GP-LD3548-0B 350mA High Efficiency Step-UP LED Driver Features RoHS-compliant 2"x1" case Package Power LED Driver Constant Current Output (±5% Output Current Accuracy) LED Driver Rated Current 350mA Soft Start Wide Input Voltage Range:9V to 36V (38V for 0.1sec.) Output Power to 16.8W Driver LED Strings of up to 48V (14V to 48V) High Efficiency (up to 94%) PWM/Digital Dimming and Analog Voltage Dimming Open Voltage Protection / Short LED Protection -40°C ~ 85°C Operation Temperature Range B 3548-0 GP-LD Application 12V and 24V Solar Lighting Systems Household/Commercial Lighting Suitable for High illumination LED Power Limited (battery) Lighting System GP-LD3548-0B is a high efficiency step-up converter optimized to drive high current LEDs. The control algorithm allows highly ef ficient and accurate LED current regulation. The device operates from an input 9Vdc to 36Vdc and provides an externally adjustable output current of up to 350mA and output power up to 16.8 watts. Compact size of 2"x1" case allows designer to integrate this driver together with LED module. UL-94V0 grade molded case with high grade filling material provide excellent fire proof characteristics. (Typical at Ta = +25°C, nominal input voltage, rated output current unless otherwise specified.) ON/OFF Control (Leave Open if Not Used) : (EN) Electrical Specifications Input Voltage (Vdc) 9V ~ 36V (38V for 0.1 sec.) DC/DC ON ......................................................................... Open Input Filter Capacitor DC/DC OFF (Shutdown) ............................................................. 0V Output Voltage Range (Vo - Vin 5V) (1) 14V to 48V Remote Pin Drive Current (V EN 3V) .................................... <1.5uA Output Current Range (Vo - Vin 5V) 350mA Quiescent Input Current in Shutdown Mode (Vin 9V~32V) .... 1.3mA Max. (Vin 32V~36V) ...... 8mA Max. ±5 % Output Current Accuracy Output Power ( 2 ) 16.8W Max. Ripple and Noise, ( 20 MHz bandwidth ) 600mVp-p Max. Efficiency 89.5% ~ 94% , 89.5% Min. Analog and PWM Dimming Control (Leave Open if Not Used) : (DIM) Capacitive Load (3) 100 uF Max. Absolute Maximum Ratings ..................................................... 8V Operating Frequency 380 K Hz typ. Analog Dimming Control DIM Input Voltage Range ....................................... 0.4V to 1.7V Over Voltage Protection (OVP) 52.5V Max. Adjust Output Current ............................................ 0% to 100% Short Circuit Protection (4) Automatic Recovery (Cut-off output) DIM Pin Drive Current (0.3V V DIM 1.3V ) ...................................... <1.5uA Under Voltage Protection (Cool Start) (5) 7.6V typ. Soft Start Time (Not to increase additional output capacitor) 50mS Max. PWM Dimming Control (6) PWM Control Voltage Range Limits ........... (1.7V V DIM 5.0V ) Temperature Coefficient (Ta = -40°C to +85°C ) ±0.03%/°C Max. Recommended Operation Frequency ............... 100Hz~100KHz +15.9°C/W Thermal Impedance (Nature Convection) Adjust Output Current ............................................ 