PART C MECHANICAL AND ELECTRICAL SPECIFICATION C1 MECHANICAL SPECIFICATION C1.1 GENERAL C1.1.1 Environmental Criteria The following design standards are to be applied throughout the University Estate unless stated otherwise in respect of individual elements of a project. (Note: Separate environmental criteria apply where designated animal facilities are being designed. The current edition of the Code of Practice for the Care and Welfare of Animals used in Scientific Procedures is the reference document for this information). Winter Internal conditions: CIBSE recommended design values for dry resultant temperatures (CIBSE GuideA1). External ambient: CIBSE recommended method for external design dry-bulb temperatures (CIBSE GuideA2) Summer Internal conditions: Naturally ventilated - not to exceed +30C above external ambient Mechanically ventilated and cooled – space temperature allowed to rise 0.5º C for every 1ºC that external temperature is above set point up to a maximum of 26ºC. i.e. Set point 21°C External Temperature 26°C Difference 26°C - 21°C = 5K Allowable rise 2.5K Room control temperature 21 + 2.5 = 23.5°C No upper and lower limits for humidity are set out above for general environmental conditions. However, the summer internal standards apply in winter to all mechanically ventilated and cooled areas for humidity; the heating set point may be 19°C. If the prescribed internal conditions cannot be, or seem unlikely to be, achieved with natural ventilation or mechanical ventilation within parts or all of the building under design, this is to be advised to the Project Manager at feasibility or outline design stage. C1.1.2 Noise Levels The noise from remote or local plant installed to service any building or facility within the building must not break out to cause annoyance to either occupants or third parties or affect noise levels in adjacent buildings. Break-out from externally mounted plant or dedicated plant rooms must not, under any operating conditions, exceed a background sound level of 58 dBA (50NR) at 3 metres from the plant or plant room. The exception to this is for standby generators, which may exceed these criteria subject to location, housing and planning restrictions. It should be noted that planning permissions may impose a limiting noise criteria either at a site boundary, adjacent residential accommodation or some other specified position. It will be the designer’s responsibility to ensure planning conditions are complied with. Within buildings the internal noise criteria are generally as specified in the CIBSE Guide A1; these are: Interior of large lecture theatres NR - 25 Interior of small lecture theatres NR - 30 Office areas NR - 35 Corridors and stairwells NR - 40 Teaching areas NR - 35 Seminar rooms NR - 30 Laboratories NR - 35 Concert halls and rehearsal rooms NR - 20 Toilets/washrooms NR - 40 Designer must take full cognisance of vibrational transmissibility to structure and specify suitable vibration isolation measures. Designer must also make allowance for any directional quality to sound production, e.g. axial fans Note: For laboratories, the criteria apply without user laboratory equipment in operation. Note: For speech laboratories NR - 20 standards apply. Note: All noise ratings in occupied parts of the building apply to air handling plant (supply and extract grilles), heating systems, water pumping and circulation systems and fume extract equipment forming part of the fixed installation of the building. Note: Portable, laboratory equipment is normally excluded from the noise criteria requirements. C1.1.3 Redundancy in Design (Design Reserve) It is not normal University policy to over provide or over specify mechanical services or install extensive items of standby plant although to some extent this is provided for in the set points stated at Clause C.1.1.1 (Environmental Criteria) and the requirement to size to the outer limits of bandwidths or tolerances. The criteria to be applied are as follows: • Ambient design criteria (refer to C1.1.1); for animal accommodation -10°C zero moisture content. • Ambient summer design criteria (refer to C1.1.1). • • • • • • Design all plant to upper (plus) side of predicted bandwidth in terms of humidity. All boiler plant must be installed at 25% greater capacity than calculated connected load. Plate heat exchangers for LTHW to be dualled with each plate rated at 67% of the maximum building load and shall be braised for smaller loads and gaslected for large loads with the most economical type being selected. All chiller plant must be installed to the same capacity, +5% as the calculated connected load (including animal accommodation). Main distribution pipework (all water services) is to be sized in accordance with the sizing tables in the CIBSE design guide (section B6 refers) plus 20%. All main and branch ductwork distribution is to be sized so that air velocities do not exceed 4m/s in supply ductwork, 5 m/s in extract ductwork at maximum design flowrates. Final connections to grilles to be sized to minimise re-generated noise. C1.1.4 Thermal Insulation/Trace Heating The designer is to specify thermal insulation on all services as follows: • All steam and condensate pipework • All heating pipework • All hot and cold water distribution pipework • All cold water rising mains, make-up pipework and other pipework carrying water that are in unheated areas, or where there is the likelihood of local heating of the fluid or condensation forming on the pipework. • All chilled water pipework. • All process pipework (excluding gasses). • All refrigerant pipework. • All hot water service cylinder and calorifiers. • All chilled water storage vessels. • All water storage tanks. • All ductwork that has a heated/cooled/conditioned air stream present and prior to entry to areas of delivery. (Extract ductwork will not generally be insulated after any heat recovery system or recirculation section nor air intake ductwork prior to the first point of treatment/tempering). In addition all insulated valves shall be readily accessible by being enclosed, purpose made valve as AIC ISO covers or equal complete with Velcro fastenings and drawstring closures. Where thermal insulation is applied to pipes or ducts used to convey or store fluids lower than the ambient dew point, a vapour barrier must be applied to protect the insulation. The type of insulation is to be specified by the designer; however closed cell elastomeric types are now preferred (not fibreglass) secured with adhesive and joints wrapped. In all plant rooms, appropriate mechanical protection such as hammered aluminium foil, or proprietary plastic sections (as Isogenapak or equivalent) complete with end closers to terminations, is required to all insulation. Ideally calorifiers, storage vessels and tanks should be specified with a factory applied insulation. The use of PIB insulation covering is not generally acceptable in plant rooms or boiler houses. Insulation thicknesses are to be the prescribed ‘economic thickness’ or greater. Guidance on the calculation