Prices as of April 27, 2016. Check Web site for most current prices.
Dold UG6960 Series Dual Channel
Emergency Stop with Adjustable Delay
Designed to protect people and machines in
applications with E-stop buttons and safety
gates.
• Various delay functions adjustable at device
(power off before selecting the desired
function):
- Release delay
- Release delay retriggerable
- On delay
- Fleeting on make / break
- Delay function settable via potentiometer
• According to:
- Performance Level (PL) e and category 4 to
EN ISO 13849-1: 2008
- SIL Claimed Level (SIL CL) 3 to IEC/EN 62061
- Safety Integrity Level (SIL) 3 to IEC/EN 61508
and IEC/EN 61511
- Acc. to EN 50156-1 for furnaces
• Line fault detection at the ON pushbutton:
• Manual restart or automatic restart
• With cross fault monitoring
• 2-channel
• Forcibly guided output contacts
• Output: 2 N.O. instantaneous contact and 2
N.O. delayed contacts
• 1 semiconductor monitoring output for
instantaneous contacts, 1 semiconductor
monitoring output for delayed contacts
• LED indicator for operation, safety function,
time delay and failure
• Width: 22.5 mm
Note: See Delay Functions for more
information.
Safety Data – Values per EN ISO 13849-1
Category
Performance level
MTTFd
4
PLe
DCavg
99%
>100 years
Safety Data – Values per IEC/EN 62061 /
IEC/EN 61508
SIL CL
SIL
HFT (Hardware Failure Tolerance)
DCavg
SFF
PFHD
3
3
1
Safety Relays Selection Chart
99%
99.7%
Part Number
3.59E-10 h
-1
Price
Marking Type
UG6960-04PS100-300 $235.00
Function Diagram
S12
A1+ A2
t<tOn
t>tOn
24VDC
overvoltage and
short circuit protection
monitoring logic
instantaneous contact
K1
delayed contact
47 57
K3
+
K1/K2
ON
K1/K2
K2
K3
K3/K4
K4
K2
+
K3/K4
K4
t>tdiff
t<tdiff
GND
tv
13 23
RES S11 S21 S12 S22 ST1ST2
K1
S22
13/14
23/24
38
47/48
57/58
68
Safety relay module
2 N.O. instantaneous positive guided
safety contact(s), 2 N.O. time delay
(selectable) positive guided safety
contact(s), 1 N.O. instantaneous
monitoring contact, 1 N.O. time delay
monitoring contact
Block Diagram
A1/A2
ST1
Voltage Outputs
14 24 38
48 58 68
tv
tdiff: max. time delay for simultaneity demand
dependent on selected safety function
E-Stop, safety gate, safety mat tdiff: max. 3s
Light curtains tdiff: max. 1s
Two-hand control tdiff: max. 0,5s
other times on request
tOn: max. actuation time of start button
Standard tOn: max. 3s
other times on request
tv: Time delay
Example: release delay
Book 3 (14.3)
eSA-144
Safety Electrical Components
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Dold UG6960 Series Dual Channel
Emergency Stop with Adjustable Delay
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Dold UG6960 Series Dual Channel Emergency Stop with Adjustable Delay Specification Table
General Specifications
Temperature
Altitude
Vibration Resistance
Degree of Protection
Housing
Weight
Terminal Designation per EN 50 005
Wire Connections
Wire Fixing
Wire Connection
Wiring
Accessories
Storage: -25°C to 85°C (-13°F to 185°F) Operating: -15°C to 55°C (5°F to 131°F)
<2.000 meters
ZIPLink
Connection
System
Amplitude: 0.35mm, Frequency: 10 to 55 Hz (IEC/EN 60-068-2-6)
Per IEC/EN 60 529. Housing: IP40; Terminals IP20
Multi-wire
Connectors
UL 94V-0 Thermoplastic
250g (8.82 oz.)
1x4 mm2 solid or 1 x 2.5 mm2 stranded ferruled (isolated) or 2 x 1.5 mm2 stranded ferruled (isolated) DIN 46 228-1/-2/-3/-4
or 2 x 2.5 mm2 solid DIN 46 228-1/-2/-3/-4
Terminal screws M3.5 box terminals with wire protection.