0% to 100% Safety Standard : (designed to meet) IEC/EN 60950-1 UL8750 and IEC/EN61347-2-13 Environmental Specifications Operating Temperature Range, Ta (Vin 9V~18V) (Vin 18V~36V) Storage Temperature Range Humidity Maximum Case Tempeature Cooling Reliability Calculated MTBF(MIL-HDBK-217 F) (Vin=9V Vout=48V , +25 °C) Soldering Temperature ( 1.5mm from case 10 sec . ) EMC Specifications -40 °C to +75°C -40 ° C to +85° C -55°C to +125°C 95% rel H +110°C Nature Convection >1.1Mhrs Physical Specifications Case Material Non-conductive Black Plastic(UL94V-0 rated) Potting Material Epoxy (UL94V-0 rated) Silicon (UL94V-0 rated ) Pin Material ¨ 1.0mm Brass Solder-coated Weight 38g Dimensions 51.5(L)"x26.1(W)"x15.8(H)"mm +260 °C (designed to meet) EMI Radiated & Conducted Emissions EN 55022 Class B NOTE 1.To prevent the burned out of driver, The output voltage must be 5.0Vdc higher than input voltage. 2.DO NOT operate the driver over 16.8W output. 3.The Output ripple has been rather low, it's recommended not to increase the additional output capacitor, otherwise there will be time delay while starting up under cool starting. 4.There is protection while output is shorted, after the short occurs , input current will be cut off and recover while short is removed. 5.The reference value of under voltage protection -- 7.6V means under the condition of cool start and full discharge of output , protection starts when input voltage is lower under 7.6V. 6.Please note , PWM dimming means PWM signals is converted into mimic analog voltage by internal circuits and then do the dimming. The advantage of such approach is to reduce the EMI. 1 GP-LD3548-0B 350mA High Efficiency Step-UP LED Driver Der at i n g Cu r v e 100% OUTPUT POWER (Vin 9V~18V) (Vin 18V~36V) 75% S.O.A. 50% 25% -40 Mecha nical -20 0 20 40 60 75 80 85 100 AMBIENT TEMPERATURE(° ) 120 Dime nsion 51.50 (2.03) 45.72 (1.80) PIN CONNECTIONS 15.80 (0.62) 1.00 (0.04) 5 1 PIN # 20.32 (0.80) 26.10 (1.03) 6.77 (0.27) 2 6.77 (0.27) Top View 6.77 (0.27) 6 51.50 (2.03) 15.80 (0.62) 5.08 (0.20) (Min) 45.72 (1.80) +Vi +DC Supply 2 DIM PWM/ Analog Dimming Control 3 EN Remote ON/OFF 4 -Vi 5 + LED LED Anode Connection 6 - LED LED Cathode Connection 1 20.32 (0.80) 3 4 CONNECTIONS -DC Supply (GND) All dimensions are typical in millimeters ( inches ) 1. Pin diameter: 1.0 ±0.05 ( 0.04 ±0.002 ) 2. Pin pitch tolerance: ±0.35 ( ±0.014 ) 3. Case Tolerance: ±0.5 ( ±0.02 ) Typical Operating Conditions ILED (mA) Vin & Vout Vs Output Curr ent ( Electronic Load CV Mode 14V ~ 48V ) Efficiency (%) Vin & Vout Vs Efficiency ( Electronic Load CV Mode 14V ~ 48V ) 95.0 352.0 351.5 94.5 351.0 350.5 4LED 94.0 4LED 5LED 93.5 5LED 6LED 93.0 6LED 7LED 92.5 7LED 350.0 349.5 349.0 8LED 348.5 8LED 92.0 348.0 9LED 347.5 10LED 9LED 347.0 11LED 346.5 12LED 346.0 13LED 90.0 13LED 345.5 14LED 89.5 14LED 91.5 10LED 91.0 11LED 90.5 345.0 12LED 89.0 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Vin (V) Vin (V) 2 GP-LD3548-0B 350mA High Efficiency Step-UP LED Driver Vin= 9V Vout=48V Vin & Vout Vs Output Current Accuracy ( Electronic Load CV Mode 14V ~ 48V ) Output Curre nt Accuracy Vin=12V Vout=48V Output Current Vs DIM ILED (mA) Vin=24V Vout=48V Vin=36V Vout=48V 0.50% 360.0 345.0 330.0 315.0 0.25% 4LED 300.0 285.0 270.0 5LED 0.00% 6LED -0.25% 255.0 240.0 7LED 225.0 210.0 8LED -0.50% 195.0 180.0 165.0 9LED 10LED -0.75% 150.0 135.0 120.0 105.0 11LED -1.00% 12LED 90.0 75.0 60.0 45.0 30.0 13LED -1.25% 14LED -1.50% 15.0 0.0 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Vin (V) 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 DIM (V) EMC Characteristics meet EN55022 EN55022 Class B Filter Suggestion: L1 +Vin TVS C1 + -Vin C1 ----> 47uF/100V C2 ----> 330uF/100V C3 ----> 330uF/100V TVS --> 38V C2 + +LED +Vi NF 1 C3 + 4 -Vi GP-LD3548-0B 2 5 1st LED 6 3 Last LED EN L2 DIM ( PWM/ Analog Dimming Control L1 --> 13.3uH/4A