of the ‘economic thickness’ is given in CIBSE publications and ‘Energy Efficiency’ guides published by the Department of the Environment, Transport and the Regions (DETR). Trace heating shall be proprietary self-regulating type as Raychem or equal and approved complete with all necessary junctions, terminations etc, with all connections to be weather proof to IP55. C1.1.5 Pipework and Pipework Identification Copper pipework for heating or hot and cold water installations shall be BSEN 1057 R250 (formerly Table X). Where steel pipework to BS 1387 is to be used, the preference is for heavy grade to be specified as standard throughout. Where distributed steam and condensate pipework is used to supply humidification points in ventilation systems (and any other similar arrangements where chemical dosing or the addition of corrosion inhibitors is inappropriate), both the steam and condensate return pipework must be manufactured from an appropriate grade of stainless steel. Copper, mild steel or galvanised steel pipework is not acceptable for this application within University laboratories, teaching or research establishments. Proprietary pipework systems employing special tools to compress the perimeter of the fittings to the pipe against a sealing ring will not be considered for use within University buildings. Where pipework installations are extensions to or partial replacements of existing systems, the designer/specifier must ensure that the specification of the new pipework (and identification) matches the existing. The requirement is that all pipework within plant rooms, boiler rooms, roof voids, ceiling voids and service risers shall be identified. Identification shall also be applied to services both sides of any wall or floor penetration. All pipework installed as part of a refurbishment or new build is to be identified in accordance with BS 1710 and colours in accordance with BS 4800. In addition to coloured identification bands it will also be necessary to apply direction of flow arrows, abbreviated description of service and flow/return identification. A detailed legend in full colour shall be included as part of the contract. The legend shall be suitably covered, framed and mounted in the principal plant room. C1.1.6 Commissioning and Setting to Work (Refer also to A5) It will be the designer’s responsibility to ensure commissioning and setting to work of all mechanical and associated electrical services are properly carried out, appropriately witnessed and fully documented with master copies of all documentation, test certificates and records handed to the Project Manager on completion. The designer has full responsibility for preparing a commissioning programme and making sure this is written into the contract documentation. If ‘out of season’ completion of a project occurs, the designer has the option of imposing a dummy load or delaying acceptance of handover of some of the mechanical services until the appropriate prevailing weather conditions. Any question in respect to the necessity of such action must be resolved through discussion with the Project Manager Once the mechanical services have been commissioned and set to work, they must remain fully operational for a proving period with a minimum duration of two weeks before acceptance by the designer. If operating faults occur during the proving period this is to be extended until two weeks operation free of defects is obtained. The designer may not reduce the minimum proving period and the Project Manager may call for a longer proving period as considered reasonably necessary. It is a requirement that due allowance is made for the instruction of users and maintenance staff, nominated by the University, in the correct operation of the mechanical services after commissioning. The instruction may be required in separate sessions. It is the designer’s responsibility to ensure all necessary monitoring and test points, access arrangements etc are installed. He/she must be present or represented at commissioning and static testing (see A5.3). C1.1.7 Mechanical Drawings Retained on Site For each plant room and services intake position it is a requirement that the contractor shall prepare and fix in an agreed position a detailed isometric drawing and valve chart, both suitably framed and covered. The drawing shall indicate all plant and equipment, valves, interconnecting pipework, plant numbers and valve numbers. The valve chart shall indicate each valve number to correspond with those indicated in the isometric diagram, a description of its function and description of which system it applies to. It is the designer’s responsibility to ensure the charts are properly supplied, suitably fixed and accurate. C1.1.8 Water Treatment The designer shall be responsible for ascertaining the water quality to be supplied to the system and shall specify any necessary water treatment accordingly. C1.2 HEATING C1.2.1 Heating Systems Old Aberdeen is served by a centralised LTHW distribution system with individual buildings being connected via plate heat exchangers. Generally, two plates per building are provided with each plate being rated at 67% of full load. Foresterhill Campus is served by a centralised steam distribution system which is currently at or near capacity. Replacement of existing plant with similar may be acceptable but new builds should include for new high efficiency LTHW gas fired boilers For all boiler installations in excess of 100kW, two or more boilers shall be installed of equal capacity. For all boiler installations, the total boiler capacity shall be at least 25% greater than the calculated heat load. In general the selected fuel is to be natural gas with 35 second oil as alternative in Dual Fuel applications. Alternatives may be offered on remote sites where it can be demonstrated that it would not be cost effective to install a new gas supply, or where a detailed appraisal including appropriate life cycle cost analyses indicate a more viable alternative. Calorifiers may only be used as a direct replacement or if this is to be part of a domestic hot water system although this is not the preferred design solution. Flueing and ventilation arrangements are to be in strict accordance with all current codes of practice and British Standards and the appropriate certification must be supplied on completion of installation confirming compliance. The use of fan dilution systems, fan assisted flues or other similar arrangements of the boiler flue is to be avoided. So far as practicable, natural draught burners are preferred on boilers and this is a requirement on all small (single installation) boilers. If forced draught burners are used due account must be taken of the noise these are likely to emit and any necessary noise attenuation, including acoustic hoods, must be considered. (See C1.1.2 for limiting noise criteria from plant). The use of boilers requiring pumped primary circuits on multi boiler installations is acceptable and the preferred option. Where new boiler plant is installed to serve existing