+
306~320
JULY
Supersedes
MAY
1973
1966
overhead
heavy duty
HOSE
REEL
spring-retracted
application
Overhead
reels handle gear lube, motor oil, air, water,
automatic
transmission
fluid and high pressure grease.
REFER TO
PAGES 3 6 4
FOR
COMPONENT
PARTS
OF
MODELS
COVERED
IN
THIS
BOOKLET
features
Heavy-Duty
Reels have longer hoses for large area lube
service,
Reels can be mounted
singly or in groups on ceilings,
walls,
or in pits to provide
handy,
out-of-the-way
outlets
for
lubricants
and other services.
All reels include
a 14 in. inlet
hose; however,
some models do not include
a control
valve and
others do not include
a service
hose and control
valve--refer
to pages
*
3 8, 4 for component
Operating
and maintenance
parts
of models
instructions
covered
are given
this
booklet.
in separate
Form 306-841
‘\.
GRACO INC.
P. 0. BOX 1441
Minneapolis,
MN
55440
+ ;:.Q~~~~~
HEAVY
DUTY
REELS
C’JMPRESSOR
Recommended
Additional
Equipment
High
Pressure
Lube
Gear
Lube,
o”;;or
or
3” o.d. annealed
OR extra strong
up to
100 ft.
steel tubing of min.
4” pipe & forged steel
,083” wall
fittings
i”o.d.anneoled
hydr. tubing of min. .109” wall
OR extra strong 2” pipe&forged
steel fittings
$“o.d.annealed
steel tubing of min. .035” wall
1 OR 2”o.d.
type K soft copper
tubing
iron fittings
”
/ ?R &“std.p-. ipe & heavy malleable
~“o.d.annealed
steel tubing of min. .035” wall
( OR i”0.d.
type K soft copper
tubing
OR 2” std. pipe 6 heavy ial leable
iron fittings
o.d. type L soft copper tubing
for
compressor
main I ines and reel I ines
Over
100 ft.
M up to
1 25 ft.
l*over
1 25 ft.
1” NPT
(F)
4”
NPT
(F)
4”
NPT
(F)
High Pressure Line
(202-869)
installed
jacent
to pump
Valve
ad-
z” NPT “Y”
Line Strainer
(101-078)
in lube line,
Gate Valve
installed
adjacent
to pump.
I
I
Master Air Valve
installed
ahead of pumps. Air Regulators
(202-156)
for use on Gear,
Motor Oil & ATF Pumps to reduce outlet
pressures.
* Where
distances
1 LOCATION
are over
200 ft.,
& MOUNTING
see a Grace
representative
or contact
the
Grace
factory
service
department
for
recommended tubing or pipe
size.
INSTALLATION
PREPARATIONS
(1) Select a location
for mounting
reel(s):
In a one-lift
lube
bay, reel(s) should be mounted
at least 7 feet to one side of
center
line of lift.
In a two-lift
lube bay, reel(s) should be
mounted equi-distant
between
lifts.
See Fig. 1 . Also determine
position
vice
hose can be pulled
(2) Determine
area (ceilings,
quate strength
of reel
and direction
method
overhead
to support
of drum
out and retracted
of suspending
rotation
so that
ser-
easily,
reel(s).
The mounting
beams, walls,
etc.) must be of adethe reel, weight
of lubricant,
and
any stress for strain on reel due to hard pulls on service
hose.
”
See page 5 of Form 306-841
f or reel weights
and dimensions.
Where ceilings
are extremely
high, a suitable
structure
must
be constructed
for mounting
reel(s) so that the ends of 30’. 40’
and 50’ service
hoses will be at a working
level.
(3) Using supplied
template,
drill holes for reel mounting
bolts
in selected
location.
If permanent
supply lines are to be brought
through
the ceiling,
l$ in. dia. holes should be drilled
in the
ceiling
on inlet side of reel.
See Fig, 1 .
2
INSTALLING
PERMANENT
SUPPLY
LINES
Supply lines may be routed from supply pumps, air compressors,
and water lines to reel positions,
on or through
ceilings and walls or on bottom or sides of overhead
beams.
See...
2
306-320
OPERATION
AND
Refer to Form 306-841
structions.
MAINTENANCE
for operating
and maintenance
in-
HOSE
-
REEL
SEE PAGE
CC)N?I5T<
BARE REEL PARTS -
204-l
Model
203-038
Series “A”
Low Pressure
Reel Assy.
Less Hose
& Valve
ASSEMBLIES:
6 FOR
10
156-6844
* 159-323
I
OF : \
I
157-4164
*208-231
40 ft. Hose
<+‘I I . D . )
CONSISTS
OF :
m
40 ft.