L2 --> 13.3uH/4A NF--> 3.0mH/4A(Command choke) ) - LED Conduction Test Data Vin=12V Vout=48V( LED Load Vf=3.5V POLARITY:NEUTRAL 14LED 48V ) Vin=12V Vout=48V( LED Load Vf=3.5V POLARITY:LINE 3 14LED 48V ) GP-LD3548-0B 350mA High Efficiency Step-UP LED Driver Vin=36V Vout=48V( LED Load Vf=3.5V POLARITY:NEUTRAL 14LED 48V ) Vin=36V Vout=48V( LED Load Vf=3.5V POLARITY:LINE 14LED 48V ) Vin=12V Vout=48V( LED Load Vf=3.5V POLARITY:HORIZONTAL 14LED 48V ) Vin=24V Vout=48V( LED Load Vf=3.5V POLARITY:HORIZONTAL 14LED 48V ) Vin=36V Vout=48V( LED Load Vf=3.5V POLARITY:HORIZONTAL 14LED 48V ) Conduction Test Data 4 GP-LD3548-0B 350mA High Efficiency Step-UP LED Driver Typical Application AC IN 6.5V AC - ~ +LED +Vi 0.1uF optional 1 + + GP-LD3548-0B 4 - 25 VAC 5 -Vi 2 3 Last LED EN AC IN DIM ( 100uF ~ 330uF +Vin - Vin +LED +Vi 1 5 GP-LD3548-0B 4 -Vi 2 PWM/ Analog Dimming Control +Vin 1st LED 6 - Vin 3 DIM PWM/ Analog Dimming Control +LED 1 4 -Vi 5 GP-LD3548-0B 6 1st LED 2 3 Last LED EN DIM - LED ) - LED ) +Vi Last LED EN ( 1st LED 6 ( PWM/ Analog Dimming Control - LED ) Under VoltageProtection +Vin - Vin +LED +Vi 1 GP-LD3548-0B 4 5 +Vin 1st LED 6 - Vin EN -Vi 2 3 SW ON OFF DIM SW Vout ON OFF 0V normal 1 4 -Vi 5 GP-LD3548-0B 1st LED 6 EN 2 3 Last LED Last LED R1 DIM - LED R1 +LED +Vi - LED Under Voltage Protection X 12K 10K 7.5K 4.7K 3.3K 2.7K 2.4K 2.0K 1.8K 7.6V 10.8V 11.6V 13.0V 16.5V 21.0V 24.1V 26.2V 29.8V 32.4V The R1 Value Only Supplies The Reference Output Current Adjustment Control By External DC Control Voltage DIM : +5V +LED +Vi 1 2 0.4V~1.7V GP-LD3548-0B 6 DIM -Vi DC 5 4 R1 380K 1st LED 1 VR 200K 3 +LED +Vi 2 0V~1.7V GP-LD3548-0B -Vi 1st LED 6 DIM 3 4 Last LED EN 5 Last LED EN GND - LED - LED When the value of Vin is 9~36 Vin , it can use the method which is shown below. +Vin DIM : 0V~10V R1 1M 1 2 R2 210K +LED +Vi 0V~1.7V GP-LD3548-0B 6 DIM -Vi 5 4 1st LED Vin R1 5V 12V 24V 36V 4.7K 18K 43K 62K R2 380K +LED +Vi VR 200K TL431 3 EN R1 1 2 GP-LD3548-0B 6 DIM -Vi Last LED 4 GND A-1 1st LED 3 EN - LED 5 Last LED - LED GP-LD3548-0B 350mA High Efficiency Step-UP LED Driver Typical Application Output Current Adjustment Control By PWM Control Driving the DIM input via open collector transistor Directly driving DIM input A Pulse Width Modulated (PWM) signal can be applied to the DIM pin, as shown below +5V +Vi +Vin 5V PWM +LED 1 4 - Vin GP-LD3548-0B -Vi 2 1st LED 6 1 4 210 Last LED EN GP-LD3548-0B -Vi 2 5 1st LED 6 3 DIM 2SD1782K GND +LED +Vi 12K PWM 3 DIM 0V 5 Last LED EN - LED - LED Driving the DIM input from a microcontroller Another possibility is to drive the device from the open drain output of a microcontroller. The diagram below shows one method of doing this: +5V MCU 12K +LED +Vi 1 4 -Vi 2 1st LED 6 3 DIM 2SK3018 5 GP-LD3548-0B Last LED EN GND - LED Output Current Adjustment By PWM Control (Dimming) To avoid visible flicker the PWM signal must be greater than 100Hz. +Vin +Vout DC / DC Converter - Vin +5Vdc 10uF 16V + 470 - -Vout 8 4 Vcc Reset 7 Discharge 104 12K 2SD1782K 1N4148 6 Threshold Out 3 +LED +Vi 1 4 -Vi GP-LD3548-0B 2 5 1st LED 6 3 210 2 VR 100K 104 Trigger NE 555 Crt_V DIM 5 GND 1 Last LED EN 104 - LED Output Current Adjustment By PWM Control (Flash) +Vin +Vout DC / DC Converter - Vin +5Vdc 10uF 16V + - VR 100K 8 4 Vcc Reset 7 Discharge -Vout 104 12K 2SD1782K 2K 6 Threshold Out 3 210 2 + - 10uF 16V Trigger NE 555 Ctr_V GND 1 1 GP-LD3548-0B -Vi 5 1st LED 6 4 2 DIM 5 104 A-2 +LED +Vi 3 Last LED EN - LED