secondary system strainers must be included within the design. These are to be of the mesh type and be easily removable without draining down the primary or secondary circuits. (This requires the inclusion of appropriate isolation valves). Where existing systems are involved, the use of proprietary dirt separators should be employed C1.2.2 Heat Emitting Equipment The objective in designing and installing heat emitting equipment is to achieve a cost effective installation that is generally passive in operation, requires little or no maintenance and has a long service life. The following systems are not to be used unless, by written consent of the Project Manager, it has been established that no other reasonable alternative is practicable: • Fan convectors that are concealed within false ceilings or behind fixed panels or are otherwise difficult to access and maintain. • Fan convectors that have local automatic control valves (control valves to each fan convector). • Underfloor systems using steel or copper coils. • Ceiling systems consisting of embedded pipework • Embedded electrical systems (wall, ceiling or underfloor). The type of heat emitting equipment proposed should be advised by the consultant or design engineer to the Project Manager at an early stage in design (outline proposals stage C). C1.2.3 Gas Installations Serving Heating Plant Negotiations with TRANSCO for the provision of a new (or alterations to an existing) gas service on behalf of the University should be made through the current gas service provider. Contact details may be obtained from the University of Aberdeen Utilities Manager. The consultant or design engineer must establish that any alterations or additions to an existing gas infrastructure required as part of their project, will not have an adverse effect on the service to existing buildings or plant connected to that system under full load condition. Refer to D8 for the gas installations requirements in respect to fire precautions. The gas distribution pipework installation downstream of the primary gas meter is to be installed in accordance with the requirements of the Institution of Gas Engineers and Managers (IGEM) and in particular publication IGE/UP/2 Gas Installation Pipework, Boosters and Compressors on Industrial and Commercial Premises. Where new pipework is to be installed, IGE/UP/2 states:- “4.4.3 For a supply that is normally metered at 21mbar, the pressure drop between the primary meter and any booster or the plant manual isolation valve, at maximum flow, should not exceed 1mbar”. The Gas Safe Register have confirmed that they expect this to be complied with. Therefore for all new (or alterations to existing) gas distribution services installed on behalf of the University, it is now a requirement that the pressure drop between the primary meter and any booster or the plant manual isolation valve, at maximum flow, must not exceed 1mbar. Any alterations to pipework in excess of 25mm nb must be recorded on revised drawings for display at meter locations. C1.2.4 Heat Pumps/Split Systems and/or VRV The use of heat pumps where appropriate may be considered. This may be justifiable in circumstances where there is an academic need to control temperature between specific limits and where the only practical solution would involve cooling. C1.3 WATER SERVICES C1.3.1 Water Supply (Water Fittings) Regulations 1999 The lead consultant/team leader will be deemed responsible for preparing and submitting the required notifications to the local water supply undertaker as stipulated in the above regulations (unless otherwise stated in the project briefing documentation). It is a requirement of the regulations for such notifications to be in place prior to commencement of work. The requirements of this notification are briefly summarised below: ● To give notice to the water undertaker that he proposes to begin work. ● The work shall not begin without the consent of that undertaker which shall not be withheld unreasonably. ● The work shall comply with any conditions to which the undertakers consent is subject. For their part the water undertaker may withhold consent, or grant it subject to conditions before the expiry of 10 working days from when notification was given. If the water undertaker gives no notice within this 10 working day period, then the consent required may be deemed to have been granted unconditionally. The wording of the regulations is such that the vast majority of projects and a large proportion of minor works will require this prior notification to the water undertaker. Minor works or refurbishments particularly embedded within existing buildings will have the potential for causing significant additional works remote from the work area where, for example, modifications to the building's main water storage tank are required. It is in the interests of the Project Manager to arrange for such circumstances to be investigated and costs included at inception or feasibility stage. The water undertaker has a vested interest in protecting the incoming water supplies to buildings against back contamination. University buildings, particularly those including laboratories are understandably viewed by the Water Regulations Officer as a particularly high risk. The use of RPZ backflow prevention devices (stated in the regulations as applicable to fluid category 5 applications), are to be used only when the alternatives not subject to annual inspection requirements, have been considered and found to be unsuitable for the particular application. Details of all such devices must be submitted to the Project Manager prior to tender stage. C1.3.2 Cold Water Services All new University building projects and those involving the extensive refurbishment of existing buildings are now to include for the segregation of the cold water storage and distribution systems serving laboratories from those serving kitchens and those serving toilet areas. Consideration of rainwater/grey water harvesting systems should be given to any new build or major refurbishment project. All domestic cold water services must include for tanked storage. It is not now acceptable to the local water supply undertaker to provide cold water services within the University Estate from a rising main unless the water is to be used for potable drinking purposes or as a dedicated supply to laboratory face or eye wash units. All such outlets are to be appropriately labelled. Water storage tanks, irrespective of size, must be constructed of GRP or some other suitable form of plastic and shall be ‘by-law 30’ compliant. Internal flanges shall be avoided and tanks must be able to be drained completely. Galvanised tanks or treated ferrous tanks are unacceptable. Without exception all drinking water must be supplied directly from a rising main and the above ground pipework colour banded as wholesome water (to BS 1710). Drinking water may not be fed from any tanked storage within a building even if it is designed to be dedicated for drinking purposes only. All taps from which drinking water