant soft-switched [5]; (c) non resonant soft switched [6]; (d) non resonant with active clamp [7]. Non resonant soft-switched three-phase dc–dc converters were also proposed in [6] and [7], and their circuits are shown in Fig. 1(c) and (d), respectively. The converter depicted in Fig. 1(c) can achieve ZVS for all switches and control the output voltage by means of an asymmetrical PWM. Therefore, upper and lower commutation cell switches are subjected to different current stresses. II. PROPOSED THREE-PHASE DC–DC CONVERTER The circuit of the proposed three-phase three-level pulse width- modulated (TPTL-PWM) dc–dc converter is shown in Fig. 2. Basically, it is composed of a neutral point clamped (NPC) inverter connected to the primary side of a three-phase high-frequency transformer, the secondary side of which is, in turn, connected to a three-phase rectifier. www.ijmer.com 197 | P a g e International Journal of Modern Engineering Research (IJMER) www.ijmer.com Vol.2, Issue.2, Mar-Apr 2012 pp-197-201 ISSN: 2249-6645 Diodes D1–D12 are intrinsic to switches S1–S12 and D13– D18 are clamping diodes. One important characteristic of this converter is that the inductance is placed between the inverter and the rectifier stage. Therefore, the leakage inductance of the transformer T may be used in favor of the converter operation, and inductors Lin are added to the circuit whenever the value of the leakage inductance is not sufficiently large. Capacitor Co comprises the purely capacitive output filter, which is an attractive solution due to the reduced ripple produced in current io . Resistor Ro represents the load fed by the converter Fig. 2. Proposed three-phase three-level PWM dc–dc converter Fig. 3. Three-phase transformer and the equivalent symbol used for its Representation. III. PRINCIPLE OF OPERATION Due to publication space limitations, only the continuous conduction modes (CCM) will be described herein. For discontinuous conduction modes (DCM) only the resulting equations will be provided. A given operation mode is classified as discontinuous if there is no current flowing through the inductor Lin during at least one operation stage. Otherwise, the mode is considered to be continuous. In this paper, all six CCM operation modes will be described and mathematically analyzed. Each operation mode is composed of 18 operation stages. However, the analysis of three stages is sufficient to generate all linearly independent equations that completely describe a given operation mode, due to PWM and converter symmetry. During the analysis, all components will be treated as ideal. are turned on during the first stage. When current ia becomes positive this stage ends. 2) Second stage (t1 , t2)—At the time instant t = t1 the value of current ia becomes positive, therefore S1 and S2 assume this current. Moreover, diodeD20 is blocked andD19 starts conducting. This stage ends when switch S1 is turned off. 3) Third stage (t2 , t3)—After S1 is blocked, diode D13 starts conducting in order to maintain current ia flowing. At the time instant t = t3 switch S10 is turned off and the third stage ends. B. CCM Mode 2 For a duty cycle interval of 1/3 ≤ D < 2/3 there are two possible operation modes in CCM. One of them is described in this subsection. Fig. 5 shows three operation stages for this mode. 1) First stage (t0 , t1)—At the time instant t = t0 switch S3 is turned off and diodes D1 and D2 start conducting. Diodes D20, D22, and D23 are conducting in the bridge rectifier. As soon as switch S8 is turned off this stage ends. 2) Second stage (t1 , t2)—Blocking switch S8 implies that diode D16 starts conducting to guarantee the continuity of current ib. Both S1 and S2 must be turned on during the first or the second stage, in order to achieve ZVS turn-on for these switches. At time t = t2 the direction of current ia is reversed and the second stage ends 3) Third stage (t2 , t3)—Since the ia value has become positive, this current starts flowing through switches S1 and S2 . In the bridge rectifier, the blocking of diode D20 occurs, and D19 starts conducting. This stage persists until switch S10 is turned off. C. CCM Mode 3 Mode 3 is the second possibility of converter operation for the duty cycle interval of 1/3≤ D < 2/3 in CCM. As provided in the previous modes, three operation stages are shown in Fig. 6. 1) First stage (t0 , t1)—Starts when switch S3 is turned off, and therefore diodes D1 and D2 assume the current ia. In the bridge rectifier, diodes D20, D22 and D23 are forward biased. It is important to note that ZVS turn-on is only achieved if switches S1 and S2 are turned on during the first stage. When t = t1 the current ia becomes positive and the first stage ends. A. CCM Mode 1 In CCM, whenever the duty cycle is within the interval 0 ≤ D< 1/3, the converter operates in mode 1. Three operation stages for this mode are shown in Fig. 4. 1) First stage (t0 , t1)—Starts when S3 is turned off. Since current ia has a negative value, the diodes D1 and D2 start conducting. In the bridge rectifier diodes D20, D22, and D23 are conducting. The condition of ZVS turn-on for S1 and S2 is only achieved if these switches www.ijmer.com 198 | P a g e International Journal of Modern Engineering Research (IJMER) www.ijmer.com Vol.2, Issue.2, Mar-Apr 2012 pp-197-201 ISSN: 2249-6645 Fig. 5. Three operation stages for mode 2. 