INSTRUCTION MANUAL 12V max* LITHIUM-ION BATTERY PACK 054-1259-2 2 If any parts are missing or damaged, or if you have any questions, please call our toll-free helpline at 1-800-6899928. Read and understand this instruction manual thoroughly before using the product. It contains important information for your safety as well as operating and maintenance advice. Keep this instruction manual for future use. Should this product be passed on to a third party, then this instruction manual must be included. 12V max* LITHIUM-ION BATTERY PACK - 054-1259-2 TECHNICAL SPECIFICATIONS 3 SAFETY GUIDELINES 4–8 DESCRIPTION9 OPERATING INSTRUCTIONS 10–11 MAINTENANCE 12–13 TROUBLESHOOTING 14 PARTS LIST 15 WARRANTY 16–18 12V max* LITHIUM-ION BATTERY PACK - 054-1259-2 TABLE OF CONTENTS I 4 WARNING! CHARGER INPUT 120 V 60 Hz AC only BATTERY TYPE Lithium-Ion BATTERY VOLTAGE 12V max* DC S afety symbols in this Instruction Manual are used to flag possible dangers. The safety symbols and their explanations require your full understanding. The safety warnings do not, by themselves, eliminate any danger, nor are they substitutes for proper accident prevention measures. BATTERY WEIGHT 7 oz (0.2 kg) WARNING! OPTIMUM CHARGING TEMPERATURE0–40°C (32–104°F) T his Safety Alert Symbol indicates caution, warning, or danger. Failure to obey a safety warning can result in serious injury to yourself or others. To reduce the risk of injury, fire, or electric shock, always follow the safety precautions. Know your tool *Maximum battery voltage without workload; with workload nominal voltage is 10.8V. To operate this tool, carefully read this Instruction Manual and all labels affixed to the battery pack before using. Keep this Instruction Manual available for future reference. Important This tool should only be serviced by a qualified service technician. For more information, call the Toll-free Helpline, at 1-800-689-9928. Read all instructions thoroughly Save these instructions General power tool safety warnings WARNING! Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. 12V max* LITHIUM-ION BATTERY PACK - 054-1259-2 12V max* LITHIUM-ION BATTERY PACK - 054-1259-2 SAFETY GUIDELINES TECHNICAL SPECIFICATIONS 3 6 Work area safety Safety guidelines for the battery pack • Keep your work area clean and well-lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in an explosive environment, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks that may ignite the dust or fumes. • Use this battery pack only with the charger listed. BATTERY PACK CHARGER Electrical safety WARNING! To reduce the risk of electrocution, keep all connections dry and off the ground. • Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. Use and care of battery-operated tools • Recharge only using the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack. • Only use power tools with specifically designated battery packs. The use of any other battery packs may create a risk of injury and fire. • When a battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire. • Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, seek additional medical help. Liquid ejected from the battery may cause irritation or burns. 12V max* LITHIUM-ION BATTERY PACK - 054-1259-2 054-1259-2054-1260-6 • Know your power tool. Read the Instruction Manual carefully. Learn the applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric shock, fire or serious injury. • Battery-operated tools do not have to be plugged into an electrical outlet; therefore they are always in operating condition. Be aware of possible hazards when not using your battery-operated tool or when changing accessories. Following this rule will reduce the risk of electric shock, fire or serious personal injury. • Do not place battery-operated tools or their batteries near fire or heat. This will reduce the risk of explosion and possibly injury. • Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has been dropped or that has received a sharp blow. A damaged battery is subject to explosion. Properly dispose of a dropped or damaged battery pack immediately. • Batteries vent hydrogen gas and can explode in the presence of a source of ignition, such as a pilot light. To reduce the risk of serious personal injury, never use any cordless product in the presence of an open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately. • Do not charge a battery-operated tool in a damp or wet location. Following this rule will reduce the risk of electric shock. • For best results, your battery-operated tool should be charged in a location where the temperature is higher than 0°C (32°F) but lower than 40°C (104°F). Do not store outside or in a vehicle. 12V max* LITHIUM-ION BATTERY PACK - 054-1259-2 SAFETY GUIDELINES SAFETY GUIDELINES 5 8 • Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes into contact with your skin, wash immediately with soap and water, then neutralize using lemon juice or vinegar. If liquid gets in your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention. Following this rule will reduce the risk of serious personal injury. • Do not let gasoline, oils, petroleum-based products, etc. come into contact with plastic parts. They contain chemicals that can damage, weaken or destroy plastic. • If battery pack is cracked or damaged, do not insert into charger. Store battery pack in well ventilated, dry and cool conditions and avoid direct sunlight and rain. Risk of fire, explosion, and burns. Do not disassemble, crush, heat above 100°C(212°F),or incinerate. Keep battery out of reach of children. • Save these instructions. Refer to them frequently, and use them to instruct others who may use this tool. If you lend this tool to someone, also lend this instruction manual to prevent misuse of the product and possible injury. • The label on your tool may include the following symbols. The symbols and their definitions are as follows: V ..................... Volts A ..................... Amperes Hz ................... Hertz W .................... Watts min ................. Minutes ............... Alternating current ............. Direct current n0 ................... No load speed Class II Construction ............... 