may be taken are to be clearly labelled ‘Drinking Water’. As far as practicable all non-drinking distribution is to be by gravity. Pumped systems are to be avoided. System design must include flow restrictors or automatically flushing urinals, water saving devices or controls in toilets and, in conjunction with the architect’s requirements, hot water flow restrictors on taps. All cold water mains at entry to building must have a metric flow meter installed reading in litres x10 or litres by 100. Water meters must be able to provide a pulsed output suitable for connection to the University remote metering system and shall be complete with relevant scaling factors for each pulse. The number of urinals, closets and hand wash basins must fully comply with local building control standards or building design recommendations, whichever is the higher, which are to be ascertained by the Architect / lead consultant. The complete design, installation and commissioning procedure (which is to be defined in the contract documentation) must be in full compliance with current codes of practice, Department of Health and Social Security and Chartered Institution of Building Services Engineers guidelines for domestic cold water systems. Where requirements differ the higher standard shall prevail. Particular care must be taken in the design, layout and installation of cold water systems to avoid ‘dead legs’ and areas of low or stagnant flow. This requirement is to prevent the formation of bacteria and to aid system cleansing and sterilisation. C1.3.3 Hot Water Services The University policy is to close, as far as practicable, all central heating circuits during the summer and provide only domestic hot water from separate systems. The system design, installation and commissioning procedure, including sterilisation, shall be forwarded to the University Estates Section a minimum of four weeks in advance of issue for tender to allow time for assessment by the University’s Legionella consultant. The system shall be designed, installed and commissioned fully in accordance with the current codes of practice from CIBSE and HSE ACOP L8. Where requirements differ, the higher standard should prevail Twin pump sets or standby and duty pumps with automatic changeover are required for all water services with the exception of domestic hot water services where a trapped pocket of warm water may present a Legionella risk. A spare HWS pump is to be provided in these circumstances fixed to brackets adjacent to duty pump with all open ends suitably capped. C1.3.4 Special Water The University makes extensive use of ‘polished’, filtered and distilled water systems (this may include dechlorinated and sea water). There are varying requirements depending on the laboratory use, the user department’s need and consumption and the novelty of experimental work being undertaken. It is not therefore possible to offer any specific advice or tabulate minimum standards; each installation will have to be designed probably with detailed help from water treatment specialists, and after detailed briefing from the users. For the generation of distilled water the University has embarked on a gradual programme of removing ‘stills’ and replacing these with more modern and energy efficient reverse osmosis equipment. The use of ‘stills’ is now therefore not generally permitted for new installations. It is a general requirement that all special water storage and distribution systems be of plastic materials throughout; metallic components are not to be used unless it is by positive recommendation of the water treatment specialists engaged in the project under consideration. All distribution systems shall incorporate any such specialists’ recommendations. Variations recommended by the installing contractors must be viewed with extreme caution. As far as possible manipulative/push fit joints are not to be used; a welded/bonded arrangement for jointing of pipework is preferred. It is recommended that very early advice from the users is to be sought before system design is finalised. C1.3.5 Laboratory Drainage Laboratory and domestic drainage systems in scientific and technical departments should be segregated to comply with the requirements of the Water Industry Act, 1991. Laboratory drainage should be collected to a minimum number of points (preferably one), where a sampling manhole should be provided to permit samples of the effluent to be obtained by the Regulatory Authorities for checking compliance with trade effluent consent conditions. C1.3.6 The Scottish Water Byelaws 2004 These Byelaws which came into force on 30th August 2004 under the Water (Scotland) Act 1980 should be adhered to. Refer to the Byelaws for full details. As part of the Byelaws any person who proposes to install a water fitting in connection with any operations listed in the table contained within the act are required to give notice to the undertaker that: 1: they are to begin works 2: they shall not begin that work without the consent of the undertaker 3: they shall comply with any conditions to which the undertakers consent is subject Therefore, the designers should notify the relevant water authority before work starts to ensure designs comply with the water byelaws Also the contractors should be issuing certificates once the works have been carried out to show compliance with the water byelaws. It is also a University requirement that drawings MUST include schematics of water systems (hot or cold) and must be passed for approval to Connaught Compliance Services Ltd., who act as the University’s advisors on Legionella Prevention. Connaught Compliance Services Ltd. Powke Lane Industrial Estate Blackheath Birmingham B65 0AH C1.4 VENTILATION C1.4.1 General Ventilation Requirements All areas of every building type must be properly and adequately ventilated with fresh air. The minimum standards to be applied are those set out in the CIBSE guide (B2) and the Building Regulations. The minimum fresh air rate is not to be less than 8 litres per person per second. It is a requirement that, as far as practicable, ventilation is to be achieved by natural means including opening windows, transfer grilles and fixed louvres, with this arrangement applicable to offices, some common or seminar rooms and general circulation areas. Mechanical ventilation will more usually be provided to laboratory areas, deep plan buildings, lecture theatres, larger seminar rooms and where research or office equipment is located and requiring special ventilation requirements. In these areas a ‘balanced’ system is recommended. Where ventilation equipment is also to provide some additional temperature control in summer periods, which will require higher flow rates or fresh air rates, then the use of a summer/winter fan setting is to be provided in order to limit heat loss during winter periods or to obviate the need for tempering the air during the winter period. In all toilet areas, ventilation is to be by mechanical means and the system is to be ‘extract’ only with make-up air drawn via