(!z”
wlm
Hose
I.D.)
I
= .--
-’ ‘*
I
’
-157-4164
\lOO-178~
OF :
:ONSlSTS
See
^^.
II
6”
BatI
Stol
A__.
p
*208-231-j&
104-110
(1oo-902
156-684 -&
Hose
ft.
(+?I I.D.)
(4”
202-688
I
!04-111
4U tt.
Z.
MeTe
I-
40
N
CONSISTS
OF :
CONSISTS
OF
125
126
Hose
I.D.)
*ASTERISKED
Y
JI -4164
NUMBERS
ARE SUGGESTED
REPLACEMENT
PARTS
202-688
i”
Ball
St0
(Continued
306-320
3
HOSE
REEL
SEE PAGE
CONSISTS
($‘I
I
OF :
I.D.)
.)
Model
204337
Series
“A”
204-110,
I
ur:m
CONSISTS
A
Model
225-806
Water
Reel
Assy.
3U tt. Hose
(k” I.D.)
High
40 ft Hose
*ASTERISKED
I
4
306-320
Ball
StoF
202-688
;”
Ball
Stop
I?11, /7/
Lube
OF :m
-1xxJ.73
. _^
^-_
,lhh-A77
1rn
on1
“A”
CONSISTS
NUMBERS
;”
153-523
High Pressure
Chassis Lube
Reel Assy.
$4
202-688
f!----150-287
Model
226-055
An
Stol
204-110
“A”
CONSISTS
Series
Ball
+
Pressure
Chassis
$’
3
Model
225-833
Series
202-688
OF :
Series “A”
Low Pressure
--
BARE REEL PARTS-
204-110
Model
204-l 11
Series “A”
Low Pressure
Reel Assy.
Less Valve
ASSEMBLIES:
6 FOR
ARE SUGGESTED
REPLACEMENT
PARTS
PARTS
LIST
Qty. used in Assembly No.
PARTNO.
100-176
TOO-178
loo-902
101-324
150-287
153-523
156684
157-416
158-l 23
158-124
158-125
158-l 26
158-223
158-256
* 159-105
* 159-323
* 159 -796
159-801
166-668
166671
166-672
166-673
166674
166-676
200-027
202-579
202687
202688
203-217
203-218
203-341
203-444
203-980
204-072
204-l 10
204-l
204-l
11
15
DESCRIPTION
BUSHING, hex.;$npt x g npt
SCREW, type “z” self-tapping; No.6 size;3/16”lg.:
naTlate
SCREW, math.; A-20 thd size; l+” lg.
NUT, hex. jam; i-20 thd size
COUPLING; 3” npt (f) 4” npt (m)
BIBCOCK, water; 4” npt (f) inlet
UNION, str. swivel; 1” (m) x 1” npt (f)
UNION, 90° swivel; 4” npt (f)
CLAMP, half; 3” d. hose
STOP, ball-half; 3” d. hose
STOP, ball-half; g” d. hose
CLAMP, half; 6” d. hose.
WASHER, special: Ball stop
UNION, str.swivel; $” (f) x 3” npt (m)
HOSE, hi-press.; 4” i.d.;40 ft. lg.; cpld. &‘I npt (m)
HOSE, med.-press.; 4” i.d.; 14” lg.; cpld. 4” npt (mbe)
HOSE, hi-press.; 4” i.d.; 14” lg.; cpld. 8” npt (m)
UNION, 90° swivel; 3” (f) x 4” npt (f)
NAMEPLATE, reel; AIR SERVICE
NAMEPLATE, reel; GEAR LUBE
NAMEPLATE, reel; HIGH PRESS. LUBE
NAMEPLATE, reel; HYDRAULIC OIL
NAMEPLATE, reel; MOTOR OIL
NAMEPLATE, reel; WATER
AIR CHUCK Assy. (See Form 306-391 for parts)
SWIVEL Assy. (See Form 306-390 for parts)
3” HOSE BALL STOP Assy.
&” HOSE BALL STOP Assy.
METERED HI-VOL. CONTROL VALVEAssy.; 16qt.total
(See Form 306-390 for parts),
METERED HI-VOL. CONTROL VALVE Assy.; 8qt.total
(See Form 306-390 for parts)
HI-VOL. CONTROL VALVE 8 NOZZLE Assy.