12V max* LITHIUM-ION BATTERY PACK - 054-1259-2 …/min ........... ............... BPM ............... Revolutions per minute Grounding terminal Beats per minute .............. WARNING – To reduce the risk of injury, user must read instruction manual. WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury. Service • Have your power tool serviced by a qualified repair person, using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Contents: Battery Pack, Instruction Manual WARNING! emove the battery pack from the package and R examine it carefully. Do not discard the carton or any packaging material until all parts have been examined. WARNING! If any part of the battery pack is missing or damaged, do not attach the battery pack to the tool until the part has been repaired or replaced. Failure to heed this warning could result in serious injury. 12V max* LITHIUM-ION BATTERY PACK - 054-1259-2 SAFETY GUIDELINES SAFETY GUIDELINES 7 9 10 DESCRIPTION 1 2 No.Description No.Description 1 2 Electrical contacts Battery release button Before attempting to use this tool, become familiar with all of its operating features and safety requirements. For optimum performance and safety, read the following operating instructions carefully before using. WARNING! Do not allow familiarity with the battery to cause a lack of alertness. A fraction of a second of carelessness is enough to cause severe injury. 12V max* LITHIUM-ION BATTERY PACK - 054-1259-2 • This Lithium-Ion battery pack will provide optimal performance in temperatures between 0°C (32°F) and 40°C (104°F). When the battery pack is very cold, it may “pulse” for the first minute of use in order to warm itself. Put the battery pack on a tool and use the tool in a light application. After about a minute, the battery pack will have warmed itself and will operate normally. When to charge the battery pack The Lithium-Ion battery pack can be charged at any time and will not develop a “memory” when charged after only a partial discharge. It is not necessary to run down the battery pack charge before recharging. Remove the battery pack from the tool when it is convenient for you and your job. • You can “top-off” your battery pack’s charge before starting a big job or a long period of use. • Due to Lithium-Ion’s fade-free properties, the only time it is necessary to charge the Lithium- Ion battery pack is when the pack has reached the end of its charge. To signal the end of charge, power to the tool will drop quickly. Charge the battery pack as needed. How to charge the battery pack (fig 1) fig 1 NOTE: This Lithium-Ion battery pack is shipped partially charged. Fully charge the battery pack before using it for the first time. A fully discharged battery pack will charge in about 30 minutes at a temperature between 0°C (32°F) and 40°C (104°F). 12V max* LITHIUM-ION BATTERY PACK - 054-1259-2 OPERATING INSTRUCTIONS Cold weather operation Know your battery pack 12 • Charge the Lithium-Ion battery pack only with the correct charger. • Connect the charger to a power supply. • Align the raised ribs of the battery pack with the slot in the charger. • Insert the battery pack into the charger. • The charger will communicate with the battery pack to evaluate the condition of the battery pack. • The green light on the charger will flash while the battery pack is charging. After charging is complete, the green LED on the charger will be on. A The flickering red light indicates a defective battery or bad connection between the battery and the charger. • If left on the charger, the battery pack will fully charge, but will not overcharge. 12V max* LITHIUM-ION BATTERY PACK - 054-1259-2 Before each use: • Inspect the battery. • Check for damaged, missing, or worn parts. • Check for loose screws, misalignment or binding of moving parts, or any other condition that may affect the operation. Batteries The battery pack is equipped with Lithium-Ion rechargeable batteries. The duration of use from each charge will depend on the type of work performed. The batteries in this tool have been designed to provide maximum trouble-free life. Like all batteries, they will eventually wear out. Do not disassemble the battery pack or attempt to replace the batteries. Handling the batteries, especially when wearing rings and jewellery, could result in a serious burn. In order to obtain the longest possible battery life, read and understand the Instruction Manual. • It is good practice to unplug the charger and remove the Lithium-Ion battery pack when not in use. For Lithium-Ion battery pack storage longer than 30 days: • Store the Lithium-Ion battery pack where the temperature is below 26°C (80°F) and in a location that is free of moisture. • Store Lithium-Ion battery packs in a 30%-50% charged condition. • Fully charge the Lithium-Ion battery pack after six months of storage. • Use a cloth or soft non-metallic brush to clean the exterior. 