transfer grilles from the other parts of the building. Similarly for smaller areas such as stores, plant areas, smaller offices and machine rooms ‘extract’ only systems are preferred. The use of modern heat recovery extract systems must be considered for all simple ventilation systems. For larger mechanical extract/supply systems which incorporate an air handling unit the need for a heat recovery section is to be properly assessed. The preferred method is to utilise a plate heat exchanger arrangement but other alternatives such as thermal wheels and simple run around coils may be appropriate for some applications. All air handling units must be protected by fresh air motorised dampers fitted at the intake position. The control and operation of these dampers shall be such that outside air is prevented from entering the unit when in the static or setback condition so preventing the risk of backdraughts, windchill effects etc. The preferred arrangement for all frost and heating coils fitted to air handling units is for them to be supplied from a suitable constant temperature heating circuit. Electric coils are to be avoided unless they are found to be the only practical alternative. Direct gas fired arrangements are acceptable on larger units in circumstances where there is no available CT heating circuit and provided that the products of combustion remain separate from the airstream. Refer also to C1.2.3 in respect to the gas installation. Air pressure regimes as recommended by various bodies (CIBSE and HSE) may well be appropriate particularly where experimental work or research is undertaken. For example, it may be necessary to specify a ‘balanced’ ventilation system for a laboratory giving a slight negative pressure in the laboratory in relation to surrounding areas. The overriding criteria is that the safety of people working within laboratories or surrounding areas must be considered as the principal element of the design. Therefore the ventilation plant should be configured to draw contaminated air away from people and out of the building rather than allow it to be distributed towards other occupied areas. There are various methods for ensuring contaminated extract air is properly discharged from a facility including high discharge stacks, high efflux velocities and high efficiency filtration. It may also, in certain circumstances, be necessary to conduct wind tunnel tests or computer modelling to ensure safe discharge. In all cases where the safe discharge of contaminated extract air is being considered, the advice of the University’s Safety Advisor must be sought. For specific requirements for ventilation ductwork and control arrangements in the event of a fire, refer to Part D7 of this document. C1.4.2 Filtration (Air Systems) All supply air handling, ventilation and make-up air equipment must be provided with appropriate and properly specified filtration. The filters are to be installed prior to any heater, chiller, fan or humidification plant and must be selected to fully protect both the mechanical services plant as well as the area being served. The only exception to this is where finless frost coils are installed to protect the filters from freezing. All filters shall be selected from standard available sizes. Where any doubts arise, consult the Assistant Estates Director (Maintenance) for details of the current filter suppliers to the University. In all installations where high standards of cleanliness or filtration is required, pre filters must be installed to prolong the service life and performance of the main filter. This applies to all bag type main filters (or better). It may also be necessary to provide further close control filtration prior to entry to the facility being served and downstream of the mechanical plant. It is essential in such circumstances that safe and appropriate access provision is made for routine filter changing (refer to Section B1 for accessibility requirements). All panel and bag filters must be securely fixed yet easily withdrawable (folding or bending to remove or install is not acceptable). Slide out side withdrawal frames are to be used as standard in all air handling unit applications. Combination frames are available to suit both filter types. Where access requirements dictate, bottom withdrawal frames may also be considered as a last resort when all other practical alternatives have been eliminated. However, due regard must be given to Health and Safety requirements in respect to routine filter changing throughout the service life of the plant. The use of expensive filters such as roll systems, activated charcoal or similar are not to be specified except where required after full appraisal of available options. If serious risk of contaminated air being drawn into a system is likely then the air intake ducts must be relocated. High Efficiency (HEPA) filters must only be specified where there is a specific requirement for high levels of filtration (e.g. certain research laboratories/animal facilities etc.). All filters/filter sections are to be installed with a means of indicating the filter clean/dirty status and highlighting the point at which the filters need changing. The preferred method is the use of differential pressure switches linked to the Building Management System. (This requirement does not apply to roughing or pre-filters). As a backup, and for smaller or more remote applications where there is no BMS, the use of manometers (or similar) with the correct operating range clearly marked on the indication system are required. Extract systems generally shall not contain filtration except where heat re-claim in the form of run-around coils or cross-flow heat exchangers is incorporated. Where the discharge is considered to be a risk to nearby people or the environment then additional filtration specific to the risk shall be installed e.g. pathogens, high levels of particulates, antigens etc. Where such considerations arise, the advice of the University Safety Advisor is to be sought at the earliest opportunity (preferably outline design stage). Written confirmation of any recommendations, requirements and actions taken must be provided by the designer to the relevant Project Manager. C1.4.3 Humidification (Including Dehumidification) Humidification (or dehumidification) is rarely a specific requirement within University accommodation and modern computer systems require close control of humidity less frequently. Therefore when the consultant or design engineer is requested to provide “air conditioning” it should be clarified at a very early stage (feasibility) if “air conditioning” includes humidity control or is limited to only temperature control (both heating and cooling). This clarification is fundamental to the design and will have major and unnecessary cost implications if humidity control is provided when in reality it is not necessary. As a general rule, humidity control will only be required within the following facilities within the Estate: • Medical research facilities subject to the applicable Home