(See Form 306-390 for parts)
A.T.F. METERED HI-VOL. VALVE Assy.; 16qt. total
(See Form 306-390 for parts)
HIGH-PRESS. CONTROL VALVE (See Form 306-390 for parts)
HYDRAULIC ADAPTER Assy. (See Form 306-390 for parts)
REELAssy.; low press. (less hose 8’ control valve)
(See page 7 for wrts list)
LOW PRESS.REEL&
HOSE
“REEL Assy.; Hi-press.
(I
(See page
* 204-148
* 206-753
* 208-231
208-536
LOW
7 for parts
list)
PRESS.HOSE Assy.;
HI-PRESS.
MED.
HOSE;
PRESS.
3”
HOSE;
4”
i.d.;
40 ft.
cpld.
(m) x !z”
vt
(m)
AIR LINE COUPLER
dC ASTERISKED
NUMBERS
ARE SUGGESTED
REPLACEMENT
PARTS
306-320
5
100-015
166-521
166-519
166-518
166-520
166-497
100-333
166-522
100-333
o'ae
-100-214
=lOO-538
204-115
REEL ASSEMBLY-less
(High Pressure)
hoses h valve
r
203-430,
159-552
158-733
7
-100-016
-100-333
(for
204-115
Reel Assy)
-1516-024
@W
100-0157
loo-016
166-522
I-L
loo-214
100-188
i%-i2"x-J
I”“I””
204-110
REEL ASSEMBLY
(Low
6
306-320
Pressure)
--less
hoses 8 valve
*ASTERISKED
NUMBERS AR’E
SUGGESTED REPLACEMENT PARTS
PARTS
204-l
NOTE
a-- after Quantity
PARTNO.
100-015
denotes
10 & 204-l
DESCRIPTION
NUT,
hex.; math. screw;
A-20 thd size
WASHER,
spring lock; a” screw size
WASHER,
spring lock; No, 10 screw size
NUT,
hex,jam;
g-16 thd.size:
latch
WASHER,
wrought;
8” screw size
WASHER,
spring lock; 8” screw size
NUT,
hex.; No. lo-32
thd size
NUT,
hex.; heavy;
5/16-18
thd size
WASHER,
spring lock; 5/16”
screw size
SCREW, hex.cap;
i-16
thd size; A” lg.
SCREW, hex.cap;
a-20 thd size; i” lg.
SCREW, hex.cap;
5/16-18
thd size; $” lg.
SCREW,
hex.cap;
38-20 thd size; 3” lg.
RIVET,
rd.hd. copper;
&” dia.; a” lg.
RING,
retaining;
external;
19” shaft size
101-015
101-076
101-222
101-448
WASHER,
spring
RING,
retaining;
RING,
retaining;
NUT,
jam; g-24
155-938
155-972
156-023
156-024
156-173
“156-401
156-402
157-504
hi-press,
hi-press,
number
SHIM,
reel hub; .0149”
thick
SHIM,
reel hub; .0239”
thick
UNION,
str.swivel;
s”n.p.t.(fbe)
PACKING,
Buna-N
“0” ring
ELBOW,
swivel;
low-press.
reel
158-018
158-019
SHIM,
SHIM,
158-733
SPRING,
coil;
.0149”
.0299”
50 ft.:
thick
thick
reel
*ASTERISKED
204-l
WASHER,
PIN,
retaining:
STUD,
retaining:
HUB, reel
SHAFT,
hi-press.
SHAFT,Iow-press.
reel spring to hub
reel spring to case
164 -448
ELBOW,
outlet;
low-press,
tube
ELBOW,
outlet;
h i -press, tube
STUD, mounting;
z”n.p.t.(m)
thd size:
38”n.p.t.(m)
thd size:
swivel
swivel
4-b
1 -b
1
1 -b
1
as needed
as needed
1
2-a
l-a
as needed
as needed
164-450
164-498
15.
QTY.
159-550
159-551
159-552
159-553
159 -794
159-795
14
2
1
l-a
4
2
4
8
1
14
4
4
2
1
1
rotor;
rotor;
on Assy.
10
latch
latch
latch
used only
PARTNO.
female
packing;
hi-press.swiveI
pipe: outlet
elbow
STUD,
& VALVE
QTY.
1
lock; 3” screw size
1 -a
external;
$” shaft size
external;
7/16”
shaft size 1
12
thd size
PACKING,
leather
“v”:
GLAND,
male packing:
PLATE, model and serial
GLAND,
CLAMP,
REELS LESS HOSES
b--denotes
parts
Darts used onlv on Assv.
204-l 10
All
othe; parts a;e same for both assemblies.