2) Second stage (t1 , t2)—At time t = t1 switches S1 and S2 start conducting the current ia . Therefore, the diode D20 blocks and D19 starts conducting. As soon as switch S8 is turned off the second stage is finished. 3) Third stage (t2 , t3)—In order to guarantee the continuity of current ib , diode D16 starts conducting when switch S8 is turned off. The third stage will persist until switch S10 is turned off. Fig. 4. Three operation stages for mode 1 C. CCM Mode 4 The three remaining continuous conduction operation modes are observed when the converter operates with duty cycle values within the range of 2/3 ≤ D ≤ 1. One of them is called mode 4 and is described in this section. Three operation stages for this mode are depicted in Fig. 7. 1) First stage (t0 , t1)—When switch S3 is turned off the first stage starts. At this moment, diodes D1 and D2 assume the current ia . The diodes D20, D21, and D23 are forward biased in the bridge rectifier. The stage ends when current ib changes its signal. 2) Second stage (t1 , t2)—The second stage begins when the direction of current ib is reversed and it starts flowing through switches S7 and S8 . Therefore, the blocking of the diode D21 occurs and D22 starts conducting. This stage finishes when switch S9 is turned off. 3) Third stage (t2 , t3)—After switch S9 is blocked, diode D17 starts conducting, beginning the third stage. It is important to note that ZVS turn-on condition for S1 and S2 is only achieved if these switches are turned on during the first four operation stages. When switch S10 is turned off this stage ends. D. CCM Mode 5 Mode 5 is another possible operation mode when the converter operates with duty cycle within the range of 2/3 ≤ D ≤ 1. Fig. 8 shows three operation stages for this mode. 1) First stage (t0 , t1)—Begins when switch S3 is turned off. Thus, current ia starts flowing through diodes D1 and D2 .In the bridge rectifier, the diodes D20, D22, and D23 are in conduction. At the time instant t = t1 , switch S9 is turned off and this stage ends. 2) Second stage (t1 , t2)—With the blocking of S9 the diode D17 starts conducting. The condition of ZVS turn-on for S1 and S2 will only occur if these switches are turned on during the first or the second stage. As soon as current ia becomes positive the second stage is finished. 3) Third stage (t2 , t3)—After the direction of ia is reversed switches S1 and S2 assume this current. Moreover, the diode D20 is blocked while D19 starts conducting. At the time instant t = t3 switch S10 is turned off and this stage ends. E. CCM Mode 6 The last CCM operation mode to be described is mode 6. As for the last two modes the duty cycle is within the range of 2/3 ≤ D ≤ 1. Three operation stages for this mode are shown in Fig. 9. 1) First stage (t0 , t1)—At the time instant t = t0 the switch S3 is turned off and diodes D1 and D2 assume the www.ijmer.com 199 | P a g e International Journal of Modern Engineering Research (IJMER) www.ijmer.com Vol.2, Issue.2, Mar-Apr 2012 pp-197-201 ISSN: 2249-6645 current ia . Diodes D20, D22 and D23 are conducting in the bridge rectifier. This stage ends when current ia becomes positive. 2) Second stage (t1 , t2)—As the direction of current ia is reversed switches S1 and S2 start conducting. Therefore, the blocking of diode D20 occurs and D19 starts conducting. It is also important to note that S1 and S2 must be turned on during the first or the second stage, thus ZVS turn-on is achieved for both switches. The second stage persists until switch S9 is turned off at the time instant t = t2 . 3) Third stage (t2 , t3)—After the blocking of switch S9 the diode D17 starts conducting to guarantee the continuity of current ic . When switch S10 is turned off this stage finishes. Fig. 7 Inductor Current Fig.6 shows the diode clamped inverter output voltage. Fig. 7 shows the inductor current and Fig.8 shows the switch voltage. III MATLAB/SIMULINK MODEL Fig. 5 Matlab/ Simulink Model Fig. 8 Voltage across the switch Fig. 5 shows the Matlab/Simulink model of three level diode clamped DC to DC converter. Fig. 9 Switch Current Fig. 6 Diode clamped inverter output voltage Fig. 10 DC output voltage Fig. 9 shows the switch current and Fig. 10 shows the DC output voltage. www.ijmer.com 200 | P a g e International Journal of Modern Engineering Research (IJMER) www.ijmer.com Vol.2, Issue.2, Mar-Apr 2012 pp-197-201 ISSN: 2249-6645 DC to DC converter is proposed and simulation results are presented. V REFERENCES [1] [2] [3] Fig. 11 Three phase H-Bridge DC to DC converter Fig.11 Shows the Matlab/Simulink model of proposed DC to DC converter. In the proposed converter a H-bridge is used. 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Appl., vol. 41, no. 6, pp. 1691–1697, Nov./Dec. 2005. Fig.13 DC output Voltage Fig.12 shows the Five level PWm output and Fig. 13 shows the corresponding DC output. IV CONCLUSION A three-phase three-level PWM dc–dc converter was proposed. Theoretical analysis results for both CCM and DCM operation were presented, allowing a complete static characterization of the proposed converter through its output characteristic graph. In this paper a new five level H-Bridge www.ijmer.com 201 | P a g e