Office code of practice. • Specific areas within museums and special libraries and archives. • Chapel to protect the organ and fretwork. • Where specific academic requirements dictate. Any other requests for humidification or de-humidification must be agreed by the Assistant Estates Director (Maintenance) prior to being included in the design for new or refurbished works. The preferred method of providing dehumidification is using a cooling battery to depress the air flow below the local dew point. The use of heating systems, dehumidification wheels and similar arrangements is not acceptable. Local absorption bags (using hydroscopic media) may be acceptable in limited circumstances such as display cabinets or storage boxes. It will be the users’ responsibility to monitor and maintain said items. Acceptable methods of providing humidification are as follows: ● Steam injection from separate or remote steam raising plant. ● Steam generators using resistive element type electrode technology ● Direct gas fired humidifiers. All units must be sized at maximum rating requirements, i.e. to operate in dry air at set point plus tolerance (55 ± 5% RH means delivering at 60% RH) at maximum air flow rates. The use of water systems such as sprays, spinning disc, immersed wheels or any other system which uses water at a temperature below 70°C is not generally acceptable. In the event of a consultant or design engineer electing to propose such a system, they must include within the proposals full details of all necessary systems to eliminate the risk of legionella, bacterial and fungal growth or any other associated health risks. Initial proposals are to be specifically presented to the Project Manager for review at scheme design stage (D). Written acceptance (conditional or otherwise) must be received by the consultant or design engineer prior to them progressing this aspect of the design to the next stage. C1.4.4 Extract Ventilation Plant Including Fume Cupboards The University makes extensive use of fume cupboard facilities, microbiological safety cabinets, containment cabinets, fume/dust extract hoods etc. All these systems will have different operating requirements, types of materials (vapours, gases, organisms, particulates etc) to safely discharge and therefore will be subject to separate design criteria in terms of: • Supply air requirements and filtration. • Siting of supply grilles • Extract air flow rates, filtration and discharge. • Face velocities or system velocities or flow rates. • The level of cabinet containment required by the application or usage. • Pressure regimes cabinet to room, room to room, or room to corridor. • Extract air terminations, location, discharge and filtration requirements. • Materials used in construction of extract ductwork, extract cabinet and fans. • Support services including fire suppression as part of the containment system. All these items must be considered by the consultant or design engineer at feasibility stage (B) and in conjunction with the user requirements, the advice from the University Safety Advisor, and if necessary the School of the Biological Sciences must be sought. In respect of fume cupboards, the requirements of BS EN 14175 – 1:2003, BS EN 14175 – 2:2003 and the remainder of BS 7258 must be applied. Any requests for deviation must be addressed to the University Safety Advisor and must not be adopted without his/her specific agreement. The following specific requirements apply to fume cupboard installations within University laboratories: • • • Extract ductwork to be suitable for and compatible with the media that it is intended to contain. Where fume extract ductwork passes through fire compartmentation, measure must be taken to either: a) ensure ductwork is enclosed in its own fire compartment either by encasing ducts in suitably rated materials, b) manufacturing ducts from suitably rated materials which also do not react with the chemicals within fumes being discharged, c) suitable treatment of the ductwork. The use of fire dampers should be avoided if possible but if there is no alternative, the dampers selected should be of suitable corrosion and fume resistant design with damper blades clear of the airstream. The fusible link must also be suitable for the fumes being discharged to prevent premature failure. If installed, fire dampers must be accessible for maintenance/ replacement. Leak-proof inspection covers should be provided as necessary to permit inspection and cleaning of the entire internal surface of the system. Duct work must be suitably labelled at these points to indicate the nature of the hazard. • Multiple installations or dilution systems should be avoided. Proposals for use of such systems should be forwarded to the Assistant Estates Director (Building Services)/ University Safety Advisor for approval. Any such proposal must detail facilities for minimising energy consumption. • Control systems which maintain a constant face velocity must be considered for all fume cupboard extract system which have a maximum flow rate in excess of 0.25m3/s of air. • The design face velocity at a rash height of 0.5m shall be a minimum of 0.5m/s but this will be subject to user requirements. Lower face velocity fume cupboards may be considered but full evaluation and acceptance by the users will be required prior to specifications. • All systems must have suitable containment testing carried out “in situ” even if the commissioning data meets or exceeds the above criteria. The University Safety Advisor must be given the option of sending a representative to witness any such testing. • The use of recirculating type fume cupboards which rely solely on the performance of the filtration system for safe operation is generally not acceptable unless specifically agreed in writing by the University Safety Advisor or his/her delegated representative. The subsequent usage must clearly be restricted to fall safely within the capabilities of the filter media. • The fume cupboard extract fans and discharge stacks must be fitted with permanent labels clearly identifying the reference number and location of the fume cupboard(s) to which they are connected. • In cases where the fume cupboard fans have to be located inside plant rooms i.e. where there is a ductwork connection to the discharge stack under positive pressure within the building, the plant room will become a designated “permit to work” area. On new buildings, this arrangement should be avoided wherever possible. On existing buildings or where there is no practical alternative, the design of the plant room must include adequate ventilation to eliminate the possibility of the build up of potentially harmful fumes. • If the extract system performance is in doubt or the risk of discharge affecting nearby people or buildings is regarded as a possibility, then it may be necessary to conduct wind tunnel tests irrespective of whether the relevant sections of the British Standards are complied with. The advice of the University Safety Advisor or his/her delegated representative