M12 Junction
Blocks
60degC/75degC Copper conductors only; AWG20-12 Sol/Str Torque 0.5NM
Input Specifications
Nominal Voltage
Voltage Range
Maximum Consumption
Nominal Frequency
Minimum Off-time
Panel Interface
Connectors
24VDC
At 10% residual ripple: AC/DC: 0.9 to 1.1 UN; AC: 0.85 to 1.1 UN
Wiring Duct
DC approx. 3.2 W
Cable Ties
Not applicable
250 ms
Control Voltage on S11 At UN
Control Current Typ. Over S12, S22
Min. Voltage on S12, S22 (relay activated)
Short Circuit Protection
Overvoltage Protection
Wire
22VDC
Bulk
Multi-conductor
Cables
8mA at UN
20VDC
Wire
Management
Products
Internal with PTC (Positive Temperature Coefficient resistor)
Internal VDR (Voltage Dependent Resistor)
Output Specifications
Electrical Contact Life
Mechanical Life
Contact Type
Operate Delay
Release Delay
Nominal Output Voltage
Thermal Current (Ith)
Short Circuit Strength
Switching Capacity (IEC/EN 60 947-5-1)
Switching Frequency
Agency Approvals and Standards
Power Supplies
AC 15 at 5A, 230VAC: > 1.5x105 switching cycles
DC Converters
> 10x106 switching cycles
2 N.O. instantaneous contacts
2 N.O. delayed contacts(N.O. contacts are safety contacts)
Manual start: 30 ms; automatic start: 350 ms.
E-Stop (1) (6), Safety gate (2) (7), Exclusive or contacts (5):
Start up at U : < 65 ms
Release delay at U and disconnecting the supply: < 40 ms
Release delay at U and disconnecting S12,S22: < 60 ms
Transformers
and Filters
Circuit Protection
Tools
24VDC: See continuous current limit curve in installation manual.
Test
Equipment
Max. 8A. See continuous current limit curve in installation manual.
Enclosures
Max. fuse rating: 6A gL (IEC/EN 60 947-5-1); Line circuit breaker: B 6A
Enclosure
Climate Control
AC 15: N.O. contacts: 3A/230V
DC 13: N.O. contacts: 2A/DC24V.
Safety: Electrical
Components
instantaneous: Max. 1800 switching cycles/hr
delayed: Max. 360 switching cycles/hr
CSA, cULus file E107778, CE, RoHS, TUV
Safety: Protective
Wear
To obtain the most current agency approval information, see the Agency Approval Checklist section on the specific part number’s web page at www.automationdirect.com
Release Delay: When disconnecting the signal the contacts remain closed and only open after the time is finished. Restarting the
unit during time delay has no influence. The time has to run down fully before you can restart the unit.
Release Delay Retriggerable: Same as above, but you can restart the unit while the time is running and before the contacts open.
On Delay: The output contacts are energized after the adjusted time after restarting the unit.
Fleeting on Make: The output contacts are energized after restarting the unit for the adjusted time, and then go off again.
Fleeting on Break: The output contacts are energized for the adjusted time after disconnecting the signal, and then go off again.
Book 3 (14.3)
www.automationdirect.com/safety
Sensor Cables
and Connectors
Safety Electrical Components
eSA-145
Terms and
Conditions
Prices as of April 27, 2016. Check Web site for most current prices.