12V max* LITHIUM-ION BATTERY PACK - 054-1259-2 MAINTENANCE OPERATING INSTRUCTIONS 11 13 14 o not let brake fluids, gasoline, petroleum-based D products, penetrating oil, etc. come into contact with plastic parts. These substances contain chemicals that can damage, weaken, or destroy plastic. PROBLEM POSSIBLE CAUSES The battery pack It has ran out does not work SOLUTIONS Attach the battery pack to a charger WARNING! When servicing, use only identical replacement parts. The use of any other parts may create a hazard or cause damage to the product. WARNING! se only accessories that are recommended for U this battery by the manufacturer. Accessories that may be suitable for one tool may become hazardous when used with another tool. WARNING! To ensure safety and reliability, all repairs should be performed by a qualified service technician. Removing the battery pack and preparation for recycling To preserve natural resources, please recycle or dispose of batteries properly. This product contains Lithium-Ion batteries. Provincial or municipal laws may prohibit the disposal of Lithium-Ion batteries in ordinary trash. Consult the local waste management authority for information concerning available recycling and/or disposal options. 12V max* LITHIUM-ION BATTERY PACK - 054-1259-2 12V max* LITHIUM-ION BATTERY PACK - 054-1259-2 Troubleshooting MAINTENANCE WARNING! 15 16 2 1 This Mastercraft product is guaranteed for two (2) years from the date of original retail purchase against defects in materials and workmanship, except for the following components a)Component A: Batteries, chargers and carrying case, which are guaranteed for a period of 2 years from the date of original retail purchase against defects in workmanship and materials; b)Component B: Accessories, which are guaranteed for a period of 1-year from the date of original retail purchase against defects in workmanship and materials. 5 3 4 No.Part No. Description No.Part No. Description 012770154000Battery Assembly 04 3320668000 Base Assembly 02 3124074000Battery Cover 05 3704248000Sponge 03 3124075000 Battery Box If any parts are missing or damaged, or if you have any questions, please call the Toll-free Helpline, at 1-800689-9928. 12V max* LITHIUM-ION BATTERY PACK - 054-1259-2 Subject to the conditions and limitations described below, this product, if returned to us with proof of purchase within the stated warranty period, and if covered under this warranty, will be repaired or replaced (with the same model, or one of equal value or specification) at our option. We will bear the cost of any repair or replacement and any costs of labour relating thereto. These warranties are subject to the following conditions and limitations: a)a bill of sale verifying the purchase and the purchase date must be provided; 12V max* LITHIUM-ION BATTERY PACK - 054-1259-2 WARRANTY PARTS LIST Exploded view 18 b)this warranty will not apply to any product or part thereof that is worn or broken or that has become inoperative due to abuse, misuse, accidental damage, neglect or lack of proper installation, operation or maintenance (as outlined in the applicable owner’s manual or operating instructions), or that is being used for industrial, professional, commercial or rental purposes; c)this warranty will not apply to normal wear and tear or to expendable parts or accessories that may be supplied with the product and that are expected to become inoperative or unusable after a reasonable period of use; d)this warranty will not apply to routine maintenance and consumable items, including but not limited to fuel, lubricants, vacuum bags, blades, belts, sandpaper, bits, fluids, tune-ups or adjustments; e)this warranty will not apply where damage is caused by repairs made or attempted by others (i.e. persons not authorized by the manufacturer); f) this warranty will not apply to any product that was sold to the original purchaser as a reconditioned or refurbished product (unless otherwise specified in writing); g)this warranty will not apply to any product or part thereof if any part from another manufacturer is installed therein or any repairs or alterations have been made or attempted by unauthorized persons; h)this warranty will not apply to normal deterioration of the exterior finish, including but not limited to scratches, dents, paint chips, or to any corrosion or discolouring caused by heat, abrasive and chemical cleaners; and 12V max* LITHIUM-ION BATTERY PACK - 054-1259-2 i) this warranty will not apply to component parts sold by and identified as the product of another company, which shall be covered under the product manufacturer’s warranty, if any. Additional Limitations This warranty applies only to the original purchaser and cannot be transferred. Neither the retailer nor the manufacturer shall be liable for any other expense, loss or damage, including but not limited to any indirect, incidental, consequential or exemplary damages arising in connection with the sale, use or inability to use this product. Notice to the Consumer This warranty gives you specific legal rights, and you may have other rights, which may vary from province to province. The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim or exclude any statutory warranties set forth in any applicable provincial or federal legislation. IMPORTED BY MASTERCRAFT CANADA TORONTO, CANADA M4S 2B8 12V max* LITHIUM-ION BATTERY PACK - 054-1259-2 WARRANTY WARRANTY 17