must be sought at feasibility stage (B). Refer to D7 for the fire precautions requirements in respect to extract ventilation plant including fume cupboards. C1.5 COOLING C1.5.1 Cooling Systems In general full air conditioning or local cooling is not the standard throughout the University Estate where it is solely installed for the general comfort and well being of individuals or group of individuals during the ‘summer’ period. This standard is to be applied to all new buildings or refurbishments undertaken by external consultants. Air conditioning or local cooling may only be installed if: • It is required by regulation or enforceable code of practice (e.g. Home Office Scientific Procedures), or, • There is a specific identifiable academic need (such as chemical deterioration at elevated temperatures), or, • Excessively high internal space temperatures are likely to be experienced and there is no other practicable means of reducing heat gains. (In this context “practicable” will include natural ventilation, local ventilation, thermal store or passive solar measures such as shading, orientation and high structural mass). If, after a proper evaluation, air conditioning or cooling is an essential requirement, then before detailed design commences the exact parameters must be agreed with the users as well as the Assistant Estates Director (Maintenance). The use of heat pumps may also be considered at this stage (refer to C1.2.4). It will not be acceptable to install a fully ducted air conditioning system, with humidity control, if local temperature control will achieve the desired objective. In this respect the consultant or design engineer will have to fully justify the proposed methodology. If the case to be made for a fully ducted air conditioning or cooling system is not clear and that a mechanical ventilation system may achieve sufficiently close control of ‘summer time’ internal temperatures, it is recommended that the ductwork system or air handling unit be so designed that the retrofit of a chiller battery is readily achievable. The preferred method of introducing a chiller battery is by including an easily removable blank section in the ductwork or air handling unit. Similarly, provision of any associated controls requirements should be allowed for in the cable containment/outstations. The design, selection of equipment and controls strategy is a matter for the consultant or design engineer to decide, but in general the following are required by the University in meeting the desired objectives: • External ambient temperatures (dry-bulb and wet-bulb) to be derived from CIBSE Guide (A2) for the purpose of sizing equipment. (Chiller batteries, dehumidification equipment and fans). • Direct expansion cassette units (wall or ceiling) are the preferred solution where local cooling only is required. The use of variable refrigerant volume (VRV) systems may be used where a number of internal units are installed in relatively close proximity. • In such applications the controls of both heating and cooling systems serving the same area must be interfaced via the BMS and set to eliminate the chance of both systems operating in conflict with one another. • The use of internal duct mounted condensers is not acceptable. • Small chilled water systems are only to be used where closer control is a particular requirement, or on larger installations (possibly via a ductwork distribution network) where the total cooling load is typically in excess of 60kW. • The use of open circuit water cooling towers is prohibited. • All direct expansion systems must use a refrigerant gas of low ozone depletion characteristics (the use of R11, R12 and R22 refrigerant gases is not acceptable). In this respect the terms of the ‘Montreal Protocol’ as amended by European Directive is to apply. • Where existing DX systems are to be re-used, the above requirements still apply in respect to the acceptable types of refrigerant gasses. • Packaged unit, catalogue models or other standard arrangements are to be specified. The use of specials, one-off designs or otherwise bespoke designs for chiller units are to be avoided. • Chillers should be specified, where economically viable, to incorporate free cooling circuit(s). (see section C1.5.2) • Where chilled beams are considered, the design must include appropriate measures to gain access to the full extent of each unit for cleaning and maintenance. The preferred arrangement is for the beams to be of the exposed type. • All grouped/central controls associated with DX equipment (including VRV systems) must be interfaced with the applicable Building Management System. Access available to users for adjustment shall be limited to temperature only unless otherwise advised in the briefing document. • Every effort should be made to ensure condensate from heat exchange coils flows to drain by gravity. Lift pumps from ceiling cassettes should discharge to an adjacent gravity drain. • Where systems are installed primarily for occupier comfort, control of the operation by presence detection or similar control should be included. • To achieve the benefits of energy saving, low maintenance and occupier comfort, inverter controlled compressor systems should be specified. • While not attempting to limit the application of any manufacturers’ equipment, for commonality of equipment preference should be given to the following makes: Daikin, Mitsubishi, Airedale, Carrier, Toshiba, Marstair and IMI. Alternative technologies refrigerants may be considered e.g., reverse cycle heat-pumps, ammonia etc, but full assessment of environmental impact including noise, running costs, life cycle costs, global warming, potential, ozone depletion potential, flammability, toxicity etc must be carried out. C1.5.2 Chillers Note that mechanical cooling should be considered only if passive systems are not viable. Where central chilling plant is installed, the plant should be as follows: Loads up to 400kW should be multi-circuit scroll compressor type fitted with free cooling section to improve efficiency and reduce carbon dioxide emissions. Alternatively, based on cost benefit analysis, Turbocor compressor type. Loads over 500kW should be selected based on load profile conditions. Where load conditions are continually above 70% full load then screw compressor should be the first option. Where load conditions fluctuate and part load conditions of 50% or less predominate then consideration should be given to Turbocor compressors. For their higher cooling loads, consideration should also be given to installing an air blast cooler (dry air cooler) to free cool the water prior to entering the chiller. All chiller plant should be Eurovent performance guaranteed, preferably A rated. C1.5.3 Refrigerants The use of refrigerant gases in mechanical services plant is covered by the Montreal Protocol and subsequent amendments issued by the European Commission or Government following the Kyoto agreement. The University therefore require all consultants and design engineers working on its behalf to comply. As