Dold UG6960 Series Dual Channel
Emergency Stop with Adjustable Delay
Connection Terminals
Dimensions mm(in)
Characteristic Curves
I2 (A2)
2
256A
250
225
I(mA)
200
175
50
150
40
125
30
100
20
75
10
50
25
0
0
10
20
30
40
50
device free-standing
max. current at 55°C over
4 contact path = 5A ^= 4x52A2 = 100A2
device mounted without distance heated by
devices with same load,
max. current at 55°C over
4 contact path = 1A ^= 4x12A2 = 4A2
60
T (°C)
10
20
30
40
∑ I = I 38 + I 68
z.B. : ∑ I = 35mA + 15mA = 50mA
I3 8 - current semiconductor output 38
I6 8 - current semiconductor output 68
50
60
T (°C)
Quadratic total current limit curve semiconductor monitoring outputs
I2 = I21 + I22 + I23 + I24
I1, I2 , I3
- current in contact paths
Quadratic total current limit curve output contacts
Book 3 (14.3)
eSA-146
Safety Electrical Components
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Dold UG6960 Series Dual Channel
Emergency Stop with Adjustable Delay
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Application Examples
DC24V
Wiring
Accessories
On
DC24V
On
ZIPLink
Connection
System
K5
Multi-wire
Connectors
K6
K5
K7
K6
Safety
function
Safetyfunction
Sensor Cables
and Connectors
K8
Reset
Reset
A1+
A1+
ST1
ST1
ST2
S22 S11
S11
S21S21 S22
S12
S12
K1
UG6961
RES
RES
ST2
UG6960
K2
17 13 27
A2
A2
18
K5
28
14K6
K5
0V
47
+
K1
K2
K1
K2
23
M12 Junction
Blocks
+
K3
K1
K2
K3
K4
K4
38
24
57
+
48
38
K6
K7
58
Panel Interface
Connectors
68
Wiring Duct
K8
Cable Ties
0V
Wire
Safety function: see below, Manual-Start (for automatic start make a bridge to ST2 instead of ON button).
Safety function:
see below, Manual-Start (for automatic start make a bridge to ST2 instead of ON button).
Delay function: release delay (1)
Delay function: release delay (1)
K1/K2 instantaneous contact, K3/K4 delayed contact
Bulk
Multi-conductor
Cables
Wire
Management
Products
Power Supplies
DC Converters
S21
S22
S11
S21
S12
S22
S11
S12
Transformers
and Filters
Fct.: E-stop (1),
with cross fault detection
3, PL e, Cat. 4
Fct.: Safety gate (2),
with cross fault detection
SIL 3, PL e, Cat. 4
Circuit Protection
Tools
(+)
Test
Equipment
+
Enclosure
Climate Control
Safety: Electrical
Components
-
Safety: Protective
Wear
coded actuator
K4
coded switch
+
Enclosures
-
-
-
On
-
coded actuator
coded switch
+
Terms and
Conditions
+
-
K5
A1(+)
S21
ST1
S22
S11
S12
13
23 ... ...
14
24 ... ...
BG5920
UG6960, UG6961,
S2: auf
Handstart
UG6970*,
UG6980
RES
A2(-)
K4
K5
(-)
*UG6970: The safety function 2 is connected as well as safety function 1, but
S11 = S31, S12 = S32, S21 = S41, S22 = S42 and ST1 = ST2
Book 3 (14.3)
www.automationdirect.com/safety
Safety Electrical Components
eSA-147
Prices as of April 27, 2016. Check Web site for most current prices.
Dold LG5929 Extension Module
Additional contacts for emergency-stop modules
and safety gate monitors.
• 1-channel or 2-channel connection
• LED indication for operation
• Output: 5 N.O. and 1 N.C. contacts
Safety Data – Values per EN ISO 13849-1
Category
Performance level
MTTFd
4 according to EN 954-1
PLe according to EN 13849-1
DCavg
99%
>100 years
Safety Data –
Values per IEC/EN 62061 /IEC/EN 61508
SIL CL
SIL
HFT (Hardware Failure Tolerance)
DCavg
Safety Relays Selection Chart
Part Number
LG5929-60-100-61
Price
Marking Type
Voltage
Outputs
$95.00
Safety relay extension module
24 VAC/VDC
5 N.O./1 N.C.
SFF
PFHD
3 per IEC/EN 62061
3 per IEC/EN 61508
1
99%
99.7%
4.68E-10 h-1
Safety Relay Extenson Module Specification Table
General Specifications
Temperature
Altitude
Vibration Resistance
Degree of Protection
Housing
Weight
Agency Approvals and Standards
Storage: -25°C to 85°C (-13°F to 185°F) Operating: -15°C to 55°C (5°F to 131°F)
< 2,000 meters
Amplitude: 0.35mm, Frequency: 10 to 55 Hz (IEC/EN 60-068-2-6)
Per IEC/EN 60 529. Housing: IP40; Terminals IP20
UL 94V-0 Thermoplastic; Din mount 35 mm x 7.5 mm
205g (7.23 oz.)