100-016
100-020
100-071
loo-132
100-l 33
100-166
100-l 88
loo-214
loo-277
100-333
loo-538
100-575
loo-682
loo-989
*150-418
150-419
150-707
15
LIST
DESCRIPTION
special
wrought:
reel
1
1
latch
6
1
1 -b
1-a
reel
reel
l-a
1 -b
5/16-18
thd size bothends
4
166-520
166-521
166-522
166-523
166-524
FRAME,
hose roller
PIN,
roller;
A” d.; l-27/32”’
lg.
PIN,
roller;
i” d.; 3:” lg.
ROLLER,
hose; 2” d.; l-23/64”
lg.
ROLLER,
hose; z” d.; 2-31/64”
lg.
BRACKET,
hose roller frame
ARM,
hose roller support
BUSHING:
support bracket;
swivel
side
1
2
2
2
2
2
2
167-528
SPRING,
helical
compr.:
1 -b
201-882
SWIVEL
: hi-press.
reef
202-465
202-466
202-599
LATCH ROTOR
REEL CAM & SPRING
REEL ROTOR LATCH
203-430
SPRING
205 -424
HOSE
206-7 12
206-713
206-714
SUPPORT BRACKET
SUPPORT BRACKET
REEL BASE
166-497
166-518
166-519
CASE
hi-press.
swivel
1 -b
1
1
1
CASE
COVER
1 -b
1
& FLANGE
1
REEL FLANGE
1
1
1
: inlet side
: swivel
side
1
NUMBERS ARE SUGGESTED REPLACEMENT PARTS
Repair parts must be ordered by number and name. Also give model number and series letter
of assembly for which parts are ordered. Call or write the Grace distributor where your unit was
purchased, or your nearest Grace factory branch or service depot for partsor service.
306 -320
7
SERVICE
INFORMATION
Listed below by the number of the assembly
OLD, NEW, DELETED
and ADDED parts.
I
changed
ASSEMBLY
CHANGED
PART
PART
DESIGNATION
NO.
225 -805
AIR REEL
202-687
202-688
204-l 11
REEL
226-055
REEL
OLD
NEW
OLD
202-437
208-536
101-120
loo-902
159-l 09
208-231
159-l 06
206-753
NEW
OLD
NEW
OLD
NEW
INTERCHANGEABILITY
NOTE:
are
NAME
I
Coupler
Coupler
Screw
Screw
Hose (30’)
Hose (40’)
Hose (30’)
Hose (40’) 1
NEW parts replace OLD parts listed directly above them.
THE GRACO WARRANTY
Basedon the logical assumptionthat manufacturing and material deficiencieswill manifest themselveswithin twelve
months’ time, Grace Inc. warrants all equipment manufactured by it and bearing its name to be free from defects in
material and workmanship under normal use and service.Scopeof this warranty extends to the original purchaserfor a
period of 12 months from the date of purchaseand is applicable only when the equipment is installed and operated in
accordancewith factory recommendations.The warranty does not extend to damageor wear causedby misuse,abrasion, corrosion, negligence,accident, faulty installation or tampering in a manner to impair its normal operation.
In the event the equipment supplied by Grace Inc. is found to be defective within the above-stated12-month period, Grace Inc. will repair or replace free of charge such defective parts if renderedprepaid to the factory or to an authorized Grace serviceagencyand is found by Grace Inc.‘s inspection to be truly defective in workmanship or material.
In the event said material is deemed defective in workmanship or material, it will be corrected and shipped transportation prepaid within the continental U.S. If inspection of any suchequipment by Grace Inc. does not discloseany defect
in workmanship or material, repairs will be made at a reasonablecharge. Purchasedassemblieswhich are incorporated
into Craco equipment, carry the manufacturer’sregular warranty.
The foregoing warranties are exclusive, and are in lieu of all other warranties (whether written, oral or implied) including warranty of merchantability in other respectsthan expresslyset forth aboveand warranty of fitness for a particular purpose. Except as herein provided, every form of liability for direct or consequentialdamagesor loss is expressly
excluded and denied.
Factory
Branches:
ATLANTA,
CHICAGO(Broadview),
CLEVELAND,
DALLAS,
DETROIT(Southfield),
FT. LAUDERDALE,
HOUSTON,
LOS ANGELES,
PHILADELPHIA(Levittown1,
ST. LOUIS(Maryland
Heights), SOUTH SAN FRANCISCO,
WEST CALDWELL(N.J.1
Subsidiary
and
Affiliate
Companies:
GRACO
CANADA;
ARGENTINA;
BRAZIL;
VENEZUELA;ENGLAND;
MANY; ITALY;
SWITZERLAND;
SWEDEN; HONG KONG;
INC.
P.O. BOX
1441
Minneapolis,
FRANCE;
JAPAN
MN
GER-
55440