part of the design process, the responsible design engineer (or consultant) must consider appropriate means of condensate removal including any routine or reactive access requirements. In effect, this means that refrigerant gases with a low or zero ozone depletion potential (ODP) must now be specified in all mechanical services plant and that gases coded R11, R12 and R22 may not be used under any circumstances The currently acceptable (ODP) refrigerants are as follows: R407C R410A R134A R404A (Coldroom applications) It is accepted that the above list will be subject to change and the actual refrigerant selected will depend on the application. Therefore, the type of refrigerant gas intended to be used within a proposed system must be declared at outline proposals stage (C). Where a consultant or design engineer is involved with a scheme that requires removal of an existing system containing a refrigerant gas, the project specification must include for refrigerant recovery and safe disposal irrespective of the ODP of the charge. Deliberate discharge of any refrigerant gases to atmosphere will be regarded very seriously by the University. C1.5.4 Cooling Towers Under no circumstances are open circuit cooling towers to be specified as part of a heat rejection system. If an existing cooling system, which incorporates a cooling tower, is to be fitted, refurbished, extended or otherwise adapted, the open circuit element is to be permanently removed from service concurrently with the works and replaced by a closed or direct gaseous heat exchange system. C1.6 BUILDING MANAGEMENT SYSTEMS AND CONTROLS C1.6.1 “Stand Alone” Systems & General Controls Requirements In certain circumstances, where the building services plant is very small, remote or only serving ‘domestic’ type accommodation, “stand alone” control systems may be installed. In such circumstances, the design engineer or consultant must be able to demonstrate that it is not cost effective or that there is no practicable benefit to be obtained from having the capability for remote monitoring. These systems shall only be installed with the express authority of the Project Manager. Where the requirement for 24 hour monitoring of critical alarms exists, the cost of linking these signals to the Security Control Room via the ‘Bold’ system must be identified and the work included within the project at feasibility or at outline proposals stage (C). All control systems are to have the following minimum functions/ features: • Optimum start • Optimum stop (over 100kW connected load only) • Multiple ‘On’ and multiple ‘Off’ functions per day • Seven day programme with ‘day omit’ function • Separate programme of Heating and DHW • Ancillary switching controls for local ventilation/water heating equipment • 'No volt’ contacts to give common fault alarm to Security Control Room • Control Panel Lamp indication: SUPPLY ON, RUN, FAULT for each connected device. • A common lamp test facility • Where applicable, a BMS Operating Interface allowing local access to relevant data. • Air Handling Unit - on/air flow failed/fault • Air Handling Unit - filter status - dirty • Duty/standby pumps – No1 run/fail, No2 run/fail, flow failed. This applies to all systems that are used to provide environmental control. C1.6.2 Building Management Systems All control systems for heating, cooling and ventilation equipment must be compatible within the existing systems and ‘Front End’ facilities currently in service on the University Estate. For all new buildings and major refurbishment projects, only the following building management systems will be acceptable: • Trend: DDC system Provided with a 963 Supervisor front-end facility For building extensions and minor refurbishments where there is no BMS already in use within the building in question, systems indicated above shall be used In the event of there being a BMS already in use this should be extended to incorporate any new plant. The above Trend, systems are marketed through a network of manufacturers approved systems houses and so providing the opportunity for obtaining value for money through competitive tendering. Contractors should be selected from the University approved list. All BMS control systems are to include the same minimum functions stated in C1.6.1 above. It is important that the consultant / design engineer makes full allowance in both the design and cost estimates for all necessary interfaces, cable connections (including fibre optics), software configuration, graphics, testing and commissioning to allow full operational use of the Front End facility functions. These systems must be commissioned and fully operational at practical completion. Two copies of the BMS programming software must be provided at practical completion on CD Rom or similar approved storage media. The Project Officer will be responsible for ensuring that this software is provided and handed to the Assistant Estates Director (Maintenance) at practical completion. C1.7 LIFT AND ALARM LINES The university will provide an analogue line from the designated wiring hub patched to a UTP structured wiring point installed adjacent to the lift control or fire panel. Where the UTP outlet has not been fitted or the engineer chooses to make a screw terminal connection, the line will be presented on the Blue-Blue/White pair. This line will normally be an analogue PBX extension from our Mitel systems which presents internal dial tone at 26v. Analogue lines on the Foresterhill Campus may be provided from the NHS Mitel system which presents internal dial tone at 26v. In some cases for lifts, we may provide internal dial tone from an IP adaptor. Occasionally, where no internal telephony network exists, we may provide a standard 50v BT line. All extensions provided will have a four digit extension number and will be DDI, i.e. Can be called from outside with a prefix. These numbers (or the BT number) will be provided at the time of installation. Extensions will have national access and be barred from dialling mobile numbers unless there is a specific need. C1.7.1 Lifts Lift diallers converted to a University extension need to be programmed to dial 4910. If test calls or calls to a control centre need to be made, the number dialled must be prefixed with a 9. Calls to 01********* without a 9 prefix will result in the call ringing the University switchboard. Lift diallers connected to a BT line need to be programmed to dial (01224) 274910. Lift Diallers on the Foresterhill Campus connected to an NHS extension need to be programmed to dial 764910. C1.7.2 Alarms Alarm diallers converted to a University extension need to be programmed to dial 3390. If test calls or calls to a control centre need to be made, the number dialled must be prefixed with a 9. Calls to 01********* without a 9 prefix will result in the call ringing the University switchboard. Alarm diallers connected to a BT line need to be programmed to dial (01224) 273390. Alarm Diallers on the Foresterhill Campus connected to an NHS extension need to be programmed to dial 763390.