CSA, cULus file E107778, CE, RoHS, TUV
2
2 stranded ferruled (isolated) or 2 x 1.5 mm2 stranded ferruled (isolated) DIN 46 228-1/Terminal Designation per EN 50 005 Wire Connections 1x4 mm solid or 1 x 2.5 mm 2/-3/-4
or 2 x 2.5 mm2 solid per DIN 46 228-1/-2/-3 /-4
Wire Fixing
Plus-minus terminal screws M3.5 box terminals with wire protection or cage clamp terminals.
Input Specifications
Nominal Voltage
Voltage Range
24V AC/DC
AC: 0.85 to 1.1 UN
At 10% residual ripple: 0.9 to 1.1 UN; At 48% residual ripple: 0.85 to 1.1 UN
Maximum Consumption
Nominal Frequency
Control Current
Overvoltage Protection
24VAC/DC: 1.8VA
50 to 60 Hz
Control current typ. at 24V over 2 relays: 75 mA
Internal VDR (Voltage Dependent Resistor)
Output Specifications
Electrical Contact Life
Mechanical Life
Contact Type
Operate/Release Time
Nominal Output Voltage
Thermal Current (Ith)
Short Circuit Strength
Switching Capacity IEC/EN 60 947-5-1
Switching Frequency
To AC15 at 2 A,230V: 105 switching cycles IEC/EN 60 947-5-1
20 x 106 switching cycles
5 N.O. positively driven and 1 N.C. relay contacts (N.O. contacts are safety contacts)
Operate typ at UN: 20 m.; Release typ at UN: 35 ms.
250VAC
Max. 5A per contact. See continuous current limit curve in installation manual.
Max fuse rating:10A gl (IEC/EN 60 9470-5-1); Line circuit breaker: B6A
AC 15: N.O. contacts: 3A/230V; N.C. contacts: 2A/230VAC
DC 13: N.O. contacts: 4A/24V; N.C. contacts: 4A/24VDC; N.O. contact: 8A/24V >25x103
ON: 0.4s, OFF: 9.6s
Max. 1,200 switching cycles/hr
Book 3 (14.3)
eSA-186
Safety Electrical Components
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Dold LG5929 Extension Module
Company
Information
Terminal Blocks
Power
Distribution
Blocks
Dimensions mm [in]
Wiring
LG5929 Block Diagram
Wiring
Accessories
13 23 33 43 53 Y1
A1(+) A2(-)
24V
ZIPLink
Connection
System
Multi-wire
Connectors
K1
Sensor Cables
and Connectors
24V
K2
M12 Junction
Blocks
A3(+) A4(-)
Panel Interface
Connectors
14 24 34 44 54 Y2
Wiring Duct
Cable Ties
Wire
Applications
Bulk
Multi-conductor
Cables
L1
Wire
Management
Products
Emergency
Stop
Power Supplies
A1(+)
S11
S12
S22
13
23
DC Converters
..
Transformers
and Filters
LG5925
A2(-)
S21
S33
S34
14
24
..
Circuit Protection
On
Tools
Y1
Y2
A1(+)
A3(+)
13
23
33
Test
Equipment
43
Enclosures
LG5929/100
A2(-)
N
A4(-)
14
24
34
Enclosure
Climate Control
44
Safety: Electrical
Components
Contact multiplication with LG 5929/100
Safety: Protective
Wear
Terms and
Conditions
*Note: W
hen switching inductive loads, surge suppressors are recommended.
Book 3 (14.3)
www.automationdirect.com/safety
Safety Electrical Components
eSA-187
Prices as of April 27, 2016. Check Web site for most current prices.
Safety Products
Warning: Safety products sold by AutomationDirect are Safety components only. The purchaser/installer
is solely responsible for the application of these components and ensuring all necessary steps have
been taken to assure each application and use meets all performance and applicable safety
requirements and/or local, national and/or international safety codes as required by the
application. AutomationDirect cannot certify that our products, used solely or in conjunction with other
AutomationDirect or other vendors’ products, will assure safety for any application. Any person using
or applying any products sold by AutomationDirect is responsible for learning the safety requirements
for their individual application and applying them, and therefore assumes all risks, and accepts full and
complete responsibility, for the selection and suitability of the product for their respective application.
AutomationDirect does not provide design or consulting services, and cannot advise whether any
specific application or use of our products would ensure compliance with the safety requirements for
any application.
Book 3 (14.3)
eSA-96
Safety Electrical Components
1-800-633-0405